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RuggedCom RuggedServer RS416 Family Installation Manual

Modular serial device server with integrated managed ethernet switch.
RuggedServer
RS416 Family
Modular Serial Device Server with
Integrated Managed Ethernet Switch
December 18, 2012
www.ruggedcom.com
RuggedCom Inc. I 300 Applewood Crescent, Concord, Ontario, Canada L4K 5C7
Tel: +1 905 856 5288 I Fax: +1 905 856 1995 I Toll Free: 1 888 264 0006

   Related Manuals for RuggedCom RuggedServer RS416 Family

   Summary of Contents for RuggedCom RuggedServer RS416 Family

  • Page 1

    Modular Serial Device Server with Integrated Managed Ethernet Switch Installation Guide December 18, 2012 www.ruggedcom.com RuggedCom Inc. I 300 Applewood Crescent, Concord, Ontario, Canada L4K 5C7 Tel: +1 905 856 5288 I Fax: +1 905 856 1995 I Toll Free: 1 888 264 0006...

  • Page 2

    We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out. RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

  • Page 3: Federal Communications Commission Radio Frequency Interference Statement

    ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 4: Table Of Contents

    Failsafe Relay Contact Ratings..............36 Data Port Specifications.................37 6.3.1 Serial Ports ....................37 6.3.2 IRIG-B Ports...................37 6.3.3 Ethernet Ports ..................38 Operating Environment ..................39 Mechanical Specifications................40 Type Tests......................41 IEC 61850-3 Type Tests ................41 IEEE 1613 Type Tests ...................42 ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 5: Table Of Contents

    Table 5: RS232 over RJ45 console cable pin-out............23 Table 6: DB9 Female DCE Port pin-out.................25 Table 7: DB9 Female DTE Port pin-out with IRIG-B ............26 Table 8: RJ45 Port pin-out.....................27 Table 9: RJ45 Port pin-out.....................28 ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 6: Table Of Contents

    Table 22: Operating Environment..................39 Table 23: Mechanical Specifications ................40 Table 24 - IEC 61850-3 Type Tests................41 Table 25 - IEEE 1613 Type Tests..................42 Table 26 - Environmental Type Tests................42 Table 27: Agency Approvals..................43 ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 7: Product Overview, Functional Overview

    RS416 ideal for creating mission-critical, real-time, control applications in any harsh environment. The RS416 is also backed by RuggedCom's all inclusive five year warranty and unsurpassed technical support. The RS416 implements both the Precision Time Protocol (PTP - IEEE 1588 v2) and IRIG-B for high-precision time synchronization across both Ethernet and legacy networks.

  • Page 8: Feature Highlights

    Fully integrated, dual-redundant (optional) power supplies (RS416)  Power over Ethernet (PoE) on 10/100BaseTx ports (RS416P)  Universal high-voltage range: 88-300 VDC or 85-264 VAC  Popular low voltage DC ranges: 12 VDC, 24 VDC, 48 VDC ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 9

    Port Rate Limiting and Broadcast Storm Limiting  Port configuration, status, statistics, mirroring, security Management Tools  Web-based, Telnet, CLI management interfaces  SNMP v1/v2/v3  Remote Monitoring (RMON)  Rich set of diagnostics with logging and alarms ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 10: Display Panel Description, Figure 1: Rs416 Led Display Panel

    The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 defines the possible port LED colors and the corresponding description. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 11: Table 2: Led Display - Port Led Behavior Definition

    > 57600 bps Green (Solid) 100Mbps > 19200 bps, ≤ 57600 bps Speed Orange (Solid) 10 Mbps ≤ 19200 bps No link No link Table 2: LED Display - Port LED behavior definition ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 12: Installation, Mounting, Figure 2: Rack Mount Chassis Orientation Options – Front And Rear Mount

    See Figure 2 for rack mount orientation examples. Figure 2: Rack mount chassis orientation options – Front and rear mount. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 13: Rack Mounting, Figure 3: 19" Rack Mount Adapters, Figure 4: Rack Mount Adapter Mounting Location

    Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve long-term reliability of all equipment mounted within the rack space. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 14: Panel And Din Rail Mounting, Figure 5: Rs416 Series Panel/din Rail Mounting Diagram

    1” DIN rail using the grooves in the adapter, secured using the included Phillips screw. See Figure 5 for a PANEL/DIN mount diagram. Figure 5: RS416 Series PANEL/DIN RAIL mounting diagram ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 15: Power Supply Wiring And Grounding, Figure 6: Rs416 Series Phillips Screw Terminal Block

    Figure 8: Chassis Ground Connection The RS416 can be equipped with either a Phillips Screw Terminal Block or a Phoenix Plug Terminal Block. The Phillips Screw Terminal Block has Phillips screws with a ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 16: Table 3: Rs416 Power Terminal Block Connection Description, Table 4: Rs416/rs416p Power Supply Connection Differences

    PS2+ is connected to the positive (+) terminal of a PS2+ 48VDC power supply PS2- is connected to the negative (-) terminal of a PS2- 48VDC power supply Table 4: RS416/RS416P power supply connection differences ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 17: Ac Power Supply Wiring Examples, Figure 9: Ac Single Power Supply Wiring Example

    3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. However, separate circuit breakers must be installed and separately identified (not shown in above figure). ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 18: Dc Power Supply Wiring Examples, Figure 11: Dc Power Supply Wiring Examples

    5. When equipped with two DC voltage power supplies (88-300VDC rated); independent DC sources may be used to power the product for greater redundancy. However, separate circuit breakers must be installed and separately identified (as shown in the above figure). ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 19: Dual Power Supplies – Dc And Ac Inputs

    3. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5. Equipment must be installed according to the applicable country wiring codes. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 20: Dual Power Supplies – Ac Input And 48vdc For Poe

    1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. 2. A circuit breaker is not required for 48VDC rated power supplies. 3. Equipment must be installed according to the applicable country wiring codes. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 21: Dielectric Strength (hipot) Testing, Figure 14: Dielectric Strength (hipot) Testing

    HIPOT testing. Figure 14 shows the proper HIPOT test connections and should be followed to avoid damage to the device. Figure 14: Dielectric Strength (HIPOT) Testing ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 22: Failsafe Alarm Relay Wiring, Figure 15: Failsafe Alarm Relay Wiring

    15. A common application for this output is to signal an alarm if a power failure or removal of control power occurs. The failsafe relay current and power handling capabilities are specified in section 6.2 - Failsafe Relay Contact Ratings. Figure 15: Failsafe Alarm Relay Wiring ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 23: Console Port Wiring, Figure 16: Console Port Location On Display Board, Figure 17: Console Cable

    Figure 16: Console port location on display board Figure 17: Console cable For user reference, the console cable pin-out is show in the table below. RuggedCom RS232 over RJ45 pin-out specification Female DB9 Signal Name (PC is DTE) Male RJ45 Female DCD –...

  • Page 24: Serial Ports, Fiber Serial Interface, Figure 18: Fiber Serial Interface (st Connector)

    RS485, RS422, or RS232 devices to communicate over secure, noise immune, optically isolated, fiber optic cabling at extended distances as well as protocol independent conversion to multimode fiber optics. Figure 18: Fiber Serial Interface (ST Connector) ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 25: Rs232/rs485/rs422 Via Db9, Figure 19: Db9 Female Port Pin-out

    A DTE that asserts RTS will see CTS asserted, although the RuggedServer will not perform hardware flow control. 3. RI is not connected 4. In RS232 DCE mode, ports transmit to DTE devices on pin 2 and receive from DTE on pin 3. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 26: Rs232/rs485/rs422 Plus Irig-b Via Db9, Figure 20: Db9 Female Port Pin-out

    3. In RS232 DTE mode, ports receive on pin 2 and transmit on pin 3. The IRIG-B output on each port is configurable via software to provide IRIG-B pulse- width modulated output (IRIG-B006 or IRIG-B007) or PPS output, a single pulse per second on the second. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 27: Rs232/rs485/rs422 Via Rj45, Figure 21: Rj45 Port Pin-out, Table 8: Rj45 Port Pin-out

    A DTE that asserts RTS will see CTS asserted, although the RuggedServer will not perform hardware flow control. 3. In RS232 mode, the RJ45 ports conform to EIA-561 DTE, which transmit on TXD and receive on RXD. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 28: Rs232/rs485/rs422 Plus Irig-b Via Rj45, Figure 22: Rj45 Port Pin-out With Irig-b

    RXD. The IRIG-B output on each port is configurable via software to provide IRIG-B pulse- width modulated output (IRIG-B006 or IRIG-B007) or PPS output, a single pulse per second on the second. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 29: Rs485 Wiring, Figure 23: Conceptual Recommended Rs485 Wiring Diagram

    5. The shield should be connected to earth ground at a single point to avoid loop currents 6. The twisted pair should be terminated at each end of the chain. The figure below shows the recommended RS485 wiring. Figure 23: Conceptual recommended RS485 wiring diagram ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 30: Serial Port Transient Protection

    Serial Ports 3.7 Serial Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance.

  • Page 31: Time Synchronization, Irig-b Ports, Table 10: Rs416 Time Synchronization Sources

    IRIG-B module, which occupies one slot in lieu of a two-port Ethernet module. The IRIG- B module has one dedicated input and one dedicated output. These ports operate in IRIG-B PWM mode (IRIG-B006 or IRIG-B007) only. ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 32: Irig-b Connection Considerations, Ethernet Ports, Copper Ports, Figure 24: Irig-b Daughter Board Bnc Connections

    5 Ethernet Ports 5.1 Copper Ports The RS416 may have up to 4 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RJ45 Ethernet ports feature auto- ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 33: Figure 26: Rj45 Port Pins Configuration

    No Connection Figure 26: RJ45 port pins configuration. NOTE: RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance.

  • Page 34: Fiber Optic Ports, Figure 27: 10fl St Connector, Figure 28: 100fx Mtrj Connector

    (i.e. RX and TX will be reversed). Figure 29: 100FX ST Figure 27: 10FL ST connector Figure 28: 100FX MTRJ connector connector Figure 30: 100FX LC Figure 31: 100FX SC connector connector ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 35: Ethernet Panel Description, Figure 32: Ethernet Panel Led Description

    The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 32 highlights the port and the associated link/activity LED. Figure 32: Ethernet panel LED description ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 36: Technical Specifications, Power Supply Specifications, Failsafe Relay Contact Ratings, Table 13: Main Power Supply Specifications

    Parameter Value (Resistive Load) Max Switching 240VAC, 125VDC Voltage Rated Switching 2A @ 240VAC Current 0.15A @ 125VDC, 2A @ 30VDC Max Switching 150W, 500VA Capacity Table 15: Failsafe Relay Contact Ratings ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 37: Data Port Specifications, Serial Ports, Irig-b Ports, Table 16: Copper Port Specification

    Table 17: Fiber Optic Port Specification NOTES: 1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. 6.3.2 IRIG-B Ports Parameter...

  • Page 38: Ethernet Ports, Table 20: Ethernet Ports - Copper Specifications

    -33.9 14.9 50/125 -22.5 -33.9 11.4 12-11-0009 100FX MM/SC 1300 50/125 -22.5 -33.9 11.4 62.5/125 -33.9 14.9 12-11-0008 100FX MM/MTRJ 1300 50/125 -22.5 -33.5 62.5/125 -33.5 14.5 12-11-0046 100FX MM/LC 1310 62.5/125 ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 39: Operating Environment

    Table 21: Ethernet Ports – Fiber Optic Specifications NOTES: Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. 1. All optical power numbers are listed as dBm averages.

  • Page 40: Mechanical Specifications, Figure 33: Mechanical Drawing, Table 23: Mechanical Specifications

    18.29 x 10.17 x 1.74 inches Dimensions with mounting brackets (464,57) x (258,32) x (44,20) mm installed Weight 10 lb (4.5 Kg) Enclosure 18 AWG galvanized steel Table 23: Mechanical Specifications Figure 33: Mechanical Drawing ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 41: Type Tests, Iec 61850-3 Type Tests, Table 24 - Iec 61850-3 Type Tests

    A.C. Power ports 2kVAC Signal ports 5kV (Fail-Safe Relay output) IEC 60255-5 H.V. Impulse D.C. Power ports A.C. Power ports Table 24 - IEC 61850-3 Type Tests Note 1: Ruggedcom specified severity levels ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 42: Ieee 1613 Type Tests, Iec Environmental Type Tests, Table 25 - Ieee 1613 Type Tests

    95% (non-condensing), 55°C, 6 IEC 60068-2-30 Test Db Heat, Cyclic) cycles IEC 60255-21-1 Vibration 2g @ (10-150) Hz Class 2 IEC 60255-21-2 Shock 30g @ 11 ms Class 2 Table 26 - Environmental Type Tests ® RuggedServer™ RS416 Family Installation Guide rev118 RuggedCom...

  • Page 43: Agency Approvals, Warranty, Table 27: Agency Approvals

    IEC/EN Compliant A2:2001 Table 27: Agency Approvals 9 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com or contact your customer service representative. Should this product require warranty or service contact the factory at: RuggedCom Inc.

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