Summary of Contents for Frymaster FOOTPRINT RE80 Series
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 SEPT 2010 *8196666* www.frymaster.com E-mail: service@frymaster.com...
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FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
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Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer. ELECTRICAL POWER SPECIFICATIONS...
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CAUTIONARY STATEMENTS ... i ELECTRICAL POWER SPECIFICATIONS ... ii CHAPTER 1: Service Procedures General ... 1-1 Replacing a Controller ... 1-1 Replacing Component Box Components ... 1-1 Replacing a High-Limit Thermostat ... 1-3 Replacing a Temperature Probe ...
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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS (cont.) Heating Elements ... 2-20 2.6.1 Element Assemblies and Hardware ... 2-20 2.6.2 Element Tube Assembly ... 2-22 Frypots and Associated Components ... 2-33 Controllers ... 2-24 Electronics and Electrical Components ... 2-25 2.9.1 Component Boxes ...
CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.
(SDU) or other appropriate metal container. DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer.
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and 2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 7 and 8.
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead goes into position 3 and the white lead into position 4 of the connector. For the left half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the white lead into position 10.
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3. Remove screws holding element wiring cover in place and remove cover. 4. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
2. Disconnect the fryer from the electrical power supply. 3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the filter pan are accessed by sliding under the fryer. They are located to the left and right above the Index Marker marks...
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame. 6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel.
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14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the switch(es). 15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the high-limit thermostat leads. 16. Disconnect the oil return flexline(s) at the frypot end(s).
If the pump motor does not start, press the red reset switch (button) located on the rear of the motor at the front of the fryer. If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear. 3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection (see photo below).
The filter transformer and relay are behind the controller on a single fryer or just right of the filter in a bank of two or more. The filter transformer and relay are located as shown in the illustration below. .
1.10 Basket Lift Service Procedures High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible- drive gear motors, and four microswitches.
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BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their ® bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod.
1.11 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. PN 106-6664 NOTE – When testing the test points on J1 and J2 test use the illustration above dis- regarding any silk-screened numbers on the board depicting the location of Pin 1.
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # 809-0985 Thumbscrew, ¼ -20 X 1⅜-inch 810-2794 Basket Hanger 230-4318 Basket Hanger, KFC 809-0941 Spacer, Basket Hanger 803-0197 Cleanout Rod, 27-inch 803-0278 Brush, Teflon, L-shaped Joiner Strip 230-4766 Standard...
2.2.2 Cabinets, Bases, Braces, and Associated Parts (FINAL) Three-vat unit shown here. ITEM PART # Base Assembly 106-8224 x1, Filter Cabinet 106-6534 x2, Filter Cabinet 106-5622 x3, Filter Cabinet 106-4424 x4, Filter Cabinet 106-5622 x5, Filter Cabinet 106-5622 x6, Filter Cabinet 106-6643 x1, Non-filter Cabinet 106-6436...
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2.2.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # Cabinet Sides 231-4896 Side, Stainless Steel, Left 232-4896 Side, Stainless Steel, Right 221-5073 Side, Painted, Left 222-5073 Side, Painted, Right 221-5170 Side, Inner, Left (x5 and x6 units) 222-5170 Side, Inner, Right (x5 and x6 units) 220-5983 Divider (multi-vat units)
2.6 Heating Element Assemblies and Associated Parts 2.6.1 Element Assemblies and Hardware NOTE: These elements apply only to the RE series fryers. For the previous model elements see manual PN 819-5990. 2-20...
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2.6.1 Heating Element Assemblies and Associated Parts (cont.) ITEM PART # Element Assemblies 106-9757 208V, 17kW 106-9974 208V, 21kW 106-9961 240V, 17kW 106-9963 240V, 21kW 106-9962 480V, 17kW 106-9964 480V, 21kW Elements 807-3652 Element, 208V/8.5kW (for 17kW) 807-4656 Element, 208V/10.25kW (for 21kW) 807-4711 Element, 240V/8.5kW (for 17kW) 807-4713...
2.6.2 Element Tube Assemblies ITEM PART # 106-7653SP Tube Assembly RE Element, Full-Vat 106-5329 Bracket Assembly, LH Element Tube Support 106-5330 Bracket Assembly, RH Element Tube Support 220-0122 Plate, Element Tube Support Inner 220-0123 Plate, Element Tube Support Outer 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW) 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
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2.7 Frypot Assemblies and Associated Parts ITEM PART # Frypot Assembly 823-6935SP Frypot, Non-filter 823-6721SP Frypot, Filter 823-6936SP Frypot, Church’s/Popeye’s 806-8035 Thermostat Assembly, High-Limit (CE, 806-8132) 816-0785 Side Insulation 816-0786 Center Insulation 221-7274 Heat Shield, Left 222-7274 Heat Shield, Right Topcap Heat Shield 220-5464 220-5460...
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NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configuration illustrated shows most possible components, but a particular configuration may not have all the components shown.
2.9.5 Cordsets ITEM PART # 807-4658 Domestic OPT11295 Generic Export OPT37413 Church’s Cord Connect Box * Not illustrated. 2.10 Wiring 2.10.1 Contactor Box Wiring Assemblies (Left Element) ITEM PART # 106-9735 6-pin 106-9736 9-pin COMPONENT BLUE BLUE BLUE BLACK BLACK BLACK BLUE BLUE...
2.12 Fasteners ITEM PART # 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap 809-0514 Capscrew, 5/16-inch-18 NC Hex 809-0448 Clip, Tinnerman 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) 809-0247 Nut, 8-32 Keps Hex 826-1376...
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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 819-6666 SERVICE HOTLINE SEPT 2010 PRINTED IN THE UNITED STATES 1-800-551-8633...