KX-MC6020HX TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 11.2. User Mode (The list below is an example of 1.1. For Service Technicians ---------------------------------3 the SYSTEM SETUP LIST the unit prints out.) - 163 1.2. AC Caution---------------------------------------------------3 11.3. Service Mode Settings (Example of a printed 1.3.
KX-MC6020HX 1 Safety Precautions 1. Before servicing, unplug the AC power cord to prevent an electric shock. 2. When replacing parts, use only the manufacturer's recommended components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4.
KX-MC6020HX 1.3. Personal Safety Precautions 1.3.1. Moving Sections of The Unit Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor.
KX-MC6020HX 1.4. Service Precautions 1.4.1. Precautions to Prevent Damage From Static Electricity Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.
KX-MC6020HX 2.2. Discarding of P. C. Board When discarding P. C. Board, delete all personal information such as telephone directory and caller list or scrap P. C. Board. 2.3. Insulation Resistance Test 1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2.
KX-MC6020HX 2.5. Laser Beam and Fuser Unit Section • The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. • The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper.
KX-MC6020HX 4 General/Introduction 4.1. Optional Accessories Replacement toner cartridge* Replacement toner cartridge (high capacity)* Color Model No. Color Model No. Cyan KX-FATC501E/KX-FATC501X Cyan KX-FATC506E/KX-FATC506X Magenta KX-FATM502E/KX-FATM502X Magenta KX-FATM507E/KX-FATM507X Yellow KX-FATY503E/KX-FATY503X Yellow KX-FATY508E/KX-FATY508X Black KX-FATK504E/KX-FATK504X Black KX-FATK509E/KX-FATK509X Prints about 2,000 sheets of A4-size pages with a 5 % coverage using KX-FATC501E / KX-FATC501X / KX-FATM502E / KX- FATM502X / KX-FATY503E / KX-FATY503X and about 2,500 sheets using KX-FATK504E / KX-FATK504X.
KX-MC6020HX 4.3. Precautions for Shipping KX-MC6000 series have structural possibility that the waste toner may leak due to the vibration or the condition of the shipping. Therefore, appropriate preventive measures for toner leaking should be taken for each service type. Precautions for each service type are mentioned below.
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KX-MC6020HX Case 1) Exchange Service This service sends the replacement unit to customers first. Then the broken unit is sent to the service center. 1. Install dummy cartridges, which are used for toner leak prevention, before shipping the replacement units. •...
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KX-MC6020HX Case 2) Regular Service 1. Request customers that send the broken unit with consumable supplies. 2. Response of service center after completing repairs • Remove all toners and drums and repack the repaired PNZE1MC6020M). (Refer to FIXTURES AND TOOLS unit to ship.
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KX-MC6020HX 4.3.2. Repack Procedure Open the front cover (1) by holding the center part. Unlock the drum cartridge cover by pushing the tabs (2) in the direction of the arrows. Lift up the levers (3) and open the drum cartridge cover (4).
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KX-MC6020HX Remove each toner cartridge (5) from the main unit. From left to right, yellow, magenta, cyan, black. • Do not touch the toner cartridge shutter at the bottom of the toner cartridge. The toner may spill out of the toner cartridge. Put each toner cartridge (6) into protective tray (7).
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KX-MC6020HX Firmly grip the monochrome drum cartridge (13) and insert the protec- tive tray (14) by sliding it toward you. • Do not touch or scratch the green drum surface (15) at the bottom of the drum cartridge. Put the protective cover (16). Apply shipping tapes (17) to the monochrome drum cartridge (18).
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KX-MC6020HX Firmly grip the color drum cartridge (23) and insert protective tray (24) by sliding it toward you. • Do not touch or scratch the green drum surface (25) at the bottom of the drum cartridge. Put the protective cover (26). Apply shipping tapes (27) to color drum cartridge (28).
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KX-MC6020HX Caution; Put the orange protector (30) to the main unit.
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KX-MC6020HX Lift the drum cartridge cover (31) and push down on the levers (32) to close. • Push the levers down until you hear a click to ensure that the cover is locked. Close the front cover. Apply shipping tapes (33) to the main unit.
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KX-MC6020HX Put the packing sheet (34) on the lower packing case (35). Then put the main unit (36) on them. Wrap the main unit (37) by the packing sheet (38).
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KX-MC6020HX Put the protection cover (39), (40) and (41). Pack the color drum cartridge (42), the monochrome drum cartridge (43) and 4 toner cartridges (44) into the upper protection cover (45).
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KX-MC6020HX Pack the pad (46) and the accessory box (47) into the upper protection cover (48). Then put the upper packing cover (49). Put 4 joints (50) into the packing case (51).
KX-MC6020HX 5 Features 5.1. General Features General • Help function SUPER FINE: For very small-sized characters. Display: PHOTO: For photographs, shaded drawings, etc. 1. FEATURE LIST Broadcast 2. DIRECTORY • 250-sheet paper capacity (75 g/m 3. FAX RECEIVING Distinctive ring detection. 4.
KX-MC6020HX 6 Technical Descriptions Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 6.1. Connection Diagram Co lo r Drum Unit Fuse resistance Mono Dru m U nit CHARGER Fuser SUP PLY Roller re sistance Ro lle r Ro ller POWER...
KX-MC6020HX 6.2. General Block Diagram Main Board SOC (IC300) This custom IC is used for general MFP operations. ARM11 operating at 400MHz. DDR-SDRAM Controller Controls DDR (Double Data Rate) SDRAM Memory. USB Controller with PHY Apply to USB 2.0 HS Scanner I/F Controls the CIS and AFE, and process the scan images.
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KX-MC6020HX FAN MOTOR This model has 2 FAN motors. One cools PSU and inside temprature. The other cools the fuser and others. SOLENOID and CLUTCH This model has 4 solenoids and 1 clutch. Forms the images on the OPC DRUM of the each CYMK by rotating polygon motor and reflecting 4 laser beam against polygon. SENSORS Composed of 3 switches and 11 sensors of transmission type and 7 sensors of reflection type and 2 sensors of fuse resistance.
KX-MC6020HX 6.3. Main Board Section 6.3.1. Data Flow Data Flow [FAX Tx] 1. An analog image data is output from CIS unit to IC500. IC500 decode the analog data to digital data, and output to IC300. Scanner I/F in IC300 process image data and store it in IC400 and IC401 through DDR-SDRAM I/F.
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KX-MC6020HX Data Flow [PC Scan] 1. An analog image data is output from CIS unit to IC500. IC500 decode the analog data to digital data, and output to IC300. Scanner I/F in IC300 process image data and store it in IC400 and IC401 through DDR-SDRAM I/F.
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KX-MC6020HX Data Flow [Monochrome copy] 1. An analog image data is output from CIS unit to IC500. IC500 decode the analog data to digital data, and output to IC300. Scanner I/F in IC300 process image data and store it in IC400 and IC401through DDR-SDRAM I/F.
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KX-MC6020HX Description of Pin Distribution (IC300) PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION vss_70 DOTCLKOUT 1.2V Video clock (Unused) PCIAD2 3.3V PCI Bus Address and Data [2] PCIAD5 3.3V PCI Bus Address and Data [5] PCIAD9 3.3V PCI Bus Address and Data [9] PCIAD13 3.3V PCI Bus Address and Data [13]...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION AE02 vss_11 AE03 BZRST25 2.5V BZ Control AE04 TXD1 2.5V Ethernet Transmit Data 1 AE31 EXMDMCS 3.3V Extended Modem CS (Unused) AE32 3.3V General port 2 (Used for Poligon clock) AE33 3.3V General port 3 (Used for Polygon Motor Control) AE34 3.3V...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION AL19 USBDVSSA12P PLL GND for USB controller AL20 vss_65 AL21 NCCDON 3.3V CCD Power Control AL22 vddio33pcix_11 - 3.3V POWER SUPPLY AL23 IO38 3.3V General port 38/UARTTXD3 (Transfer data for UART) AL24 vdd9 1.2V POWER SUPPLY...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION AN14 USBOVDDA12_ 1.2V Squeich POWER for USB controller AN15 USBCXIN 3.3V OSC for USB controller (25MHz) AN16 USBDVSSA33_ Bias for USB controller BIAS AN17 USBDDM 3.3V USB Device Signal AN18 USBDVDDA12_ 1.2V Squeich POWER for USB controller AN19 AFESIFDOUT...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION PCIAD11 3.3V PCI Bus Address and Data [11] PCIAD15 3.3V PCI Bus Address and Data [15] PCIAD18 3.3V PCI Bus Address and Data [18] PCIAD22 3.3V PCI Bus Address and Data [22] PCIAD25 3.3V PCI Bus Address and Data [25]...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION PCIAD4 3.3V PCI Bus Address and Data [4] vddio33pcix_3 3.3V POWER SUPPLY PCIAD8 3.3V PCI Bus Address and Data [8] vss_49 PCIAD16 3.3V PCI Bus Address and Data [16] vdd1 1.2V POWER SUPPLY PCIAD23 3.3V PCI Bus Address and Data [23]...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION vddio25_6 2.5V POWER SUPPLY SDCLK2 2.5V DDR-SDRAM Clock 2 NSDRAS 2.5V DDR-SDRAM Row Address Strobe vss_46 vss_47 SCIO20 3.3V General port 20 with schmitt. (Used for detecting CIS home position ) SCIO10 3.3V General port 10 with schmitt.
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION vss_45 IO24 3.3V General port 24 (Used for poligon motor lock detecting ) 3.3V General port 1 (Used for External Tel Relay control) LSI_PROCMON O 3.3V LSI Test (Unused) SDMD16 2.5V DDR-SDRAM Data [16] SDMD17 2.5V DDR-SDRAM Data [17]...
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KX-MC6020HX PIN NO. PinName POWER SUPPLY VOLTAGE EXPLANATION vss_15 vss_16 vss_17 vss_18 vss_19 vss_20 IO19 3.3V General port 19 (Unused) IO20 3.3V General port 20 (Used for power management) IO23 3.3V Genaral port 23/DMA INT (Used for INT control) Description of Pin Distribution (IC600) PIN NO.
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KX-MC6020HX PIN NO. PinName Power SUPPLY VOLTAGE EXPLANATION NPCIPERR +3.3V PCI Bus Parity Error NPCISERR +3.3V PCI Bus System Error NDDRCS +2.5V DDR-SDRAM Chip Select DDRCLK +2.5V DDR-SDRAM Clock NDDRCLK +2.5V DDR-SDRAM Clock DDRCKE +2.5V DDR-SDRAM Clock Enable DDRBA0 +2.5V DDR-SDRAM Bank Address0 DDRBA1 +2.5V...
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KX-MC6020HX PIN NO. PinName Power SUPPLY VOLTAGE EXPLANATION FRMA2 +3.3V Flash/Mask ROM Address [2] FRMA1 +3.3V Flash/Mask ROM Address [1] FRMA0 +3.3V Flash/Mask ROM Address [0] FRMD7 +3.3V Flash/Mask ROM Data [7] FRMD6 +3.3V Flash/Mask ROM Data [6] FRMD5 +3.3V Flash/Mask ROM Data [5] FRMD4 +3.3V...
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KX-MC6020HX PIN NO. PinName Power SUPPLY VOLTAGE EXPLANATION EMPLEDM +3.3V LED Control of Toner Sensor for Magenta EMPLEDC +3.3V LED Control of Toner Sensor for Cyan EMPK +3.3V Toner Detection Terminal for Black EMPY +3.3V Toner Detection Terminal for Yellow EMPM +3.3V Toner Detection Terminal for Magenta...
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KX-MC6020HX PIN NO. PinName Power SUPPLY VOLTAGE EXPLANATION DVDD4 +1.5V Power Supply for DLL VDD15_1 +1.5V Power SUPPLY VDD15_2 +1.5V Power SUPPLY VDD15_3 +1.5V Power SUPPLY VDD15_4 +1.5V Power SUPPLY VDD15_5 +1.5V Power SUPPLY VDD15_6 +1.5V Power SUPPLY VDD15_7 +1.5V Power SUPPLY VDD15_8 +1.5V...
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KX-MC6020HX PIN NO. PinName Power SUPPLY VOLTAGE EXPLANATION GND_37 GND_38 GND_39 GND_40 6.3.2. RTC Backup Circuit 1. Function This unit has a lithium battery (B300) which works for the Real Time Clock IC (RTC: inside IC300). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. 2.
KX-MC6020HX 6.3.4. TEL Line Section Composed of ITS circuit and NCU circuit. 6.3.4.1. Description of Block Diagram in Analog Section Function The analog section works as an interface between the telephone line. DAA control ITS circuit and NCU circuit. DAA control signals are output from Soc IC300. Circuit Operation [NCU]: Network Control Unit the NCU is comprised of the following;...
KX-MC6020HX 6.4. NCU Section 6.4.1. General This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RLY100), bell detection circuit, TAM interface circuit and line amplifier. 6.4.2. EXT. TEL. Line Relay (RY100) 1.
KX-MC6020HX 6.5. ITS (Integrated Telephone System) and Monitor Section 6.5.1. General The general ITS operation is performed by IC200 which has a handset circuit. The alarm tone, the key tone, and the beep are output from Soc IC300. 6.5.1.1. Telephone Monitor 1.
KX-MC6020HX 6.6. CIS Control Section The scanning block of this device consists of a control circuit and a CIS (contact image sensor), and AFE (Analog Front End) includ- ing A/D Converter. When an original document is inserted and the start button is pressed, pin A3 of IC300 goes to a low level and the transistor Q503 is turned on.
KX-MC6020HX 6.7. Motor Drive Section 6.7.1. Engine Motor Control Circuit 6.7.1.1. BK Motor Control Circuit 1. Functions This circuit is used for driving the BK motor which supplies the rotation to the monochrome drum cartridge, black toner car- tridges, accumulator unit, paper feed unit ,and fuser unit. The BK motor control signals are explained as follows. 2.
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KX-MC6020HX 3. Sequence Control 6.7.1.2. Color Motor Control Circuit 1. Functions This circuit is used for driving the color motor which supplies the rotation to the color drum cartridge and color toner cartridges. The color motor control signals are explained as follows : 2.
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KX-MC6020HX 6.7.2. Scanner Motor Drive Circuit General Scanner motor drive circuit consists of motor current control circuit ,FB (Flat Bed) motor drive and ADF (Auto Document Feeder: equipped model only) motor drive. 6.7.2.1. Motor Current Control Circuit 1. Circuit explanation According to the scan speed, each motor current is controlled for appropriate value.
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KX-MC6020HX 6.7.2.2. FB (FLATBED) Motor Drive Circuit 1. Functions This motor functions for main operations includes FAX transmission, FB copy and PC scan. This motor feeds CIS unit with synchronizing for reading. 2. Motor operation During motor driving, pin AL33 of IC 300 become low level, then motor drive IC401 is activated. Stepping pulses are output from IC300 pins AN34, AM33, AM34, AM31, AP32 and AN32 causing drive IC401 pin 3, 7, 9 and 13 to drive the motor coil.
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KX-MC6020HX 6.7.3. ADU (Automatic Duplex Unit (Option)) Motor Drive Circuit General ADU (Automatic Duplex Unit (Option)) motor drive circuit consists of motor current control circuit as well as Scanner motor. 6.7.3.1. Motor Current Control Circuit 1. Circuit explanation According to the print speed, each motor current is controlled for appropriate value. When print speed is low, motor current is decreased to prevent the vibration during motor rotation.
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KX-MC6020HX 6.7.3.2. ADU (Automatic Duplex Unit (Option)) Motor Drive Circuit 1. Function The duplex printing is possible by the installation of Optional Automatic Duplex Unit (See Optional Accessories (P.9)). The motor in ADU feeds paper switched back to the registration roller at the duplex printing mode. 2.
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KX-MC6020HX 6.7.4. Optional Lower Input Tray Motor (OPF Motor) Drive Circuit General Optional Lower Input Tray (Option) motor drive circuit consists of motor current control circuit as well as Scanner motor. 6.7.4.1. Motor Current Control Circuit 1. Circuit explanation According to the print speed, each motor current is controlled for appropriate value. When print speed is low, motor current is decreased to prevent the vibration during motor rotation.
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KX-MC6020HX 6.7.4.2. Optional Lower Input Tray Motor (OPF Motor) Drive Circuit 1. Functions This MFP can add Optional Lower Input Tray for improv- ing the performance. (See Optional Accessories (P.9)) OPF motor feeds the paper in this tray to the registration roller. 2.
KX-MC6020HX 6.8. Timing Chart and Waveform of Scanner Motors Control sequence and waveform of both FB and ADF motor are almost same. 6.8.1. Normal 1-2 Phase Excitation (Half Step) 1. Timing chart 2. Wave form...
KX-MC6020HX 6.9. Timing Chart and Waveform of Optional Unit Motors 6.9.1. Normal 1-2 Phase Excitation (Half Step) Control sequence and waveform of both Optional ADU (Automatic Duplex Unit) and Optional Lower Input Tray motor are almost same. 1. Timing chart 2.
KX-MC6020HX 6.10. Fan Section 6.10.1. Fuser Fan This FAN is designed to cool the fuser. The FAN starts to rotate when AD34 or AC31 of IC300 turns to High level. Depending on the operation mode, FAN speed is controlled to high, low, or stop. The FAN speed is determined by the logic of AD34 and AC31 of IC300.
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KX-MC6020HX 6.10.2. PSU Fan This FAN is designed to cool the PSU and inside temperature. The FAN starts to rotate when AC32 or AC33 of IC300 turns to High level. Depending on the operation mode, FAN speed is controlled to high, low, or stop. The FAN speed is determined by the logic of AC32 and AC33 of IC300.
KX-MC6020HX 6.11. Solenoid Driver Section The solenoid drive circuit controls Regist Clutch ,Pickup Solenoid, FTR Solenoid, ADU Solenoid, and PCK Solenoid. These solenoid and clutch are designed to be driven 24V. 24V power supply (SOLPWR_F) for solenoid driving is controlled by IC600, and power is supplied when D11 (PB0_SOLPWR) is in High Level.
KX-MC6020HX 6.12. LSU (Laser Scanning Unit) Section 6.12.1. LSU (Laser Scanning Unit) Layout A laser diode generates the laser beam, and lenses and mirror in the laser scanner direct the beam to the OPC drum. The beam is made parallel by the collimator lens and is directed at the rotating polygon mirror, attached with the polygon motor. The beam is made parallel by the collimator lens and is directed at the rotating polygon mirror.
KX-MC6020HX 6.12.2. Circuit Diagram 6.12.2.1. Block Diagram NVOUTK,NVOUTC,NVOUTM,NVOUTY There signals are the actual raster image data being printed for each color (NVOUTK: Black, NVOUTC: Cyan, NVOUTM: Magenta, NVOUTY: Yellow). When the signal NVOUTK (Pin11 of IC700) is low, the laser for Black color is turned on. When the signal NVOUTC (Pin8 of IC700) is low, the laser for Cyan color is turned on.
KX-MC6020HX Figure3. Scanning Motor Operation Timing 6.13. Sensors and Switches Section All of the sensors and switches are shown below. Sensor Name Sensor Location Reference number Message Error OPC home sensor Sensor Board PS301,PS302 [CALL SERVICE 19] FTR home sensor Sensor Board PS303 [CALL SERVICE 13]...
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KX-MC6020HX Sensor Name Sensor Location Reference number Message Error 23 Option OPF cassette sensor Op OPF Sensor Board PC651 [CHECK INSTALL INPUT TRAY #2] 24 Option OPF cover switch Op OPF (Push SW) [TRAY #2 LEFT COVER OPEN] 25 Option ADU jam sensor Op ADU Board PC501 [PAPER JAMMED]...
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KX-MC6020HX 6.13.2. FTR Home Sensor This sensor detects whether the FTR is at its home position or not. When the FTR is not at its home position, a shelter plate closes the sensor light . So the photo-transistor turns off and the input signal of IC300-L34pin becomes high level. When the FTR is not at its home position, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.4. Registration and Paper (Paper Sensor) This sensor detects whether there are recording papers in the paper tray #1 or not. When there are recording papers in the tray, a shelter plate closes the sensor light. So the photo-transistor turns off and the input signal of IC300-M31pin becomes high level. When there no recording papers in the tray, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.6. Registration and Paper Cassette Sensor This sensor detects whether the paper tray #1 is set or not. When there is the paper tray, a shelter plate closes the sensor light. So the photo-transistor turns off and the input signal of IC300-M32pin becomes high level. When there is not the paper tray, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.8. CIS Home Sensor This sensor detects whether the carriage of CIS is at its home position or not. When the carriage is at its home position, a shelter plate closes the sensor light. So the photo-transistor turns off and the input signal of IC300-J32pin becomes high level. When the carriage is not at its home position, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.10. ADF Read Position Sensor This sensor detects the front edge of the document. When the front edge of the document is detected, the shelter plate closes the sensor light. So the photo-transistor turns off and input signal of IC300-G34pin becomes high level. When the front edge of the document is not detected, the shelter plate lets the sensor light pass.
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KX-MC6020HX 1. Waste Toner Empty 2. Waste Toner Full (detection by hard) State Display Near Waste Toner Full WASTE TONER FULL Waste Toner Full WASTE TONER REPLACE...
KX-MC6020HX 6.13.12. Toner Sensor This sensor detects the toner cartridge and the toner level. The toner cartridge is detected just after the power is turned ON or the covers are closed. (The same with each color) The toner level is detected by LED light through the cartridge when the toner is decreased to a certain level. The phototransistor detects the light, causing the input levels of IC702 (Yellow, Magenta) and IC703 (Cyan, Black) to start dropping.
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KX-MC6020HX 1. Toner Full (Toner Cartridge Set)
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KX-MC6020HX 2. Toner Empty (detection by hardware) 3. No Toner Cartridge State Display No Toner Cartridge TONER CARTRIDGE NOT INSTALLED Near Black Toner End BLACK TONER LOW Near Cyan Toner End CYAN TONER LOW Near Magenta Toner End MAGENTA TONER LOW Near Yellow Toner End YELLOW TONER LOW Black Toner End...
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KX-MC6020HX 6.13.13. Drum Cartridge Virgin Sensor This sensor detects the drum cartridge and lifetime. The drum cartridge is detected by measuring the resistance inside the cartridge just after the power is turned on or the covers are closed. (The same with each color) As for the lifetime detection of the drum cartridge, counting the OPC rotation is to be started when the drum cartridge is judged as new by measuring the resistance in the drum cartridge.
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KX-MC6020HX 6.13.14. Waste Toner Bottle Switch This switch detects whether the waste toner bottle is set or not. When there is the waste toner bottle, the input signal of IC600-B3pin becomes low level. When there is not the waste toner bottle, the input signal of IC600-B3pin becomes high level. Signal (IC600-B3pin) Toner is set Low level...
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KX-MC6020HX 6.13.17. 5V Interlock Switch This switch is designed for safety. Opening and closing the front/left cover switches ON/OFF 5V supply to LSU laser power supply. 6.13.18. Handset Hook Switch When the handset is raised, the switch is turned off, and the signal of IC300-P34pin becomes low level. When the handset is settled, the switch is turned on, and the signal of IC300-P34pin becomes high level.
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KX-MC6020HX 6.13.19. Color Registration Detection Circuit 1. Summary This circuit is designed to calculate the horizontal and vertical drift, skewness, etc. between each color by measuring end-to- end dimension of each color pattern printed on the accumulator belt. 2. Calibration Before the pattern detection, the amount of light emitting from the sensor should be adjusted so that the sensor output voltage of the accumulator belt stay within 2.75V~3.1V.
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KX-MC6020HX 4. Color registration detection circuit and sensor circuit...
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KX-MC6020HX 6.13.20. Humidity/Temperature Sensor Circuits The temperature/humidity sensor board has the temperature and humidity sensors. The TEMP is an analog signal, which informs the information concerning the printer environment temperature to IC300 (SOC). IC300 receives this analog signal, converts it to a digital signal internally and detects the printer environment temperature. The HUMI is an analog signal, which informs the information concerning the printer environment humidity.
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KX-MC6020HX 6.13.20.1. Temperature Sensor (Characteristics of Temperature Detection Thermistor) Temperature Resistance VTH (V) ADCR Temperature Resistance VTH (V) ADCR °C) °C) Value (kΩ) (TYP) (Standard) (Standard) Value (kΩ) (TYP) (Standard) (Standard) (TYP) (TYP) 34.06 2.551 0xC6 32.31 2.520 0xC3 7.653 1.431 0x6F 30.66...
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KX-MC6020HX 6.13.21. Optional OPF Paper Sensor This sensor detects whether there are recording papers in the Optional paper tray or not. When there are recording papers in the tray, a shelter plate closes the sensor light. So the photo-transistor turns off and the input signal of IC300-J33pin becomes high level. When there no recording papers in the tray, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.23. Optional OPF Cassette Sensor This sensor detects whether the Optional paper tray is set or not. When there is the Optional paper tray, a shelter plate closes the sensor light. So the photo-transistor turns off and the input signal of IC300-F34pin becomes high level. When there is not the Optional paper tray, a shelter plate lets the sensor light pass.
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KX-MC6020HX 6.13.24. Optional OPF Cover Switch This switch detects whether the OPF cover is open or closed. When the cover is closed, the input signal of IC300-H34pin becomes low level. When the cover is open, the input signal of IC300-H34pin becomes high level. Signal (IC300-H34Pin) Cover Close Low Level...
KX-MC6020HX 6.14. Operation Board Section The unit consists of a LCD (Liquid crystal display), KEYs, and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC201) and SOC (IC300 on Main board). The key matrix table is shown below. 1.
KX-MC6020HX 6.15. LCD Section The Gate Array (IC201) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the LCD drive. R118 and R117 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC201).
KX-MC6020HX 6.16. Heat Lamp Control Circuit The temperature of the fixing part of the Fuser Unit is converted to a voltage by THERMISTOR and input to IC300-U34pin. The heat lamp is turned on/off by the HTRCTL signal (IC600-G17pin) through the photo triac (PC2) and the triac (CR001). And two thermostats are set on the AC line as the safety devices.
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KX-MC6020HX 2. Safety Protection a. 2 thermostats are provided with the Fuser unit, and the heater circuit is shut down when their surface temperatures becomes over 180°C. b. When the temperature becomes over 205°C, The heater control circuit of IC300 has the built-in function that the software turns off the heater control automatically.
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KX-MC6020HX Temperature AD Value (DEC) HEX reading Temperature AD Value (DEC) HEX reading Temperature AD Value (DEC) HEX reading °C °C °C Note: The value is displayed on LCD at Test Functions (P.154) [#815].
KX-MC6020HX 6.17. HVU (High Voltage Power Supply Board) Section 6.17.1. High Voltage Circuit This board outputs 12 high voltages used for electronic photographic process. The 12 voltages consists of 2 charge ( VCH/YMC, VCH/K : -1001V ~ -1405V ) for color (YMC) OPC and black OPC, 4 development bias ( VB/Y, VB/M, VB/C, VB/K : DC -100V ~ - 300V + AC400V ) for each color, 4 supply bias ( VSR/Y, VSR/M, VSR/C, VSR/K : -200V ~ -400V), FTR bias ( FTR : 0V ~ 1800V ), STR bias ( STR : 0 ~ 5000V ).
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KX-MC6020HX 6.17.3. Development Bias Control Circuit This circuits of a DC-DC converter and a DC-AC converter. The DC-DC converter boosts +24V to approximately -100 ~ -300V for the development bias. The DC-AC converter adds the rectangular AC voltage to development bias. AC frequency value is approximately 800/1000 Hz that is determined by the external clock signal SCLKHV from IC300 (ASIC) on the main board.
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KX-MC6020HX 6.17.6. Second Transfer Control Circuit (STR) This circuit consists of a DC-DC converter, which boosts +24V to approximately 0 ~ 5000V for the second transfer bias (maxi- mum current rating 100µA). This voltage value is controlled by the D/A converter circuit on the high voltage board. 6.17.7.
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KX-MC6020HX 6.17.9. D/A Convertor (8bit, 12ch) Interface Circuit This circuit is for generating the analog voltage signals that control the high voltages (charge bias, development bias, FTR bias, and STR bias). Signal Name Location Description SCLKHV Pin 8 of CN890 This is the shift clock signal (93.4kHz at data transferring).
KX-MC6020HX 6.18. Main Board Section 6.18.1. Main Unit Power Supply Circuit Block Diagram DC-DC and regulator generate desired voltage from low voltage power supply of 7V. (Refer to the block diagram shown below.) 1. Power supply diagram 2. Power ON sequence Power ON/OFF sequence is controlled by the sequencer.
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KX-MC6020HX 6.18.2. DC-DC Power Supply Circuit (3.3V / 2.5V / 1.5V / 1.2V) IC1 and IC2 are 2ch-output PWM type DC-DC converter controllers, which make up step down type DC-DC converter circuit with Pch power MOSFET Q3, Q4, Q5, and Q6, coil of L1, L2, L3, and L4 and schottky diode of D1, D2, D3, and D4. The oscillation frequency in operation of this DC-DC converter is set to about 410kHz.
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KX-MC6020HX 1. 3.3V/2.5V booting waveform example (self booting waveform without sequencer) 2. 1.2V/1.5V booting waveform example...
KX-MC6020HX 6.18.3. Regulator Circuit (5V) IC4 and IC6 are turned ON when 3.3V power supply is booted, 5V is generated from 7V-input. 6.18.4. Regulator Circuit (1.25V) IC3 and IC7 generate termination voltage 1.25V for DDR_SDRAM (IC400, 401, 960). 6.18.5. Reset Circuit Reset IC (IC5) monitors 5VD2.
KX-MC6020HX 6.19. PSU (Low Voltage Power Supply Board) Section The low voltage power supply board circuit generates +7V and +24Vdc. It also supplies AC voltage to the halogen heat lamp in the fuser unit. The low voltage power supply board uses the switching regulator method. [Input Circuit] The input current goes into the input rectifier circuit through the filter circuit.
KX-MC6020HX 6.20. Mechanical Operation 6.20.1. Color Motor Rotation Travel The Color Motor (DC Motor) is for driving the 3 Color (Cyan, Magenta, Yellow) Drum Cartridges and 3 Color (Cyan, Magenta, Yel- low) Toner Cartridges. Number Block Name Description Refer to •...
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KX-MC6020HX 6.20.1.1. Color Motor Rotation Travel for Driving 3 Color (CMY) Drum Cartridges...
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KX-MC6020HX 6.20.1.2. Color Motor Rotation Travel for Driving 3 Color (CMY) Toner Cartridges...
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KX-MC6020HX 6.20.2. BK Motor Rotation Travel The BK Motor (DC Motor) is for driving the Black Drum Cartridge, Black Toner Cartridge, Fuser Unit, Optional Automatic Duplex Unit (ADU), Accumulator Unit and Waste Toner Cartridge. Number Block Name Description Refer to Black Drum Cartridge Joint (OPC) The Motor Rotation is transmitted to Refer to BK Motor Rotation Travel for Driving Black...
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KX-MC6020HX 6.20.3. BK Motor Rotation Travel for Driving Black Drum Cartridge...
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KX-MC6020HX 6.20.3.1. BK Motor Rotation Travel for Driving Accumulator Unit and Black Toner Cartridge...
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KX-MC6020HX 6.20.3.2. BK Motor Rotation Travel for Driving Fuser Unit CROSS REFERENCE: BK Motor Rotation Travel for Driving Waste Toner Cartridge (P.124). BK Motor Rotation Travel for Driving Accumulator Unit (P.125).
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KX-MC6020HX 6.20.3.3. BK Motor Rotation Travel for Driving Waste Toner Cartridge Cross Reference BK Motor Rotation Travel for Driving Fuser Unit (P.123).
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KX-MC6020HX 6.20.3.4. BK Motor Rotation Travel for Driving Accumulator Unit Cross Reference BK Motor Rotation Travel for Driving Fuser Unit (P.123).
KX-MC6020HX 6.20.4. Print Process This Laser Printer creates an image on paper using a technique called laser electrophotography. The printer uses the electro- graphic process known as Discharged Area Development, or “write black”. In this process, a digitally modulated laser scans later- ally across a rotating OPC (Organic Photo Conductive) drum that has been negatively charged.
KX-MC6020HX Each block is explained in the following sections 1.Charging (See P.127) 5. Paper Pickup (See P.129) 2. Laser Exposure and Scanning (See P.127) 6. Toner Transfer to Paper (See P.130) 3. Developing (See P.128) 7. Fusing (See P.131) 4. Toner Transfer to the Accumulator Belt (See P.129) 8. Paper Exit and Paper Switchback (See P.132) 6.20.4.1.
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KX-MC6020HX 6.20.4.2.2. Laser Scanning A laser diode generates the laser beam, and lenses and mirror in the laser scanner direct the beam to the OPC drum. The beam is made parallel by the collimator lens and is directed at the rotating polygonal mirror, attached with the polygon motor. The polygon mirror rotates at a constant revolutions approximately 22,000 per minute.
KX-MC6020HX 6.20.4.4. Toner Transfer to the Accumulator Belt As the OPC drum rotates, in contact with the accumulator belt, which is rotating at the same speed. Located under the accumulator belt at the contact point with the OPC drum, the first transfer roller carries a charge approximately +700 volts (FTR voltage). This strong potential attracts and holds the toner from the OPC drum to the accumulator belt.
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KX-MC6020HX printed on the paper. The registration sensor detects whether the sheet of paper arrived at the registration roller after being properly picked and traveling through the paper feed rollers in the optional lower Input tray. The paper feed unit has the standard paper cassette paper empty and registration sensors. The standard paper cassette has the MPT paper empty sensor for multi-purpose tray and the paper size detection levers.
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KX-MC6020HX 6.20.4.7. Fusing After toner image has been applied to the paper, it passes through the fuser. When the BK motor starts to rotate, the Halogen Lamp is turned on, heating the heat roller. As a result, the fuser belt, contacted with the heat roller surface, is heated by the heat roller. A heated fuser belt melts the toner and pressure drives it into the paper.
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KX-MC6020HX 6.20.4.8. Paper Exit and Paper Switchback 6.20.4.8.1. Normal Printing Mode (Not Duplex Printing Mode) After fusing, paper is fed to the output tray by the paper exit roller. Rotation from the BK motor is transmitted to the double teeth gear.
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KX-MC6020HX 6.20.4.8.2. Duplex Printing Mode (Paper Switchback) The switchback solenoid is turned off by the time the top edge of paper passes by the paper jam sensor on the fuser unit. The switching lever engages with the switching gear-A, and the rotation of rotation switching gear-A is locked. As a result, the rotation from the BK motor is transmitted to the paper exit roller in order of numbers (1 - 7) through the double teeth gear.
• Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life. • We cannot be responsible for any damage to the unit or degradation of print quality which may occur from the use of a non-Panasonic toner cartridge and drum cartridge. • Do not add toner to the toner cartridge.
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KX-MC6020HX Lift up the levers (3) and open the drum cartridge cover (4). Remove the orange protector (5) by pulling it toward you, then pull it completely out from the unit.
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KX-MC6020HX Remove the color drum cartridge from the protection bag. • Remove the shipping tape • Do not remove the monochrome drum cartridge from the protection bag before installing the color drum cartridge in step 8. • When holding the color drum cartridge, be sure to handle it over a table to prevent damage caused by dropping it from a high position.
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KX-MC6020HX Remove the monochrome drum cartridge from the protection bag. • Remove the shipping tape. Detach the protective cap (15), then detach the upper seal cover by holding the tab (16). Firmly grip the monochrome drum cartridge (17) and remove the pro- tective tray (18) by sliding it toward you.
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KX-MC6020HX Remove the 4 toner cartridges from the protection bags. • Remove the shipping tape. Remove each protective tray (23) by lifting up the toner cartridge (24). Insert each toner cartridge (25) in the appropriate color slot. From left to right, yellow, magenta, cyan, black. •...
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• When replacing the color drum cartridge, hold the green lever using your left hand same as installing it. • To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge and drum cartridge (Refer to Specifications (P.8))
KX-MC6020HX 8.1.2. Recording Paper 8.1.2.1. Using the paper input tray The standard input tray unit can hold: — Up to 250 sheets of 75 g/m paper. — Up to 230 sheets of 80 g/m paper. — Up to 200 sheets of 90 g/m paper.
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KX-MC6020HX Pinch the right side of the recording paper guide (4), then slide it to match the paper size mark. Pinch the front and back recording paper guides (5) at the same time, then slide them together to match the paper size mark. •...
KX-MC6020HX Caution for the standard input tray • Do not drop the standard input tray. • Hold the standard input tray with both hands when removing or installing. The standard input tray weighs approximately 2.9 kg when the recording paper is fully installed. Do not touch the plate (1) on the left side of the standard input tray.
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KX-MC6020HX Lift the handset cradle in the direction of the arrow (4) to insert the tab (5), then insert the rib (6) by pushing the handset unit toward the unit. Pull out the handset cord holder (7) and pass the handset cord (8) through the handset cord holder.
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KX-MC6020HX To remove the handset unit Disconnect the handset cord (1) from the handset, then remove the handset (2) from the handset cradle. Remove the handset cord from the handset cord holder (3), then close the handset cord holder. Pull the handset unit slightly forward (4), then lift it in the direction of the arrow (5) to remove the rib.
KX-MC6020HX 8.1.4. Documents The Unit Can Send 8.1.4.1. Using the Scanner Glass Note: • Confirm that there are no documents in the automatic document feeder. • Place the original onto the scanner glass gently. Do not press down too firmly to avoid malfunction. •...
8.1.5. Connecting to a computer Panasonic Multi-Function Station software enables the unit to carry out the following functions: - Printing on plain paper, thin and thick paper,transparencies, labels, envelopes and card stocks - Scanning documents and converting an image into text with Readiris OCR software ®...
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KX-MC6020HX 5 The [Connect Type] dialogue box appears. For USB connection 1. [Connect directly with a USB cable.] → [Next] • The [Connect Device] dialogue box will appear. 2. Connect the unit to a computer with the USB cable (1), then click [Next]. •...
KX-MC6020HX 8.2. Connections Caution: • When you operate this product, the power outlet should be near the product and easily accessible. • Be sure to use the telephone line cord supplied with this unit. • Do not extend the telephone line cord. (1) Power cord •...
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KX-MC6020HX • A telephone handset cannot be connected directly to this unit. To talk to the other party, please connect an extension telephone. Using network router/network hub • We recommend using network routers/network hubs (6) under secure network environments. Consult your network administrator for firewall settings, etc.
KX-MC6020HX 9 Operating Instructions 9.1. YOUR LOGO You can program your logo (name, company name, etc.) so that it appears on the top of each page sent.
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KX-MC6020HX 9.1.1. To Select Characters with The Dial Keypad The dial keypad is used to enter characters and numbers. 9.1.2. To Select Characters Using [ ] OR - Press [ ] or [ ] to move the cursor. - Press dial keys to enter characters and numbers. - Press [Stop] to erase the character or number highlighted by the cursor.
KX-MC6020HX 10 Test Mode Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 10.1. Test Functions The codes listed below can be used to perform simple checks of some of the unit’s functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions.
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KX-MC6020HX Test Mode Type of Mode Code Function Operation after code input SENSOR CHECK Service Mode “8” “1” “5” First of all, press the copy button, and confirm the action of ON/OFF. For each sensor’s operation, refer to Sensors and Switches Section (P.78). LCD DISPLAY: 1: Standard cassette sensor 2: OPF cassette sensor...
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KX-MC6020HX 10.1.1. DTMF Single Tone Transmit Selection Note: After performing this check, do not forget to turn the setting off. Otherwise, dialing in DTMF signal will not work. 10.1.2. Button Code Table...
KX-MC6020HX 11 Service Mode The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit. Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 11.1.
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KX-MC6020HX 11.1.3. Specifications 11.1.3.1. Service Mode #884: History...
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KX-MC6020HX 11.1.3.2. Service Mode #852: Color Printing Test 11.1.4. Service Function Table Code Function Set Value Effective Default Remarks Range Pause time set X 100 msec 001~600 ---------- Dial speed select 1:10 pps 1, 2 ---------- 2:20 pps V34 transmission start speed 0: Disable If the code 527 is set at 2, the code 507 and 508 1: 33.6...
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KX-MC6020HX Code Function Set Value Effective Default Remarks Range Scanner test See (P.154). Motor test See (P.154). LED test See (P.154). LCD test See (P.154). KEY test See (P.154). T0 timer 001~255 001~255 Sets a higher value when the response from the other party needs more time during automatic FAX transmission.
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KX-MC6020HX Code Function Set Value Effective Default Remarks Range HVU (Bais check) Test Pressing SET key starts STR Bias check test. Although "00" appears on the LCD, it isn't related to the test. Pressing STOP key finishes the test. Stop Drum Mode 1:Stop If the code 650 is set at 2,machine doesn't stop 2: Non stop...
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KX-MC6020HX 11.1.5. Memory Clear Specification Execute Service Mode #550 when you want to reset the all setting data keeping the user information. Execute Service Mode #710 to clear the user information in case that Main Unit is recycled. Note: Please restart a power supply after clearing a memory.
KX-MC6020HX 11.4. History Note: See the following descriptions of this report. Item No. (1) ~ (44) are corresponding to the listed items in Description of The His- tory Report(P.167).
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KX-MC6020HX 11.4.1. Description of The History Report (1) Usage Time of Recieve Mode (Tel Mode) (35) Accumulator Page Count (2) Usage Time of Recieve Mode (Fax Mode) (The number of rotation is converted. The standard paper (3) Usage Time of Recieve Mode (Tel/Fax Mode) size is A4 or Letter in accordance with the destination.) (4) Usage Time of Recieve Mode (Tad/Fax Mode) (36) Job Number of 1P/J (Page per Job)
KX-MC6020HX 12 Troubleshooting Guide Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 12.1. User Recoverable Errors If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only.
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KX-MC6020HX DISPLAY MESSAGE CAUSE AND REMEDY • The paper input tray is not installed correctly. Pull out the paper input tray and re-inset it. Note: • “#1”: Standard input tray • "#2": Optional input tray • "#1+#2": Standard input tray and optional input tray •...
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KX-MC6020HX DISPLAY MESSAGE CAUSE AND REMEDY • Recording paper is not installed or the paper input tray has run out of paper. Install paper. • Recording paper is not fed into the unit properly. Reinstall paper. Note: • “#1”: Standard input tray •...
KX-MC6020HX 12.3. Remote Programming If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones).
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KX-MC6020HX 12.3.1. Entering The Remote Programming Mode and Changing Service Codes CROSS REFERENCE: Program Mode Table (P.176)
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KX-MC6020HX 12.3.2. Program Mode Table 12.3.2.1. User Function Basic features Code Function Set Value Default Remote Setting SET DATE & TIME mm/dd/yy hh:mm 01/01/08 YOUR LOGO --------- None YOUR FAX NUMBER --------- None LANGUAGE 1:ENGLISH / 2:CZECH / 3:SLOVAK / ENGLISH 4:HUNGARIAN LOCATION...
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KX-MC6020HX Code Function Set Value Default Remote Setting SET FAX DEFAULT YES / NO Copy features Code Function Set Value Default Remote Setting COPY SETTING 1:#1 / 3:#2 / 4:#1+#2 COPY RESOLUTION 1:TEXT/PHOTO / 2:TEXT / 3:PHOTO TEXT/PHOTO PAGE LAYOUT HOLD 1:DISABLED / 2:ENABLED DISABLED ZOOM HOLD...
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KX-MC6020HX 12.3.2.2. Service Function Code Function Set Value Default Remote Setting Pause time set 001~600 x 100msec Dial speed 1:10pps / 2:20 pps 10pps V34 transmission start speed (0:Disable/1:33.6/2:31.2/3:28.8/4:26.4/ 33600bps 5:24.0/6:21.6/7:19.2/8:16.8/) V34 reception start speed (0:Disable/1:33.6/2:31.2/3:28.8/4:26.4/ 33600bps 5:24.0/6:21.6/7:19.2/8:16.8/) Bell signal detect time 1~9 x 100msec CED frequency select 1:2100Hz / 2:1100Hz...
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KX-MC6020HX Code Function Set Value Default Remote Setting DTMF ON time 060~200msec DTMF OFF time 060~200msec Skew Correction 1: Valid / 2: Invalid Valid Color Registration Detection Timing 0~65535 History list --------- --------- Journal 2 --------- --------- Journal 3 --------- --------- History ---------...
KX-MC6020HX 12.4. Troubleshooting Details 12.4.1. Outline Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken.
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KX-MC6020HX 12.4.3. Initialization There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about 10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the standby mode after cleaning or detecting the rest of toner.
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KX-MC6020HX 12.4.4. Simple Check List Note: Check according to the service code referring to Test Functions (P.154)
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KX-MC6020HX 12.4.5. Simplified Troubleshooting Guide 12.4.5.1. Printing Symptom Cause Countermeasure Blank Print (P.204) Failed drum cartridge Replace drum cartridge Failed accumulator unit Replace accumulator unit FTR position Error Refer to CALL SERVICE 13 (P.196) Something wrong with movement of FTR cam Replace FTR cam Something wrong with changer solenoid Replace changer solenoid Damaged gear...
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KX-MC6020HX Symptom Cause Countermeasure 14 Image is Skewed on the Overcapacity of paper cassette tray Remain paper level appropriately Paper(P.216) Wrong adjustment of paper guide Adjust paper guide to proper size Failed paper feed unit Replace paper feed unit Something wrong with secondary transfer roller Check secondary transfer roller movement Failed main board...
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KX-MC6020HX Symptom Cause Countermeasure Paper Jams at the Fuser Jammed paper remaining Remove jammed paper Unit (P.225) Dirt or distorted on fuser belt Clean belt or replace fuser unit Dirt on pressure roller Clean roller or replace fuser unit Dirt or distorted on separator or paper guide. Clean parts or replace fuser unit Unhooked spring Install spring properly...
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KX-MC6020HX 12.4.6. Call Service Troubleshooting Guide Call Service related error is most frequent. Call Service 1 ----- Polygon doesn’t rotate..Refer to LSU (Laser Scanning Unit) Section (P.73). • First, listen to the sound. If rotation sound isn't heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound is heard, check XREADY signal.
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KX-MC6020HX Call service 13 ----- FTR (The First Transfer Roller) position error..Refer to FTR Home Sensor (P.80). • Call service 13 appears when FTR does not return to the Home position. • First, replace the AU, and check the operation. •...
KX-MC6020HX 12.4.6.1. CALL SERVICE 1 "CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate. The rotation of the polygon motor is detected by IC300-F23pin (NREADY).
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KX-MC6020HX 12.4.6.2. CALL SERVICE 2 "CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected. The synchronous signal out of the LSU is detected by IC 300-G23pin. (NHSYNC) Note: As for the "Pulse" waveform of the above flow chart, see the timing chart.
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KX-MC6020HX 12.4.6.3. CALL SERVICE 3 Call SERVICE 3 appears when one of following phenomena occurs. • In case that the fuser temperature does not reach the specified temperature within the specified time when the fuser is turned on: • In case that the fuser temperature becomes over the specified temperature when the fuser is turned on: * When Call Service 3 is occurred, the cause can be distinguished by service mode 655.
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KX-MC6020HX 12.4.6.4. CALL SERVICE 4 Call SERVICE 4 appears when the fuser fan does not rotate or the rotation can not be detected even though the fun is rotating. Fuser FAN rotation is detected by pin A12 of IC600. Rotation detection takes a sampling every 100ms. Call Service appears when an error is found 10 times in a row. Make a copy 3 times after repair.
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KX-MC6020HX 12.4.6.5. CALL SERVICE 5 “CALL SERVICE 5” means that main motor’s rotation detection signal (LD) does not become Low.
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KX-MC6020HX 12.4.6.6. CALL SERVICE 6 “CALL SERVICE 6” indicates that abnormal charge voltage is output from the high voltage unit.
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KX-MC6020HX 12.4.6.7. CALL SERVICE 11 Call SERVICE 11 appears when the PSU FAN motor does not rotate or the rotation can not be detected even though the fun motor is rotating. PSU FAN rotation is detected by pin C11 of IC600. Make a copy 3 times after repair.
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KX-MC6020HX 12.4.6.8. CALL SERVICE 12 “CALL SERVICE 12” means that color motor’s rotation detection signal (LD) does not become Low.
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KX-MC6020HX 12.4.6.9. CALL SERVICE 13 Call SERVICE 13 appears when the accumulator unit (AU) did not return to the home position within a specified time. CROSS REFERENCE: Note for Assembling (P.347).
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KX-MC6020HX 12.4.6.10. CALL SERVICE 14 Call SERVICE 14 appears when the coil of solenoid or the electromagnetic clutch gets layer short. Target solenoids are as follows: Registration and Paper pickup solenoid, regist clutch solenoid, path switching solenoid for ADU, Black Drum driving solenoid, and accumulator junction/disjunction cam solenoid.
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KX-MC6020HX 12.4.6.11. CALL SERVICE 15 Call SERVICE 15 appears when the standard pickup roller does not return to the home position within a specified time.
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KX-MC6020HX 12.4.6.12. CALL SERVICE 16 Call SERVICE 16 appears when something is wrong with the virgin sensor in the Color drum cartridge. Specifically Call SERVICE 16 appears when the resistance fuse, which is used as a virgin sensor, is not blown out within a specified time.
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KX-MC6020HX 12.4.6.13. CALL SERVICE 17 Call SERVICE 17 appears when something is wrong with the virgin sensor in Monochrome drum cartridge. Specifically Call SERVICE 17 appears when the resistance fuse, which is used as a virgin sensor, is not blown out within a specified time.
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KX-MC6020HX 12.4.6.14. CALL SERVICE 18 Call SERVICE 18 indicates the watch dog time out error of the DC motor. This call service appears when periodic resistance mon- itoring of the firmware for resistances on IC600 is not conducted during the main motor or color motor driving.
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KX-MC6020HX 12.4.6.15. CALL SERVICE 19 Call service 19 appears when one of following phenomena occurs. • In case that the pulse is not input from the encoder for Monochrome drum rotation detector when controlling the rotation of the Monochrome drum. •...
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KX-MC6020HX 12.4.6.16. CALL SERVICE 20 Call SERVICE 20 appears when the LED of toner detection sensor is not lighted. Each color (Y, M, C, and Bk) has its own LED. Call SERVICE 20 appears when one of them is not lighted.
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KX-MC6020HX 12.4.7.10. Partial Primary Color Dots 12.4.7.11. Dark Irregular Streaks in Print...
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KX-MC6020HX 12.4.7.12. Primary Color Irregular Streaks 12.4.7.13. Ghosting...
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KX-MC6020HX 12.4.7.14. Unfused or Partially Fused Printing...
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KX-MC6020HX 12.4.7.15. Image is Skewed on the Paper...
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KX-MC6020HX 12.4.7.16. Stains on Back of Print...
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KX-MC6020HX 12.4.7.17. No Printing on Edge of Print...
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KX-MC6020HX 12.4.7.18. Image is not Centered on the Print When it Should Be...
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KX-MC6020HX 12.4.8. Jam 12.4.8.1. Print Media Problem...
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KX-MC6020HX 12.4.8.2. Print Media Skew...
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KX-MC6020HX 12.4.8.3. Paper Jam at the Input Tray...
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KX-MC6020HX 12.4.8.4. Paper Jams at the Registration Roller...
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KX-MC6020HX 12.4.8.5. Paper Jams at the 2nd Transfer Roller...
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KX-MC6020HX 12.4.8.6. Paper Jams at the Fuser Unit...
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KX-MC6020HX 12.4.8.7. Paper Jam at the Exit Roller...
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KX-MC6020HX 12.4.8.8. Wrong Paper Length Jams...
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KX-MC6020HX 12.4.8.9. Paper Jams at the Optional Input Tray...
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KX-MC6020HX 12.4.8.10. Paper Jam at Optional Automatic Duplex Unit (ADU)
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KX-MC6020HX 12.4.9. Communication Section Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in Defective Facsimile Section (P.231). Symptom Content Possible cause The paper dose not feed properly when faxing. Troubleshooting Problem with the feeding mecha- nism.
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KX-MC6020HX 12.4.9.1. Defective Facsimile Section 12.4.9.1.1. Transmit Problem CROSS REFERENCE: Cleaning the white plates and glass (P.366) Operation Panel Section (P.251)
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KX-MC6020HX 12.4.9.1.2. Sometime There is a Transmit Problem Note: “596: Transmit level set” represents a service code. Refer to the Service Function Table (P.159). “507: V34 transmission start speed” represents a service code. Refer to the Service Function Table (P.159).
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KX-MC6020HX 12.4.9.1.3. Receive Problem Confirm the following before starting troubleshooting. • Is the recording paper installed properly? Refer to the next page. Note: “596: Transmit level set” represents a service code. Refer to the Service Function Table (P.159). “508: V34 reception start speed” represents a service code. Refer to the Service Function Table (P.159). For the receiving problem, we have thought of causes other than in the software.
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KX-MC6020HX 12.4.9.1.4. The Unit Can Copy, but Cannot Transmit/Receive CROSS REFERENCE: Test Functions (P.154) Check Sheet (P.248)
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KX-MC6020HX 12.4.10. Special Service Journal Reports Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians.
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KX-MC6020HX HOW TO READ JOURNAL REPORTS: Example: 1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV MODE: TEL * TX SPEED: 9.6 kbps...
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KX-MC6020HX 12.4.10.2. Journal 3 Refer to JOURNAL 3 in Printout Example (P.237). Description (6) ENCODE Compression Code: MH/MR/MMR (7) MSLT MSLT means Minimum Scan Line Time. Used only at the factory. (8) EQM (RX) EQM means Eye Quality Monitor. Used only at the factory. (9) ERROR LINE (RX) When an error occurs while receiving a fax, this shows the number of error lines.
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KX-MC6020HX 12.4.10.4. How to Output the Journal Report 1. Press the MENU button 3 times. 2. Press “#”, then “2”. 3. Press the SET button. 4. The report prints out. CROSS REFERENCE: Features (P.30) Error code table: (1) CODE (2) RESULT (3) MODE SYMPTOM Counter-...
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KX-MC6020HX CROSS REFERENCE: Test Functions (P.154)
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KX-MC6020HX 12.4.11. Initializing Error After the power is turned on, the SOC (IC300) initializes and checks each IC. The ROM (IC450) and DDR-SDRAM (IC400, IC401) are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows. CROSS REFERENCE: NG Example (P.376) PSU (Low Voltage Power Supply Board) Section (P.116)
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KX-MC6020HX 12.4.12. Analog Section This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line.
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KX-MC6020HX 12.4.12.2. Defective ITS (Integrated Telephone System) Section 1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiv- ing), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving).
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KX-MC6020HX 4. No tone dialing CROSS REFERENCE: Check Sheet (P.248) 12.4.12.3. Defective TAM Interface Section 1. The FAX turns on, but does not arrive through TAM. CROSS REFERENCE: TAM Interface Circuit (P.53) 2. A FAX is received, but won't switch from TAM to FAX. CROSS REFERENCE: Analog Section (P.248) TAM Interface Circuit (P.53)
KX-MC6020HX 12.4.13. Operation Panel Section Refer to Test Functions (P.154). 1. No Key Operation 2. No LCD Indication CROSS REFERENCE: Test Functions (P.154)
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KX-MC6020HX 12.4.14. Sensor Section 1. Check the OPC Home Sensor ..“CALL SERVICE 19” 2. Check the FTR Home Sensor..CALL SERVICE 13” 3. Check the Registration and Paper Pick Home Sensor ..“CALL SERVICE 15 ”...
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KX-MC6020HX 4. Check the Registration and Paper (Paper Sensor) ..“OUT OF PAPER INPUT TRAY #1” 5. Check the Registration and Paper (Resistration Sensor) ..“CHECK PICKUP INPUT TRAY #1”...
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KX-MC6020HX 6. Check the Registration and Paper Cassette Sensor ..“CHECK INSTALL INPUT TRAY #1” 7. Check the Fuser Jam Sensor ..“PAPER JAMMED” 8. Check the CIS Home Sensor ..“SCANNER POSITION ERROR”...
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KX-MC6020HX 9. Check the ADF Document Sensor ..“REMOVE DOCUMENT” 10. Check the ADF Read Position Sensor ..“CHECK DOCUMENT”...
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KX-MC6020HX 12. Check the Toner Sensor ..“TONER CARTRIDGE NOT INSTALLED”, “xxx TONER LOW”, “xxx TONER EMPTY” (xxx : BLACK or CYAN or MAGENTA or YELLOW)
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KX-MC6020HX 12.4.17. CIS Control Section...
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KX-MC6020HX CROSS REFERENCE: Test Functions (P.154)
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KX-MC6020HX 12.4.18. High Voltage Value Check point 1. Measurement of VCH/YMC, VCH/K, VB/Y, VB/M, VB/C, VB/K, VSR/Y, VSR/M, VSR/C, VSR/K, FTR 1. Remove the right cover and the rear cover from main unit. (Fig. 1-1) 2. Remove the ECU cover from main unit. (Fig. 1-2) 3.
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KX-MC6020HX 2. Measurement of STR 1. Remove the rear cover from the MFP main unit. (Fig.2-1) 2. Contact the high voltage probe with STR connection part, and connect the grounding wire of high voltage probe to the plate of the main unit. (Fig.2-2) (Fig.2-3) (Fig.2-4) 3.
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KX-MC6020HX 12.4.20. USB Section Troubleshooting 1. Confirmation of the PC settings...
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KX-MC6020HX 2. Confirmation of the main unit...
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KX-MC6020HX USB (Universal Serial Bus) block Description This is a USB block for data communication with PC. Two signal lines (D+/D-) are differential signals which work in reverse phase. VBUS: JK451 1pin D+: JK451 3pin GND: JK451 4pin Circuit Diagram Sequence of normal operation When USB cable from PC is connected to JK451, VBUS voltage goes up to 5V, and IC300 recognize the connection with PC.
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KX-MC6020HX Waveform of normal operation...
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KX-MC6020HX 12.4.21. LAN Section LAN Block Diagram...
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KX-MC6020HX LAN Circuit signal waveform (Normal) Transmitter waveform [TD+ (JK450 pin1), TD- (JK450 pin2) differential voltage] : Differential probe is used. 1. When network equipment is not connected (LAN cable is not connected); 2. When 100Base-TX-enabled device is connected;...
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KX-MC6020HX 3. When 10Base-T-enabled device is connected.
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KX-MC6020HX IC451 (C1CB00001759: 3.3V Single Power Supply) Pin Description Pin No Signal Name Input/Output(*) Description MDIO Management Independent Interface ( MII ) Data I/O MII Clock Input RXD3/PHYAD1 Ipd /O MII Receive Data Output RXD2/PHYAD2 Ipd /O MII Receive Data Output RXD1/PHYAD3 Ipd /O MII Receive Data Output...
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KX-MC6020HX Pin No Signal Name Input/Output(*) Description Ground XTAL feedback Crystal Oscillator Input VDDPLL Analog PLL 2.5V power supply RST# Chip Reset ;Active low NOTE: I=input o=output I/O = bi-directional Ipu = input w/ internal pull-up Ipd = input w/ internal pull-down Ipd/O = input w/ internal pull-down during reset, output pin otherwise Ipu/O = input w/ internal pull-up during reset, output pin otherwise...
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KX-MC6020HX 12.4.22. Main Board Section 3.3V/2.5V Troubleshooting Guide...
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KX-MC6020HX 12.4.23. PSU (Low Voltage Power Supply Board) Section 12.4.23.1. Key Components for Troubleshooting Check the following parts first: F001, F002, F101-F105, D001, C016, Q001 and IC001. This comes from our experience with experimental test. For example: power supply and lightning surge voltage test, with standing voltage test, intentional short circuit test, etc. Caution: If you find a melted fuse in the unit, do not turn on the power until you located and repair the faulty parts (except for the fuse);...
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KX-MC6020HX 12.4.23.3. Broken Parts Repair Details (D001) If D001 is short-circuit, F001 will melt (open). In this case, replace all of the parts (D001, F001). (Q001) The worst case of Q001 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q001. This is due to a very high voltage through the Gate circuit, which is composed of IC001.
KX-MC6020HX 12.5. Recording Paper Jam Caution: • Do not pull out the jammed paper forcibly before opening the left cover. • Do not open the paper input tray as the jammed paper may be pulled and the jam may get worse.
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KX-MC6020HX 12.5.1. When the recording paper has jammed inside of the unit • For clarity, the handset unit is not shown in the illustrations. However, all procedures can be performed with the handset unit installed. The display will show the following. Push the left cover open lever (1) upward, then pull open the left cover (2).
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KX-MC6020HX 2. Close the left cover. Case 2: When the recording paper has jammed near the fuser unit: 1. Lift both green levers (6) until they stop. 2. Remove the jammed paper (7) carefully by pulling it toward you.
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KX-MC6020HX 3. Push back the green levers (8) to the original position. (4) Close the left cover. Case 3: When the recording paper has jammed inside of the optional automatic duplex unit: 1. Close the left cover. 2. Open the automatic duplex unit cover (9).
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KX-MC6020HX 3. When the document has jammed near the roller: Hold the automatic duplex unit cover and remove the jammed paper (10) carefully by pulling it upward. When the document has jammed near the recording paper exit of the automatic duplex unit: Hold the automatic duplex unit cover and remove the jammed paper (11) carefully by pulling it toward you.
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KX-MC6020HX 12.5.2. When the recording paper has jammed near the optional input tray • For clarity, the handset unit is not shown in the illustrations. However, all procedures can be performed with the handset unit installed. The display will show the following. Open the cover (1) at the left side of the optional input tray.
KX-MC6020HX 12.5.3. When the recording paper is not fed into the unit properly The display will show the following. Pull the paper input tray until it clicks into place, then pull it com- pletely out, lifting the front part of the tray. Remove the recording paper and straighten.
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KX-MC6020HX Open the ADF cover (1) while holding the document cover (2). Remove the jammed document (3) carefully. When the document has jammed near the document entrance: When the document has jammed near the document exit:...
KX-MC6020HX 14 Disassembly and Assembly Instructions Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 14.1. First of All Before performing the following steps, unplug the AC power cord, then remove the 4 toner cartridges (Cyan, Magenta, Yellow, and Black), and 2 drum cartridges (Black and Color), waste toner cartridge, and standard input tray from the color laser multi-function printer.
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KX-MC6020HX (3) Lift up the levers (3) and open the drum cartridge cover (4). (4) Pull out each toner cartridge (5) from appropriate color slot. • From left to right, yellow, magenta, cyan, black. Install each toner cartridge into the protective tray. •...
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KX-MC6020HX (6) Install the protective tray (8) , upper seal cover (9), and protective caps (10). • Wrap the color drum cartridge with the protection bag. (7) Pull out the monochrome drum cartridge (11) by holding the front part using your right hand and left part using your left hand. (8) Install the protective tray (12), upper seal cover (13), and protective cap (14).
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KX-MC6020HX (9) Lift the drum cartridge cover (15) and push down on the levers (16) to close. (10) Pull out the waste toner cartridge (17) while pushing its tab (18) from left to right.
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KX-MC6020HX 14.3.15. Remove WTF Sensor Board and Registration and Paper Unit 14.3.16. Open Drum Cartridge Cover...
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KX-MC6020HX 14.3.17. Remove Accumulator unit Refer to Accumulator Unit Section (P.350) for assembling. 14.3.18. Remove DC Motor...
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KX-MC6020HX 14.3.19. Remove FTR Home Sensor Board Section 14.3.20. Remove Top Cover...
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KX-MC6020HX 14.3.21. Remove LSU Unit 14.3.22. Remove Right Cover...
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KX-MC6020HX 14.3.23. Remove Main Board 14.3.24. Remove High Voltage Power Supply Board...
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KX-MC6020HX 14.3.25. Remove Color Registration Sensor Board Ass'y Refer to Color Registration Sensor Section (P.351) for assembling. 14.3.26. Remove Fan Section...
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KX-MC6020HX 14.3.27. Remove Low Voltage Power Supply Board...
KX-MC6020HX 14.4. Disassembly for Main Drive Unit Refer to Main Drive Section (P.347) for assembling. 14.4.1. Main Drive Unit Disassembly <Handling of Main Drive Unit> <Installing of Color Motor, OPC Gear and/or PC Idle Gear> • When reinstalling the Color Motor, OPC Gear and/or PC Idle Gear, make sure that each alignment mark (A) is aligned with the mark (B).
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KX-MC6020HX (Procedure 14.4.1.1. Main Drive Motors [No.D1] No. D1 (1) Remove the 3 screws and BK Motor (Color Motor) from the Drive Unit. (Procedure 14.4.1.2. Fuser Idle Gear [No.D2] No. D2 (1) Remove the E-ring and Fuser Idle Gear from the Drive Unit.
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KX-MC6020HX 14.4.1.3. Drive Unit Bracket (S), PC Idle Gears, Accumulator Idle Gears and Joint Gear [No.D3] (Procedure No. D3 (1) Remove the 2 screws (A) and 7 screws (B). (2) Remove the Drive Unit Bracket (S) from the Drive Unit. (3) Remove the PC Idle Gears, Accumulator Idle Gears, Gear (L), Joint Gear, Bushing and Spacer from the Drive Unit.
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KX-MC6020HX <OPC Gear Alignment> When reinstalling the PC Idle Gears, make sure that each alignment mark (A) on the OPC Gear is aligned with the mark (B) as shown below (Figure-1). If not, align the mark (A) with the mark (B) by performing the following. 1.
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KX-MC6020HX 14.4.1.4. CMY Home Lever, PC Home Lever, OPC Cam Home Position Sensor Board, (Procedure OPC Gear and Dev.Gear [No.D4] No. D3 -> No. D4) (1) Remove the Drive Unit Bracket (S). (refer to No.D-3.] (2) Remove the CMY Home Lever, PC Home Spring and PC Home Lever from the Drive Unit. (3) Remove the screw and OPC Cam Home Position Sensor Board from the Drive Unit.
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KX-MC6020HX 14.4.1.5. Waste Toner Box Coupling and Coupling Idle Gear [No.D5] (Procedure No. D-3 -> No. D5) (1) Remove the Drive Unit Bracket (S). (refer to No.D-3.] (2) Pull out the Waste Toner Box Coupling from the Coupling Shaft in the direction of the arrow. (3) Remove the Coupling Idle Gear, Washer and Coupling Spring.
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KX-MC6020HX 14.4.1.7. Drive Unit Bracket (M) and 6 Gears [No.D7] (Procedure No. D3 -> No. D7) (1) Remove the Drive Unit Bracket (S). (refer to No.D-3.] (2) Remove the 2 screws (A) and 2 screws (B) from the Drive Unit Bracket (M). (3) Remove the Drive Unit Bracket (M) from the Drive Unit.
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KX-MC6020HX 14.4.1.8. Drive Unit Bracket (L) [No.D8] (Procedure No. D3 -> No. D7 -> D8) (1) Remove the Drive Unit Bracket (S) and Drive Unit Bracket (M).[refer to No.D-3 and D-7.] (2) Remove the following parts [PC Idle Gear, Joint Gear, Gear (L), Accumulator Idle Gear (R), Accumulator Idle Gear (L), etc.]. (3) Remove the 4 screws.
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KX-MC6020HX 14.4.1.9. Accumulator Joint Pulley Gear, Feed Pulley Gear and Tension Roller [No.D9] (Procedure No. D3 -> No. D7 -> D8 -> D9) (1) Remove the YMC Change Gears from the Drive Unit. (2) If necessary, remove the Black Toner Mixing Idle Gears from the Drive Unit. (3) Remove the Tension Roller Spring and screw.
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KX-MC6020HX 14.4.1.10. BK Changer Clutch Assembly [No.D10] (Procedure No. D3 -> No. D7 -> D8 -> D10) (1) If necessary, remove the Black Toner Mixing Idle Gears from the Drive Unit. (2) Remove the screw and BK Changer Clutch Assembly from the Drive Unit. (3) If necessary, remove the BK Changer Gear from the Drive Unit.
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KX-MC6020HX 14.4.1.11. Accumulator Drive Clutch and Accumulator Drive Gear Solenoid [No.D11] (Procedure No. D3 -> No. D7 -> D8 -> D11) (1) Remove the E-ring. (2) Remove the Accumulator Drive Lever, Lever Spring, Accumulator Drive Clutch and Accumulator Drive Idle Gear. (3) If necessary, remove the Black Toner Mixing Idle Gears from the Drive Unit.
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KX-MC6020HX 14.4.1.12. Toner Cartridge Joint Gear [No.D12] (Procedure No. D3 -> No. D7 -> D8 -> D12) (1) Pull out the 4 Toner Cartridge Joints (yellow, magenta, cyan and black).in the direction of the arrow. (2) If necessary, remove the YMC Change Gears and YMC Toner Idle Gears from the Drive Unit.
KX-MC6020HX 14.5. How to Remove STR Push the left cover open lever (1) upward, then pull open the left cover (2). Insert the small flat-blade screwdriver under the STR cover as shown below (Fig-1). Rotate the small flat-bale screwdriver in the direction of the arrow (4) while pushing the part (A) of the STR cover in the direction of the arrow (3) by the finger.
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KX-MC6020HX 4. The STR cover will be separated from the left cover. Remove the STR from the left cover.
KX-MC6020HX 14.6. Note for Assembling 14.6.1. Main Drive Section When assembling the main drive unit, be careful with the position of gears as follows. Refer to Main Drive Unit Disassembly (P.333) for disassembling.
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KX-MC6020HX 14.6.2. Accumulator Unit Section Refer to Remove Accumulator unit (P.327) for disassembling.
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KX-MC6020HX 14.6.3. Color Registration Sensor Section When replacing Color Registration Sensor Board (PCB14), enter 979 on the service mode and press [Black Copy] bottom. (Refer to Service Function Table(P.159) Refer to Remove Color Registration Sensor Board Ass'y (P.331) for disassembling.
KX-MC6020HX 15 Measurements and Adjustments 15.1. Color Registration Skew Adjustment This adjustment is required when replacing, disassembling, reinstalling the following parts. • Drum Cartridge Holder Assembly • LSU • Main Drive Unit Step Operation Open the front cover, then remove the front cover. (Refer to Open Drum Cartridge Cover (P.326).) Remove the Drum Cartridge Holder Assembly.
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KX-MC6020HX Step Operation 11 Check the message on the LCD. If the following is displayed, the Color Registration Skew Adjustment is not required. Go to the step 16. If the following is displayed, the Color Registration Skew Adjustment is required. Go to the step 12. 12 Open the front cover, then remove the Drum Cartridge Holder Unit with the lock levers.
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KX-MC6020HX Step Operation 14 Fix the Drum Cartridge Holder Unit by the lock levers as shown below. Do not install the Drum Cartridge Cover. Close Front Cover. 15 Repeat the steps 10-14 until the Color Registration Skew is proper. 16 Turn off the power. Open the front cover, then remove the Drum Cartridge Holder Unit with the lock levers. 17 Install the Drum Cartridge Holder Unit with the lock levers on the Drum Cartridge Cover.
KX-MC6020HX 16 Maintenance 16.1. Maintenance Items and Component Locations 16.1.1. Outline MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS. 1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing.
KX-MC6020HX 16.1.2.1. User Maintenance The following table lists the user replaceable components and the symptoms that may result when they need to be replaced. Printer Component Front Panel Message Average Life * Symptom Toner Cartridge “Low <Color> Toner “ 4,000 pages Uneven, streaky or mottled color.
KX-MC6020HX 16.2. Maintenance 16.2.1. Cleaning the white plates and glass Clean the white plates and glass when a black line, a white line or a dirty pattern appears on: — your recording paper, — the original document, — the scanned data, or —...
KX-MC6020HX 16.2.2. Cleaning the Document Feeder Rollers Clean the rollers when the document frequently misfeeds. Caution • Do not use paper products, such as paper towels or tissues for cleaning. Turn the power switch OFF. Open the ADF cover (1) while holding the document cover (2). Clean the document feeder rollers (3) with a cloth moistened with water, and let all parts dry thoroughly.
KX-MC6020HX 16.2.3. Cleaning the paper chute • For clarity, the handset unit is not shown in the illustrations. However, all procedures can be performed with the handset unit installed. Clean the paper chute inside the unit when a line or a dirty pattern appears at the top or bottom of your recording paper. Turn the power switch OFF.
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KX-MC6020HX Close the left cover. Turn the power switch ON.
KX-MC6020HX 16.4. How to Replace the Flat Package IC Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins. 16.4.1.
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KX-MC6020HX 16.4.3. Flat Package IC Installation Procedure 1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins. *Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC. 3.
KX-MC6020HX 16.5. Main Board Section When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source.
KX-MC6020HX 17 Schematic Diagram 17.1. For Schematic Diagram Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology.
KX-MC6020HX 18.6. Low Voltage Power Supply Board 18.6.1. Low Voltage Power Supply Board: Component View D001 F002 F101 F102 F103 F104 F105 KX-MC6020HX LOW VOLTAGE POWER SUPPLY BOARD COMPONENT VIEW...
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KX-MC6020HX 18.6.2. Low Voltage Power Supply Board: Bottom View IC001 KX-MC6020HX LOW VOLTAGE POWER SUPPLY BOARD BOTTOM VIEW...
KX-MC6020HX 19.2. Replacement Parts List Safety Ref. Part No. Part Name & Description Remarks RTL (Retention Time Limited) PFBX1305Z1 PUSH BUTTON,REDIAL ABS-HB Notes: PFBC1216Z1 PUSH BUTTON,STOP ABS-HB PFBX1304Z1 PUSH BUTTON,START ABS-HB 1. The “RTL” marking indicates that its Retention Time is PFBX1308Z1 PUSH BUTTON,MEMO ABS-HB...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks PFDE1308Y LEVER POM-HB K1LY16AA0022 CONNECTOR PFDE1306Z LEVER POM-HB PFJS16L32Z JACK PFUS1629Z TORSION SPRING PFUA1104Z CHASSIS ABS+GF2 0-V0 PFUS1824Y TORSION SPRING PNDR1014Z ROLLER PFUG1054Z FRAME...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks PJHRC0233Z LEVER POM-HB PFJS10L18Z CONNECTOR,10PIN PFDR1118Z ROLLER POM-HB PFUA1103Z CHASSIS ABS-HB PFHG1297Z RUBBER PARTS PF0H1009Z MIRROR PNHG1045Z RUBBER PARTS PFJS08L24Z CONNECTOR,8PIN PFHE1352Z SPACER PQHR945Z...
KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks PJDGB0098Z GEAR POM-HB PFUA1100Z CHASSIS PET- (GF+MD) PFNPD052110C WASHER PP-HB 40FR(17 PFDG1608Z GEAR POM-HB )-5V PFDG1610Z GEAR POM-HB XWG3D10FJM3 WASHER PNZG3MC6020M GEAR PFUV1124Z COVER PET-...
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KX-MC6020HX 19.2.1.17. Front Cabinet Section 2 19.2.1.19. Cabinet Cover Section Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks PJHRB0206Z PLASTIC PARTS PP-HB PFKK1056Y1 DOOR-LID PS-HB PFHR1876Z CLAMPER Nylon- PFQT3028Z INDICATION PLATE-LABEL 66-V0 PFKV1177Z1 COVER...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks PFHR1831Y LEVER POM-HB PFJS02L53Z LEAD WIRE PFDF1218Y SHAFT WSB2R5-15-F2 INSULATOR PFUS1899Z LEAF SPRING K0KACF000064 MICRO SWITCH PNUS1056Z TORSION SPRING PFUS1878Z TORSION SPRING PFUS1901Z COIL SPRING PNQT1081Z...
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KX-MC6020HX 19.2.1.28. Actual Size of Screws and Wash- Safety Ref. Part No. Part Name & Description Remarks 1006 PFJS04L55Z CORD 1007 PFDE1329Z LEVER 1008 PFDE1328Z LEVER Safety Ref. Part No. Part Name & Description Remarks 1009 PFUS1920Z TORSION SPRING 1010 PFDN1095Y ROLLER XTW3+S12SFJ...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks IC302 C0JBAR000386 IC Q503 2SB1197KQ TRANSISTOR(SI) IC400 C3ABSY000034 IC Q700 PQVTDTC114YU TRANSISTOR(SI) IC401 C3ABSY000034 IC Q701 PQVTDTC114YU TRANSISTOR(SI) IC450 PNWI6020HX IC (ROM) Q702 2SB1197KQ TRANSISTOR(SI)
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks F2G0J2210013 220 C244 ECUE1E103KBQ 0.01 ECUE1C104ZFQ 0.1 C245 ECUE1A104KBQ 0.1 ECUV1H104ZFV 0.1 C246 F2G1C2200013 22 ECUV1H104ZFV 0.1 C247 ECUE1C223KBQ 0.022 ECUV1C105ZFV 1 C300 ECUE1C104ZFQ 0.1 ECJ2FF1A106Z 10...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C407 ECUE1C104ZFQ 0.1 C492 ECUV1C105ZFV 1 C408 ECUE1C104ZFQ 0.1 C493 ECUE1C104ZFQ 0.1 C409 ECUE1C104ZFQ 0.1 C494 F2G0J1010051 100 C410 ECUE1C104ZFQ 0.1 C500 ECUV1H473KBV 0.047 C411...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C622 ECUE1C104ZFQ 0.1 C787 ECUE1H102KBQ 0.001 C623 ECUE1C104ZFQ 0.1 C788 ECUE1H102KBQ 0.001 C624 ECUE1C104ZFQ 0.1 C789 ECUE1H102KBQ 0.001 C625 ECUE1C104ZFQ 0.1 C790 ECUE1H102KBQ 0.001 C626...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C968 ECUE1C104ZFQ 0.1 C1137 ECUE1C104ZFQ 0.1 C969 ECUE1C104ZFQ 0.1 C1138 ECUE1C104ZFQ 0.1 C970 ECUE1C104ZFQ 0.1 C1139 ECUE1C104ZFQ 0.1 C971 ECUE1C104ZFQ 0.1 C1140 ECUE1C104ZFQ 0.1 C972...
Page 475
KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C1210 ECUE1C104ZFQ 0.1 T451 G1BYYYC00022 COIL C1211 ECUE1C104ZFQ 0.1 (IC FILTERS) C1212 ECUE1C104ZFQ 0.1 DL500 J0HAAB000021 IC FILTER C1213 ECUV1H104ZFV 0.1 L108 J0JBC0000040 IC FILTER C1214...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks ERJ3EKF2001 R231 ERJ2GEJ513X ERJ3EKF1502 R232 ERJ2GEJ681 ERJ3EKF2001 R233 ERJ2GEJ182 1.8k ERJ3GEY0R00 R234 ERJ2GEJ182 1.8k ERJ3GEY0R00 R235 ERJ2GEJ103 ERJ3GEY0R00 R236 ERJ2GEJ102 ERJ3GEY0R00 R237 ERJ2GEJ123 ERJ2GEJ103...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks R382 ERJ2RKF6981 6.98k R507 ERJ3GEYJ1R2 R383 ERJ2GEJ473 R508 ERJ2GEJ102 R384 ERJ2GEJ472X 4.7k R509 ERJ2GEJ101 R385 ERJ2GEJ103 R510 ERJ2GEJ101 R386 ERJ2GEJ1R0 R511 ERJ2GEJ181 R387 ERJ2GEJ1R0...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks R646 ERJ2GEJ473 R738 ERJ2GEJ223 R647 ERJ2GEJ473 R739 ERJ2GEJ103 R648 ERJ2GEJ473 R740 ERJ2GEJ184 180k R649 ERJ2GEJ473 R741 ERJ2GEJ184 180k R650 ERJ2GEJ473 R742 ERJ2GEJ184 180k R651...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks R813 ERJ2GEJ511 R890 ERJ3GEYJ822 8.2k R814 ERJ2GEJ103 R891 ERJ3GEYJ822 8.2k R815 ERJ2GEJ103 R892 ERJ2GEJ562X 5.6k R817 ERJ2GEJ301X R893 ERJ2GEJ562X 5.6k R818 ERJ2GEJ511 R894 ERJ2GEJ103...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks R970 ERJ2GEJ100 L386 ERJ2GE0R00 R971 ERJ2GEJ100 L387 ERJ2GE0R00 R972 ERJ2GEJ100 L388 ERJ2GE0R00 R973 ERJ2GEJ100 L389 ERJ2GE0R00 R974 ERJ2GEJ470 L390 ERJ2GE0R00 R975 ERJ2GEJ470 L391 ERJ2GE0R00...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks RA405 EXB28V680JX RESISTOR ARRAY CN320 K1KA10B00215 CONNECTOR,10PIN RA406 EXB28V680JX RESISTOR ARRAY (PHOTO ELECTRIC TRANS- DUCERS) RA407 EXB28V680JX RESISTOR ARRAY Q301 B3HA00000042 PHOTO ELECTRIC TRANS- RA408...
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KX-MC6020HX 19.2.3.10. Pick-up Home Position Sensor Safety Ref. Part No. Part Name & Description Remarks Board Parts (CONNECTOR) CN319 K1KA03B00201 CONNECTOR,3PIN (PHOTO ELECTRIC TRANS- DUCER) Safety Ref. Part No. Part Name & Description Remarks PS307 B3NAA0000106 PHOTO SENSOR PCB11 PFLP1968MZ-K Pick-up Home Position 19.2.3.6.
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks CN323 K1KA03A00495 CONNECTOR,3PIN R416 ERJ3GEYJ330 CN324 K1KA03A00495 CONNECTOR,3PIN R417 ERJ3GEYJ330 R418 ERJ3GEYJ330 19.2.3.14. Handset Relay Board Parts R419 ERJ3GEYJ330 R420 ERJ3GEYJ330 R423 ERJ8RQF1R0 Safety...
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KX-MC6020HX 19.2.6. High Voltage Power Supply Board Safety Ref. Part No. Part Name & Description Remarks Parts LCD201 L5DAAFB00001 LIQUID CRYSTAL DISPLAY (RESISTORS) R201 ERJ3GEYJ241 Safety Ref. Part No. Part Name & Description Remarks R202 ERJ3GEYJ241 R203 ERJ3GEYJ391 PCB20 EUKMBNA27HA High Voltage Power Sup- R204 ERJ3GEYJ241...
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KX-MC6020HX Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C512 ECUV1H101JCV 100p R609 ERJ3GEYJ330 C513 ECUV1H104ZFV 0.1 R610 ERJ3GEYJ330 C514 ECUV1H104ZFV 0.1 R611 ERJ3GEYJ330 C516 ECUV1H103KBV 0.01 R612 ERJ3GEYJ330 C517 ECUV1H103KBV 0.01 R613 ERJ3GEYJ330...