RuggedCom ROX RUGGEDBACKBONE RX1510 Installation Manual

Integrated router and switch
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RuggedBackbone™RX1510
v2.4 Installation Guide
February 8, 2013
www.RuggedCom.com

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Summary of Contents for RuggedCom ROX RUGGEDBACKBONE RX1510

  • Page 1 RuggedBackbone™RX1510 v2.4 Installation Guide February 8, 2013 www.RuggedCom.com...
  • Page 2 RuggedCom has verified the contents of this manual against the hardware and/or software described. However, deviations between the product and the documentation may exist. RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
  • Page 3: Table Of Contents

    RuggedBackbone™RX1510 RuggedBackbone™ RX1510 Installation Guide Table of Contents FCC Statement And Cautions ................Chapter 1 Product Overview ....................1.1 Functional Overview ........................1 1.2 Feature Highlights ........................1 Chapter 2 RuggedBackbone™ Modules ................2.1 Installing a Module ........................5 2.2 Front Panel ..........................6 2.2.1 Module Status LEDs ......................
  • Page 4 RuggedBackbone™RX1510 RuggedBackbone™ RX1510 Installation Guide 3.4 Serial Console Port ........................21 3.5 WAN Ports: RJ45 ........................22 3.6 WAN Ports: BNC ........................22 3.7 Copper Ethernet Ports ........................ 22 3.7.1 RJ45 Twisted-Pair Copper Ports ..................23 3.7.2 M12 Twisted Pair Copper Ports ..................23 3.7.3 Gigabit Ethernet 1000Base-TX Cabling Recommendations ..........
  • Page 5: Fcc Statement And Cautions

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user’s authority to operate the equipment.
  • Page 6 FCC Statement And Cautions RuggedBackbone™ RX1510 Installation Guide...
  • Page 7: Product Overview

    RuggedBackbone™ RX1510 Chapter 1 Installation Guide Product Overview Product Overview Section 1.1 Functional Overview The RuggedBackbone™ RX1510 is a cost-efficient, rugged layer 3 switch and router. The RX1510’s modular and field replaceable platform allows you to select WAN, serial, and Ethernet options, making it ideally suited for electric power utilities, the industrial plant floor, and traffic control systems.
  • Page 8 Chapter 1 RuggedBackbone™ RX1510 Product Overview Installation Guide Physical Ports • Field replaceable line modules • Up to 24 ports 100FX • Up to 24 ports 10/100TX • Up to 8 ports Gigabit Ethernet WAN Port Options • Up to 4 T1/E1 ports via RJ45 connectors (channelized/unchannelized) •...
  • Page 9: Installation

    RuggedBackbone™ RX1510 Chapter 1 Installation Guide Product Overview • TUV/UL 60950 safety approved to 85°C Warranty • 5 Year Warranty Feature Highlights...
  • Page 10 Chapter 1 RuggedBackbone™ RX1510 Product Overview Installation Guide Feature Highlights...
  • Page 11: Ruggedbackbone™ Modules

    Chapter 2 Installation Guide RuggedBackbone™ Modules RuggedBackbone™ Modules The RX1510 chassis provides six module slots. Each slot accommodates a particular type of RuggedCom module. Figure 1, “Chassis Slot Assignment” shows the module slots on the RX1510. Figure 1: Chassis Slot Assignment...
  • Page 12: Front Panel

    Chapter 2 RuggedBackbone™ RX1510 RuggedBackbone™ Modules Installation Guide NOTE Serial line modules are hot-swappable, meaning they can be removed and installed while the device is running. When installing a serial line module while the device is running, make sure internal VLANs are enabled.
  • Page 13: Module Status Leds

    RuggedBackbone™ RX1510 Chapter 2 Installation Guide RuggedBackbone™ Modules • Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Wiring” Section 2.2.1 Module Status LEDs The front panel module status LEDs provide the following information: Table 1: Module Status LED Indications Purpose Description LM 1 through 4...
  • Page 14: Ethernet - Fiber

    Chapter 2 RuggedBackbone™ RX1510 RuggedBackbone™ Modules Installation Guide Figure 7: 4TX04: 4 x 4-Pin 10/100TX M12 Section 2.3.2 Ethernet - Fiber Figure 8: FX**/FG**: 2 × 100FX/1000SX/1000LX LC Figure 9: 4FX**: 4 × 100FC LC Figure 11: 4FX03: 4 × 100FX MTRJ Figure 10: FX03: 2 ×...
  • Page 15: Sfp Modular

    RuggedBackbone™ RX1510 Chapter 2 Installation Guide RuggedBackbone™ Modules Section 2.3.3 SFP Modular Figure 15: FG5*: 2 × 1000LX/1000SX SFP Figure 16: FX5*: 4 × 100FX/100LX/100SX SFP Figure 17: 6FX50: 6 × 100FX SFP Section 2.3.4 Figure 18: TC1: 1 × T1/E1 RJ45 Figure 19: E01: 1 ×...
  • Page 16: Serial

    The WAN modules TC1, TC2 and TC4 use only RJ48C connectors. The modules have no user serviceable parts and equipment must only be repaired by authorized RuggedCom personnel only. Section 2.3.5 Serial Figure 23: S01: 6 × Serial RJ45 Section 2.3.6...
  • Page 17: Ruggedape™ (Appplication Processing Engine)

    RuggedBackbone™ RX1510 Chapter 2 Installation Guide RuggedBackbone™ Modules Section 2.3.8 RuggedAPE™ (Appplication Processing Engine) Figure 27: RuggedAPE™ Module NOTE For more information about the RuggedAPE module, including installation and setup instructions, refer to the APE Installation and User Guide. Section 2.4 Power Supply The RX1510 may be equipped with one or two power modules.
  • Page 18 Chapter 2 RuggedBackbone™ RX1510 RuggedBackbone™ Modules Installation Guide Figure 30: Pluggable terminal block power module (HIP module shown) Power Supply...
  • Page 19: Installation

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Installation Section 3.1 Mounting The RuggedBackbone™ RX1510 features optional mounting brackets for panel and DIN rail mounting. The optional brackets attach to both sides of the appliance at the rear of the chassis. For panel mounting, the mounting bracket provides four mounting holes.
  • Page 20 Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Figure 32: DIN Rail Mounting: Front View Figure 33: DIN Rail Mounting: Side View Mounting...
  • Page 21: Rx1510Dimensions

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Section 3.1.1 RX1510Dimensions Figure 34: RX1510 Dimensions – Front View RX1510Dimensions...
  • Page 22 Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Figure 35: RX1510Dimensions – Top View Figure 36: RX1510 Dimensions – Side View RX1510Dimensions...
  • Page 23: Power Supply Wiring And Grounding

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Section 3.2 Power Supply Wiring and Grounding The RX1510 supports dual redundant power supplies, power module 1 (PM1) and power module 2 (PM2). Power connections are located on the PM1 and PM2 module face plates. An optional chassis ground connection is located on the front panel as shown in Figure 2, “Front View”.
  • Page 24: Connectors For 24, 24P, 48, And 48P Power Modules

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Section 3.2.2 Connectors for 24, 24P, 48, and 48P Power Modules Figure 39: Screw Terminal Power Figure 40: Pluggable Phoenix Power Connector for 24 and 48 Power Modules Connector for 24P and 48P Power Modules Section 3.2.3 Chassis Ground Connection The RX1510 chassis ground connection, shown in...
  • Page 25: Ac Power Supply Wiring

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Section 3.2.4 AC Power Supply Wiring Figure 42: Wiring for Single AC Power Supply (HIP module shown) NOTE • For 125/230VAC rated equipment, a appropriately rated AC circuit breaker must be installed. • It is recommended to provide a separate circuit breaker for each power supply module. •...
  • Page 26: Ac And Dc Power Supply Wiring Example

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide • It is recommended to provide a separate circuit breaker for each power supply module. • Equipment must be installed according to applicable local wiring codes. Section 3.2.6 AC and DC Power Supply Wiring Example Figure 44: Wiring for AC and DC Power Supplies (HIP module shown at left;...
  • Page 27: Serial Console Port

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Figure 45: Critical Alarm Relay Connector Section 3.4 Serial Console Port The serial console port on the front panel provides access to the boot-time control and configuration menu interface, and a console interface to the ROX operating system. The serial ports implement RS232 DCE on a RJ45 connector.
  • Page 28: Wan Ports: Rj45

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Section 3.5 WAN Ports: RJ45 The RX1510 supports T1/E1 WAN ports, to interface to standard T1 or E1 telecommunication infrastructure. Carefully note the orientation of the RJ45 receptacle when inserting or removing cabling. See the illustration and table below for pin configuration and assignment.
  • Page 29: Rj45 Twisted-Pair Copper Ports

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Section 3.7.1 RJ45 Twisted-Pair Copper Ports Female RJ45 connectors are available on LMs that support 10/100Base-T and on LMs and SMs that support 10/100/1000Base-T Ethernet. See the illustration and table below for pin configuration and assignment. Table 4: RJ45 Ethernet Pin Assignment RJ45 Pin 10/100Base-Tx...
  • Page 30: Gigabit Ethernet 1000Base-Tx Cabling Recommendations

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Table 6: 4-Pin D-coded M12 Ethernet Port Pin Assignment 10/100Base-Tx Signal Figure 51: 4-Pin D-coded M12 Ethernet Port Pin Configuration Section 3.7.3 Gigabit Ethernet 1000Base-TX Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of CAT-5 (or higher) balanced, unshielded twisted-pair cabling.
  • Page 31: Transient Suppression

    RuggedCom does not recommend the use of copper cabling of any length for critical, real-time, substation automation applications. RuggedCom also recommends against the use of copper Ethernet connections to interface to devices in the field across distances which could produce high levels of ground potential rise (that is, greater than 2500V), during line-to-ground fault conditions.
  • Page 32: Dds Ports: Rj45

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Section 3.9 DDS Ports: RJ45 The RX1510 supports DDS port line modules with RJ45 connections. The 56 kbps DDS port is compatible with Bellcore standards. Each DDS module features a single 56/64 kbps DDS line interface with a standard RJ45 receptacle.
  • Page 33: Sfp Optics - Installation, Removal, And Precautions

    • Disconnect all cables from the SFP module before inserting or removing the module. • Use only components certified by RuggedCom Inc. with RuggedCom products. Damage can occur to optics and product if compatibility and reliability have not been properly assessed.
  • Page 34: Sfp Module Removal

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Figure 55: SFP module orientation Figure 56: SFP module insertion SFP modules should slide gently into their ports and should lock in place when fully inserted. Dust covers should be in place when installing the modules, and should always be in place when cables are not connected. Section 3.11.2 SFP Module Removal To remove the SFP module, disconnect any cables and replace the dust cover to protect the optics.
  • Page 35: Fiber Ethernet Ports

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Figure 57: SFP module removal Section 3.12 Fiber Ethernet Ports Depending on the order code of the product, the RuggedBackbone™ RX1510 can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link establishment and operation.
  • Page 36: Cellular Modems

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Figure 61: ST Figure 60: SC Section 3.13 Cellular Modems The RX1510 can be equipped with cellular modem modules for operation on GSM, EDGE, HSPA+, or CDMA networks. The cellular modems feature 50 Ω SMA antenna connectors on the front plate of each module. The following cellular modem modules are available: Table 13: Cellular Modem Modules Module Order Code...
  • Page 37: Gsm, Edge, Hspa+ Cellular Modem Card

    RuggedBackbone™ RX1510 Chapter 3 Installation Guide Installation Figure 63: Dual Port Cellular Modem: Antenna Connections NOTE If two or more antennas are to be installed, the antennas must be separated by a minimum distance of 20 cm (7.9"). Section 3.13.1 GSM, EDGE, HSPA+ Cellular Modem Card The HSPA option is available for use on various GSM based networks.
  • Page 38: Installing Sim Cards For Gsm, Edge, Hspa+ Cellular Modems

    Chapter 3 RuggedBackbone™ RX1510 Installation Installation Guide Section 3.13.2 Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems NOTE Be sure to take appropriate anti-static precautions before opening the cellular modem module. 1. Remove the module from the RX1510. 2. On the smooth side of the module, remove the four screws and remove the back of the module. Figure 64: Cellular Modem Module Assembly: Figure 65: Cellular Modem Module W11 and W32 Single Antenna Modules...
  • Page 39: Technical Specifications

    RuggedBackbone™ RX1510 Chapter 4 Installation Guide Technical Specifications Technical Specifications Section 4.1 Power Supply Specifications Table 15: Power Supply Specifications Input Range Power Internal Max. Power Max Power Connections Supply Type Fuse Rating Consumption Output 88 VDC 300 VDC Screw 2A(T) 65W Max terminal block...
  • Page 40: Copper Ethernet Port Specifications

    RX1510. The specifications are organized by order code. Module order codes are contained within each unit when it is assembled and configured at the factory. Consult the RuggedCom ROX User Guide for help in obtaining the factory configuration data.
  • Page 41: Gigabit Ethernet (1Gbps) Optical Specifications

    RuggedBackbone™ RX1510 Chapter 4 Installation Guide Technical Specifications Order Mode Connector Cable Tx λ Tx min. Tx max. Distance Power Code Type Type (typ.) (dBm) (dBm) Sensitivity Saturation (typ.) Budget (μm) (nm) (dBm) (dBm) (km) (dB) MTRJ 62.5/125 FX11 and 1300 4FX11 50/125...
  • Page 42: Operating Environment

    1. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. 2. All optical power numbers are listed as dBm averages.
  • Page 43: Mechanical Specifications

    RuggedBackbone™ RX1510 Chapter 4 Installation Guide Technical Specifications Feature APE1402 APE1402W7 APE1404 APE1404W7 APE1404CPK 2 x USB 2.0, maximum combined USB device power consumption 500 mA at 5 V Video Intel 4108 Grpahics Processor, DVI-D LED Indications Power and Disk Contols Momentary contact reset button Temperature Range...
  • Page 44 Chapter 4 RuggedBackbone™ RX1510 Technical Specifications Installation Guide Mechanical Specifications...
  • Page 45: Emi And Environmental Type Tests

    RuggedBackbone™ RX1510 Chapter 5 Installation Guide EMI And Environmental Type Tests EMI And Environmental Type Tests Table 25: IEC 61850-3 EMI Type Tests Test Description Test Levels Severity Levels IEC 61000-4-2 Enclosure Contact +/- 8 kV Enclosure Air +/- 15 kV IEC 61000-4-3 Radiated RFI Enclosure Ports...
  • Page 46 2kVAC IEC 60255-5 H.V. Impulse Signal ports 5kV (Fail-Safe Relay output) D.C. Power ports A.C. Power ports RuggedCom-specified severity levels Table 26: IEEE 1613 (C37.90.x) EMI Immunity Type Tests Test Description Test Levels IEEE C37.90.3 Enclosure Contact +/-2kV, +/-4kV, +/- 8kV...
  • Page 47 RuggedBackbone™ RX1510 Chapter 5 Installation Guide EMI And Environmental Type Tests Test Description Test Levels IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db 95% (non-condensing), 55°C , 6 cycles IEC 60255-21-1 Vibration 2g @ (10 - 150) Hz IEC 60255-21-2...
  • Page 48 Chapter 5 RuggedBackbone™ RX1510 EMI And Environmental Type Tests Installation Guide...
  • Page 49: Agency Approvals

    RuggedBackbone™ RX1510 Chapter 6 Installation Guide Agency Approvals Agency Approvals Table 28: Agency Approvals Agency Standards Comments UL 60950-1:2007, CAN/CSA-C22.2 No. 60950-1-07 CE Compliance is claimed via EN 60950, EN 61000-6-2 Declaration of Self Conformity Route FCC Part 15, Class A CISPR EN55022, Class A FDA/CDRH...
  • Page 50 Chapter 6 RuggedBackbone™ RX1510 Agency Approvals Installation Guide...
  • Page 51: Warranty

    Warranty Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com...
  • Page 52 Chapter 7 RuggedBackbone™ RX1510 Warranty Installation Guide...

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