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Product features may vary from the picture above.
CATERPILLAR
®
Dump Truck
Owner's Manual
with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 78656
Tools needed for assembly: Phillips Screwdriver, Slotted Screwdriver, Hammer, Pliers and Safety Scissors.
Use only with a Power Wheels
®
Type H 6 Volt Battery, Power Wheels
®
Thermal Fuse
and Power Wheels
®
Type H Super 6™ Volt Charger (all included).
CAUTION
ELECTRIC TOY: Not recommended for children under 2 years of age.
As with all electric products, precautions should be observed during
handling and use to prevent electric shock.
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Table of Contents
Related Manuals for Fisher-Price CATERPILLAR 78656
Summary of Contents for Fisher-Price CATERPILLAR 78656
- Page 1 Product features may vary from the picture above. CATERPILLAR ® Dump Truck Owner’s Manual with Assembly Instructions Please read this manual and save it with your original sales receipt. For Model 78656 Tools needed for assembly: Phillips Screwdriver, Slotted Screwdriver, Hammer, Pliers and Safety Scissors. Use only with a Power Wheels ®...
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Page 2: Table Of Contents
Important Information ..............2 Warnings . -
Page 3: Warnings
• Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. -
Page 4: Parts
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. - Page 5 Parts Steering Column Battery Retainer Small Spring - 2 Thermal Fuse Wire Retainer Axle Bushing - 2 Large Spring Hinge Pin Steering Wheel Cap Hubcap - 2 Shifter Hinge Pin Endcap - 2 Taillight Guard Set Headlight Guard Set Dump Bed Handle (2 pieces)
- Page 6 Parts #10 x 1" Screw #10 x 1 ” Shoulder Bolt " Screw #8 x 1" Screw – 2 #6 x 1 " Screw – 2 #8 x " Screw – 4 #8 x " Screw #10 - 32 Acorn Nut "...
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Page 7: Parts Diagram
Vehicle Body Steering Column Steering Wheel Steering Wheel Cap Wire Retainer Small (.354) Cap Nut Hubcap - 2 Grille Seat 6 Volt Battery Battery Retainer ™ Super 6 Volt Charger Shifter Dash Knob - 2 Parts Diagram Key Assembly Microphone Front Wheel - 2 Axle Bushing - 2 Headlight Guard - 2... -
Page 8: Battery Charging
• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury. • Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. -
Page 9: Battery Charging
• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time. • We recommend that you start charging your battery before beginning assembly of your new vehicle. • The battery must be upright while charging. •... -
Page 10: Assembly
Knobs Dashboard • Snap the shift lever, key assembly and knobs into the dashboard, as shown. Microphone Oval Hole Plastic Tip Round Hole • Insert the end of the microphone cord through the small round hole in the dashboard. • Bend the the plastic tip at the end of the microphone cord so that it forms a “T”... - Page 11 Front Wheel Axle Hubcap Bushing Ring Washer • Slide a ” washer onto one of the front axles. • Slide an axle bushing onto the front axle. Make sure the axle bushing is positioned as shown in the illustration, with the ring facing the washer. •...
- Page 12 Headlight Guard • Using safety scissors, separate the round headlight guards from the plastic connector. Dispose of the plastic connector. • Fit the tabs on the back of the headlight guards into the slots in the front of the hood. •...
- Page 13 Straight Steering Bottom View Column • Wipe the steering column with a paper towel to remove any excess lubricant. • Slide the straight end of the steering column up through the hole in the vehicle body and out through the hole in the dashboard.
- Page 14 Seat • Fit the tabs on the seat into the holes in the vehicle body. • Push firmly near each of the tabs to snap them into the vehicle body. Circular Peg Bottom (Grip) Half Dump Bed Lever • Separate the two halves of the dump bed lever. •...
- Page 15 Dump Bed Lever Stem Square Opening • Position the dump bed upside down. • Fit the stem on the dump bed lever into the square open- ing in the bottom of the dump bed. • Insert a #10 x 1” screw up through the hole in the dump bed and into the dump bed lever.
- Page 16 Hinge Pin Endcap Hinge Pin Small Groove Hole Rear View • Face the rear of the vehicle. • Position the dump bed upright with the hinge pin nearest to you. • Push in on the hinge pin endcaps and fit the endcaps into the small grooves in the vehicle body.
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Page 17: Label Decoration
Proper label application will help to keep the labels looking their best! When applying labels, keep the following guide- lines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the vehi- cle with a clean, dry cloth to remove any dust or oils. -
Page 18: Battery Installation
WARNING The battery and the vehicle hood provide weight needed for vehicle stability. DO NOT move the battery to another location. Refasten the hood before oper- ating the vehicle. Important Note: Use only a Power Wheels tery with a Power Wheels ®... - Page 19 Motor Harness Connector Battery Connector • Squeeze the tabs on each side of the motor harness connector. • Plug the battery connector into the motor harness connector. Please Note: If the battery connector will not plug into the motor harness connector, turn it over and try again! Do not force the battery connector into the motor harness connector.
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Page 20: Battery Care And Disposal
Battery Care and Disposal Care If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. See information below for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes and call a physician. - Page 21 Teach Safety Rules to Children While children can quickly develop the skill necessary to drive this vehicle, it is important to remember that their judgment skills are still very immature. Unsupervised dri- ving by children can lead to serious injury. Before children use the CATERPILLAR ®...
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Page 22: How To Operate Your Vehicle
To Drive Steering Forward Wheel Button • Push the button on the left side of the FORWARD/REVERSE switch to set the vehicle to drive forward. The FORWARD/REVERSE switch is located on the dashboard directly under the steering wheel. • Press down on the foot pedal. The vehicle will go forward at a maximum of 3 mph. -
Page 23: Caring For Your Vehicle
How to Operate Your Vehicle Using the Dump Bed Dump • Squeeze the dump lever on the dump bed and pull up on the lever. • Push down on the dump bed lever to return the dump bed to the upright position. IMPORTANT NOTES: •... -
Page 24: Problems And Solutions Guide
Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels toll-free at 1-800-348-0751 between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your local Power Wheels the Authorized Service Center list beginning on page 28. - Page 25 Problems and Solutions Guide Problem Vehicle was running but Loose wire or loose connectors suddenly stopped Wrong type or improperly installed fuse Blown fuse Vehicle is overloaded Driving conditions are too stressful Short run time (Less than Undercharged battery 1 - 3 hours per charge) Overcharged battery Battery is old and will not accept full charge...
- Page 26 Problems and Solutions Guide Problem Vehicle runs sluggishly Undercharged battery Battery needs charging Wrong type or improperly installed fuse Battery is old and will not accept full charge Vehicle is overloaded Driving conditions are too stressful Sometimes the vehicle doesn’t Loose wire or connector run, but other times it does Motor or electrical switch damage...
- Page 27 Problems and Solutions Guide Problem Vehicle constantly blows fuses Wrong type of fuse used Child is switching between FORWARD and REVERSE without stopping. Loud clacking or grinding Broken gears noise from a motor-gearbox Charger gets warm during use It is normal for some chargers to get warm during use and is not reason for concern.
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Page 28: Statement Of Limited Warranty
Statement of Limited Warranty 90-day limited warranty for the Power Wheels ® Ride-On Toy Vehicle A 6-month battery warranty applying only to the 6 volt battery which was included by Power Wheels ® , with the Power Wheels cle when originally purchased. This limited warranty covers the Power Wheels ride-on vehicle and the 6 volt battery, purchased from Power Wheels... - Page 29 ALABAMA BIRMINGHAM - Frigid Service & Sales, 701 Graymont Ave. North, 35203, (205) 323-5831 BIRMINGHAM - Frigid Service & Sales, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM (HOMEWOOD) - D & R Appliance Company, 154 West Valley Ave., 35209, (205) 942-3959 CULLMAN - Robert G.
- Page 30 ALABAMA BIRMINGHAM - Frigid Service & Sales, 701 Graymont Ave. North, 35203, (205) 323-5831 BIRMINGHAM - Frigid Service & Sales, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM (HOMEWOOD) - D & R Appliance Company, 154 West Valley Ave., 35209, (205) 942-3959 CULLMAN - Robert G.
- Page 31 ALABAMA BIRMINGHAM - Frigid Service & Sales, 701 Graymont Ave. North, 35203, (205) 323-5831 BIRMINGHAM - Frigid Service & Sales, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM (HOMEWOOD) - D & R Appliance Company, 154 West Valley Ave., 35209, (205) 942-3959 CULLMAN - Robert G.
- Page 32 Or contact your local Power Wheels ® Authorized Service Center. For the location nearest you, refer to the Authorized Service Center list in this manual. ©1997 Fisher-Price, Inc., East Aurora, New York 14052 - All Rights Reserved Printed in the U.S.A. 78656 1 78656-0920...