Related Manuals for Windsor Chariot iCapsol CI24
Summary of Contents for Windsor Chariot iCapsol CI24
- Page 1 Operating Instructions (ENG) MODELS : CI24 CIE24 10060170 10060190 Read these instructions before using the machine. 86037770-BT 08/20/12...
- Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The Chariot iCapsol is a battery powered, stand-on, carpet maintainer intended for commercial use. The Chariot iCapsol Carpet Maintainer is designed to maintain your carpet using the iCapsol Encapsulating Interim Carpet Cleaning Process.
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Page 3: Table Of Contents
TABLE OF CONTENTS PARTS LIST Machine Data Log/Overview........2 Table Of Contents ..........3 Bumper .............. 5-1 Control Panel............. 5-3 HOW TO USE THIS MANUAL Control Panel Housing ........5-5 Decal ..............5-7 How To Use This Manual........1-1 Frame-Lower ............. 5-9 Frame-Upper ............. 5-11 SAFETY Pedal Platform(From SN) ......5-13A-B Pedal Platform(To SN) .........5-14A-B... -
Page 4: How To Use This Manual
The MAINTENANCE section contains preventive maintenance to keep the machine and its Parts may be ordered from authorized Windsor components in good working condition. They are dealers. When placing an order for parts, the listed in this general order: machine model and machine serial number are important. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. -
Page 7: Safety Label Location
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244310 PRV NO. 500956 86252520 PRV NO. 80885 BATTERY CAUTION 86037770 CHARIOT INTERIM 02/27/07... -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Nominal Power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Propelling Motor .75 HP (560 W) Mass (GVW) - Page 9 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width 26.5 inches (670 mm) Width of scrub path 23 inches (585 mm) LENGTH WIDTH HEIGHT SPECIAL NOTES: The weighted root mean square acceleration at the The sound pressure level at the operator’s ear was operator’s arms was measured to be below 2.5m/s measured to be 67 dBA.
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Page 10: How This Machine Works
Carpet Cleaning Process. By using the iCapsol drive reset switch, emergency stop/brake switch, Carpet Maintainer in conjunction with Windsor Red steering wheel, propel controller, drive wheel and Carpet iCapsol Encapsulating Interim Cleaning operator presence pedal, prior to Serial Number (86952260, PRV NO. -
Page 11: Components
COMPONENTS 6. Tank 1. Control Panel-Drive 7. Scrub Deck 2. Control Panel-Scrub 8. Solution Cover 3. Control Housing 9. Solution Drain Hose 4. Pedal Platform 5. Rear Cover 86037770 CHARIOT INTERIM 02/27/07... -
Page 12: Drive Controls
DRIVE CONTROLS 86037770 CHARIOT INTERIM 02/27/07... - Page 13 DRIVE CONTROLS Key Switch Speed Control Switch Emergency Stop/Brake Switch Drive Reset Switch Directional Control Switch Horn Button Throttle Pedal Steering Wheel Operator Presence Pedal - Prior to Battery Discharge Indicator SN (10*) Hour Meter 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise.
- Page 14 DRIVE CONTROLS 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
- Page 15 DRIVE CONTROLS 10. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
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Page 16: Scrub Controls
SCRUB CONTROLS Solution Pump Switch 3. Scrub Deck Switch Solution Pump Indicator Light 4. Selector Valve 86037770 CHARIOT INTERIM 02/27/07... - Page 17 SCRUB CONTROLS 1. SOLUTION PUMP SWITCH Controls solution flow to scrub deck. If the throttle pedal is in neutral, or direction control switch is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it in to carpet. 2.
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Page 18: Machine Operation
MACHINE OPERATION PRE-RUN MACHINE INSPECTION EMERGENCY STOP PROCEDURES Do a pre-run inspection to find possible problems 1. Release the throttle pedal by lifting right foot. that could cause poor performance or lost time from breakdown. Follow the same procedure each time to 2. -
Page 19: Filling Solution Tank
MACHINE OPERATION FILLING SOLUTION TANK NORMAL SCRUBBING Plan the scrubbing pattern in advance. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine For efficient operation, the runs should be the and remove key. longest possible without turning, stopping, or raising or lowering scrub deck. -
Page 20: To Begin Scrubbing
MACHINE OPERATION TO BEGIN SCRUBBING PRIMING PUMP When operating the machine around people, pay If the solution system has gone dry or has been close attention for unexpected movement. Use unused for a period of time, it may be necessary to extra caution around children. -
Page 21: To Stop Scrubbing
MACHINE OPERATION TO STOP SCRUBBING 1. For last 30 seconds (minimum) of last run, switch the Selector Valve to the “no chemical” position to flush the injection system and jets. 2. Raise the scrub deck. 3. Allow the throttle pedal to return to neutral. 4. -
Page 22: Maintenance
MAINTENANCE SERVICE SCHEDULE AFTER EACH BEFORE EACH MAINTENANCE WORK WORK PERIOD PERIOD Check water level of batteries after charging; add distilled water if necessary. Check brushes and debris hopper for proper installation. Check for securely attached drain hose, plug and cap. Check that solution cover seals tightly Visually check for damaged or worn tires. -
Page 23: Batteries
MAINTENANCE-BATTERIES Rear Cover Retainer Knob Batteries Rear Cover Battery Tray Battery Connector-Machine Battery Tray Latch 86037770 CHARIOT INTERIM 02/27/07... - Page 24 MAINTENANCE-BATTERIES BATTERIES When servicing machine, avoid contact with battery The batteries provide the power to operate the acid. machine. The batteries require regular maintenance to keep them operating at peak efficiency. Batteries emit hydrogen gas. Explosion or fire can The machine batteries will hold their charge for long result.
- Page 25 MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITY CHARGING BATTERIES Use a hydrometer to check the battery specific When servicing machine, gravity. avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can Battery Check result. Keep sparks and open flame away. Keep covers open when charging.
- Page 26 MAINTENANCE-BATTERIES 5. Replace the battery caps, and leave them in CHANGING BATTERIES place while charging. Stop the machine in a clean area next to the 6. Unplug the battery connector from the machine. charger. Turn off machine. FOR SAFETY: When charging, connect the FOR SAFETY: Before leaving or servicing the charger to the batteries before connecting the machine;...
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Page 27: Scrub Deck Lift Actuator
MAINTENANCE-SCRUB DECK 1. Hopper 5. Brush Door 2. Hopper Retainer Plate 6. Motor Assembly Jack Screw 3. Scrub Brush Motor 7. Lower Links 4. Scrub Deck Lift Actuator 8. Brush Pressure Adjustment 86037770 CHARIOT INTERIM 02/27/07... - Page 28 MAINTENANCE-SCRUB DECK SCRUB HEAD SCRUB BRUSH REPLACEMENT The dual cylindrical scrub head is designed to scrub 1. Lift the drive side of the brush and push it onto chemical into the carpet. The chemical, Red Carpet drive hub until a positive stop is felt. The brush Rombus Clean Chemical, encapsulates the dirt door cannot be installed until the brush is fully allowing both to be vacuumed up once the chemical...
- Page 29 MAINTENANCE-SCRUB DECK SCRUB DECK ADJUSTMENT The brush pattern is adjusted from the motor side only of both brushes. Scrub deck adjustment consists of three types of adjustments. The first is to insure the individual 1. Determine if motor end is to be moved up or brushes make the same width pattern end to end.
- Page 30 MAINTENANCE-SCRUB DECK Do not use a pressure BRUSH MOTOR CARBON BRUSH washer to clean around REPLACEMENT the brush motors. Use tap pressure only. 1. Scribe alignment mark on motor barrel to motor TO REPLACE SCRUB BRUSH MOTORS cap. Remove two bolts. 1.
- Page 31 MAINTENANCE-SCRUB DECK ACTUATOR SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT REMOVAL/REPLACEMENT The actuator will need to be adjusted when FOR SAFETY: Before leaving or servicing replaced. machine, stop on a level surface. Turn off machine. To adjust the actuator: 1. Lower scrub deck. 1.
- Page 32 MAINTENANCE-CIRCUIT PROTECTION CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
- Page 33 MAINTENANCE-SOLUTION STRAINER & PUMP 3. Solenoid Valve 1. Solution Strainer 4. Injector 2. Pump 5. Jets 86037770 CHARIOT INTERIM 02/27/07 4-12...
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Page 34: Tank
MAINTENANCE-SOLUTION STRAINER & PUMP SOLUTION STRAINER JETS The fine strainer is located on right side of The two jets are located in front of and above machine. The strainer protects the pump, the scrub deck. injector, solenoid valve and jets from debris. If there is little or no solution flow to the ground, The jets spray cleaning solution onto the carpet. - Page 35 MAINTENANCE- DRIVE MOTOR & BRAKE 1. Drive motor 2. Parking brake 3. Drive chain 86037770 CHARIOT INTERIM 10/29/08 4-14...
- Page 36 MAINTENANCE-DRIVE MOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake: FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake.
- Page 37 MAINTENANCE-DRIVE MOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT 7. Install new brush and reinstall connecting screw and lead. Do not use a pressure washer to clean around 8. When all new brushes are installed. Place all in the motors. Use tap pressure only. retracted position, held into brush holder by spring tension.
- Page 38 MAINTENANCE-TRANSPORTING PUSHING MACHINE PREPARATION FOR LOADING /UNLOADING TRAILER The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid Before loading or unloading machine from trailer, damaging machine. The machine may be pushed by remove scrub brushes to eliminate interference with hand from the rear.
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Page 39: Serial Number
MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries Machine turned on with pedal not in Allow pedal to return to neutral. - Page 40 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Poor scrubbing performance Debris caught in scrub brushes Remove debris Low scrub brush down Increase brush pressure pressure Low battery charge Charge batteries Little or no solution flow to the Solution tank empty Fill solution tank floor Solution pump turned off Turn on pump...
- Page 41 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault.
- Page 42 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES PROGRAMMER LCD EXPLANATION POSSIBLE CAUSE CODE DISPLAY HPD fault present for 1. Misadjusted throttle. PROC/WIRING FAULT >10 sec. 2. Broken throttle pot or throttle mechanism. 1. Electromagnetic brake driver shorted. BRAKE ON FAULT brake On fault 2.