JUKI ACF-172-1790 Instruction Manual

1-needle,lockstitch, automatic buttonholing machine
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1-Needle,Lockstitch,
Automatic buttonholing Machine
ACF-172-1790
INSTRUCTION MANUAL
NOTE :
Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
(PANEL OPERATION)

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Summary of Contents for JUKI ACF-172-1790

  • Page 1 1-Needle,Lockstitch, Automatic buttonholing Machine ACF-172-1790 INSTRUCTION MANUAL (PANEL OPERATION) NOTE : Read safety instructions carefully and understand them before using. Retain this Instruction Manual for future reference.
  • Page 2: Table Of Contents

    1. OPERATION TO DRIVE THE DEVICE (ACF MODE) .............4 1-1. Name of each section of the operation panel................4 1-1-1. Body............................4 1-1-2. Buttons to be used in common ...................6 1-2. BASIC OPERATION OF THE SEWING MACHINE ..............7 1-3. LCD display section under ACF mode..................8 1-3-1.
  • Page 3 2-9. CHANGING NEEDLE THREAD TENSION.................58 2-10. SETTING PROCEDURE OF SEWING DATA WITH/WITHOUT EDIT........60 2-11. Copying LBH sewing pattern ....................61 2-12. REGISTERING SEWING DATA TO CUSTOMIZE BUTTON.............63 2-12-1. How to register........................63 2-12-2. Register state at the time of your purchase ..............64 2-13.
  • Page 4 5-2. DISPLAYING VERSION INFORMATION ..................128 5-3. USING CHECK PROGRAM ......................129 5-3-1. Displaying the check program screen ................129 5-3-2. Performing needle thread trimmer origin adjustment ...........130 5-3-3. Performing bobbin thread trimmer origin adjustment...........131 5-3-4. Performing sensor check ....................132 5-3-5. Performing LCD check .....................134 5-3-6.
  • Page 5: Operation To Drive The Device (Acf Mode)

    1. OPERATION TO DRIVE THE DEVICE (ACF MODE) 1-1. Name of each section of the operation panel 1-1-1. Body ( Front ) ( Right side ) ③ ④ ⑤ ⑪...
  • Page 6 ① Touch panel ・ LCD display section READY key → Changeover of the data input screen and the sewing screen can be ② performed. INFORMATION key → Changeover of the data input screen and the information ③ screen can be performed. COMMUNICATION key →...
  • Page 7: Buttons To Be Used In Common

    1-1-2. Buttons to be used in common The buttons which perform common operations in each screen of IP200 are as follows : CANCEL button → This button closes the pop-up screen. In case of the data change screen, the data being changed can be cancelled.
  • Page 8: Basic Operation Of The Sewing Machine

    1-2. BASIC OPERATION OF THE SEWING MACHINE ① Turn ON the power switch. When the power is turned ON, the ACF data input screen is displayed. ② Select the pattern No. you desire to sew. When ACF pattern selected button which is selected at present is pressed, selection of ACF pattern No.
  • Page 9: Lcd Display Section Under Acf Mode

    1-3. LCD display section under ACF mode 1-3-1. ACF data input screen...
  • Page 10 Button and display Description ACF pattern No. new register screen is displayed. ACF PATTERN NEW A → Refer to 1-8. Performing new register of ACF pattern.,p.21. REGISTER button ACF pattern No. copy screen is displayed. ACF PATTERN COPY button B →...
  • Page 11 Button and display Description Sewing order of the sewing data displayed on the right-hand side is SEWING ORDER display K displayed. LBH sewing data No. registered to ACF pattern being selected at PATTERN BUTTONHOLE No. L present is displayed on this button and when this button is pressed, INPUT button LBH sewing data No.
  • Page 12: Automatic Sewing Screen

    1-3-2. Automatic sewing screen...
  • Page 13 Button and display Description NUMBER OF BUTTONHOLES Number of buttonholes registered to ACF pattern No. being selected at A REGISTERED present is displayed. ACF PATTERN NAME display Name registered to ACF pattern No. during sewing is displayed. B KNIFE CANCEL button Every time this button is pressed down, dropping of knife and C...
  • Page 14: Manual Sewing Screen

    1-3-3. Manual sewing screen Button and display Description SEWING MACHINE When the button is pressed down, sewing of LBH pattern data set to the step A START button fed at C or D starts. CARRIAGE TILT/RAISE This button is displayed only when the carriage is located at the position of B...
  • Page 15: Performing Acf Pattern Selection

    1-4. Performing ACF pattern selection ① Display the data input screen. Only in case of the ACF data input screen (pink), ACF pattern No. can be selected. In case of the sewing screen (green), press READY key and display the data input screen. ②...
  • Page 16: Performing Re-Sewing

    1-5. Performing re-sewing When temporary stop switch (A) or (B) is pressed during sewing under ACF mode, the sewing machine interrupts sewing and stops. At this time, the error screen is displayed to inform that the temporary stop switch is pressed.
  • Page 17 ② Return the presser. Press BACKWARD button (D), and the presser returns stitch by stitch. Press FORWARD key (E), and the presser advances stitch by stitch. In addition, when CLOTH FEED, RIGHT button (F) is pressed, sewing data returns by one, and when CLOTH FEED, LEFT button (G) is pressed, sewing data advances by one.
  • Page 18: Winding Bobbin Thread

    1-6. WINDING BOBBIN THREAD ① Set the bobbin. Fit a bobbin fully onto the bobbin winder shaft. Then push the bobbin thread guide in the direction of the arrow mark. ② Display the bobbin winding screen. Press BOBBIN WINDER button (A) in the ACF data input screen (pink), the automatic sewing screen or manual sewing...
  • Page 19: Using Counter

    1-7. Using counter 1-7-1. Setting procedure of the counter ① Display the counter setting screen. When MODE key is pressed from the ACF data input screen (pink), COUNTER SETTING button (A) is displayed on the screen. When this button is pressed, the counter setting screen is displayed.
  • Page 20 【 Sewing counter 】 UP counter : Every time the sewing of one shape is performed, the existing value is plussed by one. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter :...
  • Page 21: Count-Up Releasing Procedure

    ③ Change of counter set value In case of the sewing counter, press button (F) and in case of the No. of pcs. counter, press button (G) and the set value input screen is displayed. Here, input the set value. ④...
  • Page 22: Performing New Register Of Acf Pattern

    1-8. Performing new register of ACF pattern. For the way of performing new register of ACF pattern, there are the equal interval input to set the number of buttonholes and the interval of buttons, and the individual input to individually set the buttonholes one by one. 1-8-1.
  • Page 23 ⑤ Select the equal interval input. Press ENTER button (F) to select the equal interval input, and the number of buttonholes input screen is displayed. ⑥ Input the number of buttonholes. Input the number of buttonholes to continuously sew with the ten keys (G). It is possible to input from -/+ buttons (H ・...
  • Page 24 ⑧ Select LBH sewing pattern No. Press UP/DOWN SCROLL buttons and LBH sewing pattern No. buttons (P) which have been registered are changed over by turns. LBH sewing pattern No. and the contents of the sewing data are displayed in the buttons. Here, press the LBH sewing pattern No.
  • Page 25: Performing The Individual Input

    1-8-2. Performing the individual input. ① Display the data input screen. Only in case of the data input screen (pink), new register of ACF pattern can be performed. ② Call ACF pattern new register screen. Press NEW ACF REGISTER button and the ACF pattern new register screen is displayed.
  • Page 26 ⑤ Select the individual input. When CANCEL button (F) is pressed, it means that the individual input is selected, and the ACF data input screen is displayed. ⑥ Select LBH pattern No. When LBH PATTERN BUTTONHOLE No. INPUT button (G) is pressed, the LBH pattern selection screen is displayed.
  • Page 27 ⑧ Input the feed amount. When FEED AMOUNT INPUT button (J) is pressed from ACF data input screen, the feed amount input screen is displayed. Input the feed amount from the ten keys (K). Press ENTER button (L) to determine the feed amount value and the ACF data input screen is displayed.
  • Page 28: Copying Acf Pattern

    1-9. Copying ACF pattern The data of ACF pattern No. which has been already registered can be copied to ACF pattern No. which has not been registered. Overwriting copy of the pattern is prohibited. When you desire to overwrite, perform it after deleting the pattern once.
  • Page 29 ④ Input ACF pattern No. of copy destination. Input ACF pattern No. of copy destination from the ten keys (D). It is possible to retrieve the unused ACF pattern No. with -/+ buttons (E ・ F). ⑤ Start copying. When ENTER button (G) is pressed, copying starts.
  • Page 30: Changeover Of Men's And Ladies' Wear

    1-10. Changeover of men's and ladies' wear. Perform changeover of men's and ladies' wear since men's and ladies' wear are different in the carriage direction of sewing products. ① Display ACF data input screen. Display the ACF data input screen (pink) of ACF pattern No.
  • Page 31: Naming The Pattern

    1-11. Naming the pattern As many as 14 characters can be inputted in each ACF pattern. ① Display the ACF data input screen. Only in case of the ACF data input screen (pink), it is possible to input the name of pattern.
  • Page 32: Operation Of The Single Unit Of Sewing Machine And Setting Procedure (Lbh Mode)

    2. OPERATION OF THE SINGLE UNIT OF SEWING MACHINE AND SETTING PROCEDURE (LBH MODE) 2-1. LCD display section at the time of independent sewing 2-1-1. LBH data input screen...
  • Page 33 Button and display Description LBH pattern No. new register screen is displayed. LBH PATTERN NEW A → Refer to 2-5. Performing new register of LBH pattern,p.41. REGISTER button LBH sewing data copy screen is displayed. LBH PATTERN COPY button B →...
  • Page 34 Button and display Description Sewing data list screen is displayed. SEWING DATA CHANGE button L → Refer to 2-17. CHANGING MEMORY SWITCH DATA,p.28.. CHANGEOVER OF ACF MODE When the button is pressed, ACF data input screen is displayed, and M AND LBH MODE button operation and setting of ACF can be performed.
  • Page 35: 2-1-2.Independent Sewing Screen

    2-1-2.Independent sewing screen C D E...
  • Page 36 Button and display Description SEWING MACHINE START Sewing of the selected LBH pattern is started. A button LBH PATTERN DATA LBH pattern data which is used in ACF pattern data being selected at B AUTOMATIC TURN button (to present is automatically turned. return) ACF PATTERN AND SEWING ACF pattern No.
  • Page 37: Performing Lbh Pattern No. Selection

    2-2. Performing LBH pattern No. selection ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), LBH pattern No. selection can be performed. In case of the sewing screen (green), press READY key and in case of the ACF data input screen (pink), press CHANGEOVER OF ACF MODE AND LBH MODE button...
  • Page 38: Performing Sewing Shape Selection

    2-3. Performing sewing shape selection ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), the selection of the sewing shape can be performed. ② Call the sewing shape selection screen. Press SEWING SHAPE button (A) and the sewing shape selection screen is displayed.
  • Page 39 ④ Select the sewing shape. Select SEWING SHAPE button (C) you desire to sew. ⑤ Finish the sewing shape selection. Press ENTER button (D) to finish the shape selection and the selected sewing shape is displayed in the LBH data input screen (blue). Note) The number of sewing shapes to be displayed changes according to the level selected in the sewing shape selection level of memory switch data...
  • Page 40: Performing Re-Sewing Under Lbh Mode

    2-4. Performing re-sewing under LBH mode When temporary stop switch (A) or (B) is pressed during sewing under LBH mode, the sewing machine interrupts sewing and stops. At this time, the error screen is displayed to inform that the temporary stop switch is pressed.
  • Page 41: To Perform Sewing From The Start

    ② Return the presser. Press ONE STITCH RETURN button (D), and the presser returns stitch by stitch. Press ONE STITCH FEED button (E), and the presser advances stitch by stitch. Return the presser to the re-sewing position. Start sewing again. ③...
  • Page 42: Performing New Register Of Lbh Pattern

    2-5. Performing new register of LBH pattern ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), new register of the LBH pattern can be performed. ② Call the LBH pattern new register screen. Press NEW LBH PATTERN REGISTER button (A) and the LBH pattern new register screen is displayed.
  • Page 43 ⑤ Select the 1st bar-tacking shape. Select the shape you desire to sew from among 5 kinds of the 1st bar-tacking shape buttons (F). When it is selected, the total sewing shape in which the 1st bar-tacking shape is used is displayed.
  • Page 44: Sewing Shape List

    2-6. SEWING SHAPE LIST 1)Square type 2)Round type 4)Radial type 5)Radial straight Radial square type bar-tacking type 6)Radial taper 7)Eyelet square type 8)Eyelet radial 9)Eyelet straight 10)Eyelet taper bar-tacking type type bar-tacking type bar-tacking type 11)Semilunar type 12)Round square 13)Semilunar 14)Semilunar 15)Semilunar taper type...
  • Page 45: Changing Sewing Data

    2-7. CHANGING SEWING DATA 2-7-1. Changing procedure of sewing data ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), change of the sewing data can be performed. ② Select the LBH pattern data. When LBH PATTERN DATA AUTOMATIC TURN button (A or B) is pressed, LBH pattern Nos.
  • Page 46 ⑤ Change the data. For the sewing data, there are the data item to change the numeral and data item to select the pictograph. No. in pink color such as put on the data item to change the numeral and the set value can be changed with the +/- button which is displayed in the change screen.
  • Page 47: Sewing Data List

    2-7-2. Sewing data list Sewing data are those that can be inputted to 99 LBH patterns from LBH pattern 1 to 99 and can be inputted to each LBH pattern. The sewing machine has been set in the state that the data which is necessary to set "With/ without edit"...
  • Page 48 Setting Item Edit unit Remarks range Knife groove width, left -2.00~2.00 0.05mm This item sets the clearance between cloth cutting knife and left parallel section. Overedging width, left -2.00~2.00 0.05mm This item sets the overedging width of left parallel section. Ratio of right and left shapes 0.10~5.00 0.05mm...
  • Page 49 Edit Item Setting range Remarks unit Flow bar-tacking offset, left 0.00~3.00 0.05mm ※1 This item sets length to form bar-tacking section of flow bar-tacking shape. Flow bar-tacking offset, right 0.00~3.00 0.05mm ※1 This item sets length to form bar-tacking section of flow bar-tacking shape. Eyelet shape length 1.0~10.0 0.1mm...
  • Page 50 Setting Edit Item Remarks range unit Reinforcement of radial shape ※1、※2 This item sets ? with ? without reinforcement stitching of radial shape.With Without. : With : Without Pitch at bar-tacking section 0.200~ 0.025mm This item sets sewing pitch of bar-tacking section. 2.500 Round Square...
  • Page 51 Setting Item Edit unit Remarks range Double stitching cross selection ※3 This item selects overlapped stitching or cross stitching at the needle entry of parallel section when setting double stitching. :Overlapped :Cross stitching stitching Compensation of double stitching width 0.0~2.0 0.1mm ※3...
  • Page 52 Setting Item Edit unit Remarks range Crosswise compensation of needle entry 0.0~1.0 0.1mm ※3 of basting This item sets the amount to move needle entry position to the right or left when performing basting more than two cycles. Compensation of left side position of -2.0~2.0 0.1mm ※2、※3...
  • Page 53 Setting Item Edit unit Remarks range Left parallel section tension 0~200 This item sets needle thread tension at left parallel section. Right parallel section tension 0~200 ※2 This item sets needle thread tension at right parallel section. Left parallel section tension (1st cycle of 0~200 ※2、※3...
  • Page 54 Setting Item Edit unit Remarks NO. range ACT timing adjustment at the start of 1 stitch -5~5 ※2 1st bar-tacking This item adjusts needle thread tension output start timing at 1st bar-tacking section. ACT timing adjustment at the start of 1 stitch -5~5 ※2...
  • Page 55 Setting Item Edit unit Remarks NO. range Tie stitching width at the end of sewing 0.1~1.5 0.1mm This item sets tie stitching width at the end of sewing. Number of stitches of tie stitching at the 1 stitch 0~8 end of sewing This item sets number of stitches of tie stitching at the end of sewing.
  • Page 56 Setting Item Edit unit Remarks NO. range Pitch of going 0.200~2.500 0.025mm This item sets sewing pitch of going side of bar-tacking shape (Shape Nos. 27, 28, 29 and 30 of Width of going 0.1~3.0 0.05mm This item sets width of going side of bar-tacking shape (Shape Nos.
  • Page 57: Inputting The Presser Type

    2-8. INPUTTING THE PRESSER TYPE 2-8-1 Setting procedure of the presser type ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), the contents of setting can be changed. ② Call the presser type selection screen. Press PRESSER TYPE SELECTION button and the presser type selection screen is displayed.
  • Page 58: Table Of Presser Type

    2-8-2. Table of presser type Make the number in the frame of engraved part number of presser foot correspond to the type of presser. Type Part No. of presser foot Type 1 B1511771000* Type 2 B1511772000* Type 3 B1511773000* Type 5 -...
  • Page 59: Changing Needle Thread Tension

    2-9. CHANGING NEEDLE THREAD TENSION ① Display the LBH data input screen. Only in case of the LBH data input screen (blue), needle thread tension can be changed. ② Call the needle thread tension change screen. Press NEEDLE THREAD TENSION button (A) and the needle thread tension change screen is displayed.
  • Page 60 ※ For the tension other than that at parallel section and at bar-tacking section, refer to 2-7. CHANGING SEWING DATA,p.44. 2-17. CHANGING MEMORY SWITCH DATA,p78. Set value of tension at ① parallel section and ② bar-tacking section In case of the radial Set value on panel eyelet shape, set the Initial...
  • Page 61: Setting Procedure Of Sewing Data With/Without Edit

    2-10. SETTING PROCEDURE OF SEWING DATA WITH/WITHOUT EDIT ① Display the sewing data with/without edit setting screen. When continuing pressing switch for three seconds, the sewing data with/without edit setting button is displayed on the screen.When this button is pressed, the sewing data with/without edit setting screen is displayed.
  • Page 62: Copying Lbh Sewing Pattern

    2-11. Copying LBH sewing pattern The sewing data of LBH pattern No. which has been already registered can be copied to LBH pattern No. which has not been registered. Overwriting copy of the pattern is prohibited. When you desire to overwrite, perform it after erasing the pattern once. ①...
  • Page 63 ④ Input the pattern No. of copy destination. Input LBH pattern No. of copy destination with the ten keys (D). It is possible to retrieve the LBH pattern No. which is not used with buttons (E ・ F). ⑤ Start copying. Press ENTER button (G) and copying starts.
  • Page 64: Registering Sewing Data To Customize Button

    2-12. REGISTERING SEWING DATA TO CUSTOMIZE BUTTON Register parameters which are frequently used to CUSTOMIZE button and use them. Screen of the change of parameters which have been registered can be displayed by press only CUSTOMIZE button in the LBH data input screen (blue). 2-12-1.
  • Page 65: Register State At The Time Of Your Purchase

    ③ Select the sewing data to be registered. Select the sewing data you desire to register with the sewing data buttons (C). When the selected button is pressed twice, the selection is released. ④ Register to the customize button. When ENTER button (D) is pressed, register to the customize button is finished and the customize button register screen is...
  • Page 66: Changing Sewing Mode

    2-13. CHANGING SEWING MODE ① Select the sewing mode. Press MODE key from the LBH data input screen, and SEWING MODE SELECTION button (A) is displayed. LBH Press this button and changeover of independent sewing and continuous stitching can be performed. Independent sewing button (B) : Continuous stitching button (D) : ②...
  • Page 67: Lcd Display Section At The Time Of Continuous Stitching

    2-14. LCD DISPLAY SECTION AT THE TIME OF CONTINUOUS STITCHING 2-14-1. LBH continuous stitching data input screen...
  • Page 68 Button and display Description LBH CONTINUOUS STITCHING LBH continuous stitching data new register screen is displayed. DATA NEW REGISTER button LBH CONTINUOUS STITCHING LBH continuous stitching data copy screen is displayed. DATA COPY button LBH PATTERN DATA LBH pattern data which are used in ACF pattern data being selected AUTOMATIC TURN button (to at present are automatically turned.
  • Page 69: Lbh Continuous Stitching Sewing Screen

    2-14-2. LBH continuous stitching sewing screen...
  • Page 70 Button and display Description SEWING MACHINE START Sewing of the selected LBH pattern is started. switch LBH PATTERN DATA LBH pattern data which are used in ACF pattern data being selected at AUTOMATIC TURN button (to present are automatically turned. return) ACF PATTERN NO.
  • Page 71 Button and display Description LBH PATTERN DATA LBH pattern data which are used in ACF pattern data being sewn at AUTOMATIC TURN button (to present are automatically turned. advance) CHANGEOVER OF ACF When the button is pressed, the ACF automatic sewing screen is displayed MODE AND LBH MODE and automatic sewing can be performed.
  • Page 72: Performing Lbh Continuous Stitching

    2-15. Performing LBH continuous stitching Change the sewing mode to the continuous stitching mode before performing setting. -> Refer to 2-13. CHANGING SEWING MODE,p.65. 2-15-1. Selection of LBH continuous stitching data ① Display the LBH continuous stitching data input screen. Only in case of the LBH continuous stitching data input screen (light blue), it is possible to select LBH continuous stitching data No.
  • Page 73: Editing Procedure Of The Lbh Continuous Stitching Data

    2-15-2. Editing procedure of the LBH continuous stitching data ① Display the LBH continuous stitching data input screen. Only in case of the LBH continuous stitching input screen (light blue), it is possible to change the continuous stitching data. In case of the sewing screen (green), press READY key and display the LBH continuous stitching data input screen (light blue).
  • Page 74 ⑤ Call the LBH pattern No. selection screen. Press button (D) displayed under the sewing order display. LBH pattern No. to sew first screen is displayed. ⑥ Select the LBH pattern No. When UP or DOWN SCROLL button (E) is pressed, the registered LBH pattern No.
  • Page 75 ⑧ Edit the sewing data of LBH pattern inputted to LBH continuous stitching data. When the LBH pattern No. is selected, SEWING DATA button (H) displayed the contents of the sewing data inputted to the selected LBH pattern No. is displayed. When the button is pressed, the sewing data input screen is displayed.
  • Page 76: Explanation Of Plural Motions Of Knife

    2-16. EXPLANATION OF PLURAL MOTIONS OF KNIFE This sewing machine can automatically actuate the knife plural times and sew a buttonhole larger than the size of knife by setting the size of knife attached from the operation panel. Set and use this function when sewing various sewing shapes without replacing the knife.
  • Page 77 ③ Input the cloth cutting knife size. Press plus/minus buttons (D) and input the size of knife attached. ④ Determine the cloth cutting knife size. When ENTER button (E) is pressed, the cloth cutting knife size input screen is closed and the input has been completed.
  • Page 78 ⑧ Perform sewing. When READY switch (I) is pressed, the sewing screen (green) is displayed. At this time, when Cloth cut length is set to larger than Cloth cutting knife size which has been set in step ③ , the sewing machine automatically actuates plural motions of knife and performs sewing.
  • Page 79: Changing Memory Switch Data

    2-17. CHANGING MEMORY SWITCH DATA 2-17-1. Changing procedure of memory switch data ① Display the memory switch data list screen. When MODE key is pressed, MEMORY SWITCH button (A) is displayed on the screen. ② Select the memory switch button you desire to change.
  • Page 80 ③ Change the memory switch data. There are data items to change numerals and those to select pictographs in the memory switch data. No. in pink color such as is put on the data items to change numerals and the set value can be changed with buttons displayed in the change screen.
  • Page 81: Memory Switch Data List

    2-17-2. Memory switch data list ① Level 1 Memory switch data (level 1) are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. Setting Initial Item Edit unit range display Presser lifter maximum position...
  • Page 82 Setting Initial Item Edit unit range display Soft-start speed setting 400 ~ 4200 100rpm 800rpm 1st stitch Soft-start speed setting 400 ~ 4200 100rpm 800rpm 2st stitch Soft-start speed setting 400 ~ 4200 100rpm 2000rpm 3st stitch Soft-start speed setting 400 ~...
  • Page 83 Setting Initial Item Edit unit range display Presser size length (Type 5) 10.0 ~ 120.0 0.5mm 10.0mm When type 5 of Kind of presser is set, input the length of the presser. Sewing start position (Feed 2.5 ~ 110.0 0.1mm 2.5mm direction) Sewing start position in terms of presser...
  • Page 84 Setting Initial Item Edit unit range display Selection of start switch Knee When knee switch is selected, perform start of presetting switch with knee switch and cancel of presetting is performed with hand switch. (A mode) When hand switch is selected, perform start of presetting with hand switch and cancel of presetting is performed with knee switch.
  • Page 85 ② Level 2 Memory switch data (level 2) can be edited when pressing MODE switch for as long as 6 seconds. Setting Edit Initial Item range unit display Function of prohibition of selection of kind of presser Change Permitted/Prohibited permitted Prohibition of change of Kind of presser is : Change...
  • Page 86 Setting Initial Item Edit unit range display Compensation of unsteady needle -30 ~ 30 thread tension Output value of needle thread tension is wholly offset and compensated. Output time of needle thread tension changed 0 ~ 20 Without value output When data related to needle thread tension is changed, the changed value is output as long as the set-up time.
  • Page 87 Setting Initial Item Edit unit range display 5 ~ 300 Knife cylinder lowering time (Optional) 1 pulse -120 ~ Y-feed motor origin compensation (0.025 1 pulse -10 ~ 10 Needle-rocking motor origin (0.05 compensation -100 ~ 10 1 pulse (0.05 Presser lifter motor origin compensation Thread trimming on the way in continuous stitching Permitte...
  • Page 88: Other Functions

    PM-1 VD00 XXX. VDT data Format of the data which can be used in common among JUKI sewing machines. Format of the data of sewing proper to LBH such as sewing shape, cloth cutting Parameter data LBH00 XXX. EPD length, overedging width, etc.
  • Page 89 In case of saving the data in the smart media, save the data in the state of directory structure below. When the data are not saved in the correct folder, reading of file cannot be performed. Smart media drive VDATA VD00×××.VDT...
  • Page 90: Performing Communication By Using The Smart Media

    3-1-2 Performing communication by using the smart media [ Setting procedure ] hen the upper side cover located on the side of the operation panel is opened, there is the inserting opening for smart media card. Put the contact part of the card to the front side and insert it into the opening ①...
  • Page 91 [ Removing procedure ] ① Open the smart media cover, push the card until it goes no further, and ease up force when it goes to the end. The card returns by approximately 10 mm in the reverse order of the time of setting. ②...
  • Page 92 ② Start formating of the smart media Set the smart media you desire to format to the smart media slot, close the cover, press button (B) and formating starts. Save necessary data in the smart media to the other vehicle before formating. When formating is performed, the inside data are deleted.
  • Page 93: Performing Communication By Using Rs232C

    3-1-3. Performing communication by using RS232C [ Setting procedure ] It is possible to send and receive the data, by using RS232C cable, with the personal computer or the like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.
  • Page 94: Take-In Of The Data

    3-1-4. Take-in of the data ① Display the communication screen When communication switch (A) of switch seat section is pressed in the data input screen, the communication screen is displayed. ② Select the kind of data. When data selection button (B) is pressed, the data selection screen is displayed.
  • Page 95 ④ Select the communication procedure. There are four communication procedures as described below. (E)Writing data from smart media to panel (F)Writing data from personal computer (server) to panel (G)Writing data from panel to smart media (H)Writing data from panel to personal computer (server) Select the button of communication procedure you desire.
  • Page 96 ⑦ Start communication. When communication button (L) is pressed, the data communication starts. The communication screen is displayed during communication and the screen returns to the communication screen after the end of communication. ※ Do not open the cover during reading the data. Data may not be read in.
  • Page 97: Information Function

    3-2. INFORMATION FUNCTION There are three functions below in the information function. 1)Oil replacement time, needle replacement time, cleaning time, etc. are designated and the warning notice is performed when the designated time has passed. 3-2-1. Observing the maintenance and inspection information,p.97. 3-2-2.
  • Page 98: Observing The Maintenance And Inspection Information

    3-2-1. Observing the maintenance and inspection information ① Display the information screen. When information key (A) of the switch seat section is pressed in the data input screen, the information screen is displayed. ② Display the maintenance and inspection information screen.
  • Page 99 ③ Perform clearing remaining time up to the replacement. When button (C) of the item you desire to clear is pressed, the time of replacement clear screen is displayed. When ENTER button (G) is pressed, the remaining time up to the replacement is cleared.
  • Page 100: Inputting The Inspection Time

    3-2-2. Inputting the inspection time ① Display the information screen (maintenance personnel level). When information key (A) of the switch seat section is pressed in the data input screen for approximately three seconds, information screen (maintenance level) is displayed. In case of the maintenance personnel level, the pictograph located on the upper left side changes from blue to orange, and five buttons are displayed.
  • Page 101 The same information as that in the normal maintenance and inspection information screen is displayed in the maintenance and inspection information screen. When button (E) of the item you desire to change the inspection time is pressed, the inspection time input screen is displayed.
  • Page 102: Releasing Procedure Of The Warning

    3-2-3. Releasing procedure of the warning When the designated inspection time is reached, the warning screen is displayed. In case of clearing the inspection time, press CLEAR button (A). The inspection time is cleared and the pop-up is closed. In case of not clearing the inspection time, press CANCEL button (B) and close the pop-up.
  • Page 103: Observing The Production Control Information

    3-2-4. Observing the production control information It is possible to designate the start, display the number of pieces of production from the start to the existing time, display the number of pieces of production target, etc. in the production control screen.
  • Page 104 Information on the following 5 items is displayed in the production control screen. A : Existing target value Number of pieces of the target of products at the present time is automatically displayed. B : Actual results value Number of pieces of the sewn products is automatically displayed.
  • Page 105: When Displaying From The Sewing Screen

    3-2-4-2. When displaying from the sewing screen ① Display the sewing screen. When READY key (A) of the switch seat section is pressed in the ACF data input screen, the automatic sewing screen is displayed. ② Display the production control screen. When information key (B) of the switch seat section is pressed in the sewing screen, the...
  • Page 106: Performing Setting Of The Production Control Information

    3-2-5. Performing setting of the production control information ① Display the production control screen. Display the production control screen referring 3-2-4. Observing the production control information,p.102. ② Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on.
  • Page 107 ③ Input the pitch time. Next, input the pitch time required for one process. When pitch time button (D) in the previous page is pressed, the pitch time input screen is displayed. Input the value you desire with ten keys or -/+ buttons. After the input, press ENTER button (F).
  • Page 108 ⑥ Stop the count. Display the production control screen referring to 3-2-4. Observing the production control information,p.102. When the count is being performed, STOP button (H) is displayed. When STOP button (H) is pressed, the count is stopped. After the stop, START button is displayed at the position of STOP button.
  • Page 109: Observing The Working Measurement Information

    3-2-6. Observing the working measurement information ① Display the information screen. When INFORMATION key (A) of the switch seat section in the ACF data input screen is pressed, the information screen is displayed. ② Display the working measurement screen. Press working measurement screen display button in the information screen.
  • Page 110 ③ Input the number of times of thread trimming. Next, input the number of times of thread trimming per process. When number of times of thread trimming button (E) in the previous page is pressed, the number of times of thread trimming input screen is displayed. Input the value you desire with ten keys or -/+ buttons.
  • Page 111 ⑤ Stop the count Display the working measurement screen referring to ① and ② of 3-2-6. Observing the working measurement information,p108. STOP switch (H) is displayed when the measurement is being performed. When STOP switch (H) is pressed, the measurement is stopped. After the stop, START button is displayed at the position of STOP button.
  • Page 112: Trial Sewing Function

    3-3. TRIAL SEWING FUNCTION Data created with PM-1 (sewing data creation and edit software) can be sewn on trial by on-line connection of the personal computer with the sewing machine. I P 2 0 0 Transmit PM-1 Connect the personal computer with IP200 and transmit data to the sewing machine after creation of data with PM-1.
  • Page 113 ③ Select the vector parameter to be changed. Press UP/DOWN scroll button and select the parameter item you desire to change. ④ Change the data. There are data item to change numerals and that to select pictographs in the sewing data. NO. in pink color such as is put on the data item to change numerals and the set value can be changed...
  • Page 114 ⑥ Register the data to the pattern. When the data which has been sewn on trial is registered to the panel, press REGISTER button (B) displayed in the trial sewing screen, and the register screen is displayed. Input the pattern No. you desire to register with ten keys (E).
  • Page 115: Vector Parameter List

    3-3-2. Vector parameter list Initial Item Setting range Edit unit display Knife groove width, right -2.00 ~ 2.00 0.05mm Knife groove width, left 0.05mm -2.00 ~ 2.00 With/without knife 0 ~ 1 Max. speed limitation 400 ~ 4200 100rpm 1st clearance compensation 1 stitch -9 ~...
  • Page 116: Thread Tension Value Display Color List

    3-3-3. Thread tension value display color list Needle entry diagram to be displayed is different according to the thread tension value which is set to the needle entry point. The color displayed according to the thread tension is as described below.
  • Page 117: Error Code List

    4. ERROR CODE LIST How to Place of Error code Description of error recover recovery Contact of initialization of EEP-ROM of MAIN Turn OFF E001 CONTROL p.c.b. the power. When data is not written in EEP-ROM or data is broken, data is automatically initialized and the initialization is informed.
  • Page 118 How to Place of Error code Description of error recover recovery EEP-ROM capacity over Possible to Previous E017 Capacity of EEP-ROM is short. re-start screen after reset. Type of EEP-ROM is different. Previous E018 When the mounted EEP-ROM is different in type. screen File size over Possible to...
  • Page 119 How to Place of Error code Description of error recover recovery Read error Possible to Previous E027 Data read from server cannot be performed. re-start screen after reset. Write error Possible to Previous E028 Data write from server cannot be performed. re-start screen after reset.
  • Page 120 How to Place of Error code Description of error recover recovery Memory switch data error Turn OFF E061 When memory switch data is broken or revision is the power. old. Sewing data error Turn OFF E062 When sewing data is broken or revision is old. the power.
  • Page 121 How to Place of Error code Description of error recover recovery When sewing counter set value is smaller than Possible to ACF data E410 the number of times of sewing of the sewing re-start input screen pattern which is selected at present. after reset.
  • Page 122 How to Error code Description of error Place of recovery recover Presser size over of tie stitching at sewing start Possible to Sewing data E494 When stitching data of tie stitching at sewing re-start input start exceeds presser size. after reset. screen Presser size error (Width direction : right only) Possible to...
  • Page 123 How to Place of Error code Description of error recover recovery Main shaft motor encoder defectiveness or Turn OFF E730 phase-out the power. When encoder of sewing machine motor is abnormal. Main motor hole sensor defectiveness or position Turn OFF E731...
  • Page 124 How to Place of Error code Description of error recover recovery Overcurrent of main shaft motor Turn OFF E902 When current flows excessively to sewing the power. machine motor. Abnormality of stepping motor power Turn OFF E903 When stepping motor power of servo control the power.
  • Page 125 How to Place of Error code Description of error recover recovery Bobbin thread trimmer motor origin retrieval error Turn OFF E911 When origin sensor signal is not inputted at the time the power. of origin retrieval motion. Abnormality of communication between operation Turn OFF E915...
  • Page 126 How to Place of Error code Description of error recover recovery When carriage does not pass sensor even when three Turn OFF E984 seconds or more have passed from command to move the power. carriage to Preset side. Turn OFF Preset is not advanced.
  • Page 127: Maintenance Mode

    5. MAINTENANCE MODE 5-1. PERFORMING KEY LOCK ① Display the key lock screen. Press key for three seconds, and the KEY LOCK button (A) is displayed on the screen. When this button is pressed down, the key lock screen is displayed. The existing setting state is displayed on the KEY LOCK button.
  • Page 128 ③ Close the mode screen and display the data input screen. When the mode screen is closed and the data input screen is displayed, pictograph (C) 0 q showing the key lock state is displayed on the right-hand side of the pattern No. display. Besides, only the buttons which are possible to be used even in the key lock state are displayed.
  • Page 129: Displaying Version Information

    5-2. DISPLAYING VERSION INFORMATION ① Display the version information screen. When MODE key is held pressed for three seconds, VERSION INFORMATION button (A) is displayed on the screen. The version information on the sewing machine you use is displayed on the version information scren, and it is possible to check it.
  • Page 130: Using Check Program

    5-3. USING CHECK PROGRAM 5-3-1. Displaying the check program screen When MODE key is held pressed for three seconds, CHECK PROGRAM button (A) is displayed on the screen. For the check program, there are 5 items below. Needle thread trimmer origin adjustment ->...
  • Page 131: Performing Needle Thread Trimmer Origin Adjustment

    5-3-2. Performing needle thread trimmer origin adjustment ① Display the needle thread trimmer origin adjustment screen. When NEEDLE THREAD TRIMMER ORIGIN ADJUSTMENT button $ (A) is pressed, the needle thread trimmer origin adjustment screen is displayed. ② Perform the needle thread trimmer origin adjustment.
  • Page 132: Performing Bobbin Thread Trimmer Origin Adjustment

    5-3-3. Performing bobbin thread trimmer origin adjustment ① Display the bobbin thread trimmer origin adjustment screen. When BOBBIN THREAD TRIMMER ORIGIN ADJUSTMENT button (A) is pressed, the bobbin thread trimmer origin adjustment screen is displayed. ② Perform the bobbin thread trimmer origin adjustment.
  • Page 133: Performing Sensor Check

    5-3-4. Performing sensor check ① Display the sensor check screen. When SENSOR CHECK button (A) on the check program screen is pressed, the sensor check screen is displayed. ② Perform the sensor check. Input status of the various sensors can be checked on the sensor check screen.
  • Page 134 For the sensors, 18 kinds below are displayed. Pictograph Description of sensor Thread breakage detection Cloth cutting knife sensor Head tilt sensor Stop switch (Head side switch) Needle rocking sensor Sewing machine woodruff plate sensor Knee switch sensor Hand switch sensor Cloth detection sensor Carriage origin sensor Carriage retardation position sensor...
  • Page 135: Performing Lcd Check

    5-3-5. Performing LCD check ① Display the LCD check screen. When LCD CHECK buton (A) on the check program screen is pressed, the LCD check screen is displayed. ② Check whether any dot of LCD is omitted. The screen of LCD check screen is displayed by one color only.
  • Page 136: Performing Touch Panel Compensation

    5-3-6. Performing touch panel compensation ① Display the touch panel compensation screen. When TOUCH PANEL COMPENSATION button (A) on the check program screen is pressed, the touch panel compensation screen is displayed. ② Press the lower left position. Press red circle (C) located at the lower left position on the screen.
  • Page 137 ④ Press the upper left position Press red circle (E) located at the upper left position on the screen. When finishing the compensation, press CANCEL button (B). ⑤ Press the upper right position. Press red circle (F) located at the upper right position on the screen.
  • Page 138: Communication Screen Of Maintenance Personnel Level

    5-4. Communication screen of maintenance personnel level For the communication screen, the level which is normally used and the one which is used by the maintenance personnel are different in the kinds of data to be handled. 5-4-1. Data which are possible to be handled In case of the maintenance personnel level, it is possible to use 5 different kinds of data in addition to the normal two kinds.
  • Page 139: Displaying The Maintenance Personnel Level

    5-4-2. Displaying the maintenance personnel level ① Display the communication screen of the maintenance personnel level. When COMMUNICATION key (A) is pressed as long as three seconds, the image located at the upper left position is changed to orange color (B) and the communication screen of the maintenance personnel level is displayed.
  • Page 140: Information Screen Of The Maintenance Personnel Level

    5-5. Information screen of the maintenance personnel level 5-5-1. Display of error record ① Display the information screen of the maintenance personnel level. When INFORMATION key (A) of switch seat section is pressed for approximately three seconds in the data input screen, the information screen of the maintenance personnel level is displayed.
  • Page 141 Error record of the sewing machine you use is displayed in the error record screen, and you can check the error. C : Order that error has occurred. D : Error code E : Cumulative current-carrying time (hour) at the time of occurrence of error When CANCEL button (G) is pressed, the error record screen is closed and the information...
  • Page 142: Display Of The Cumulative Working Information

    5-5-2. Display of the cumulative working information ① Display the information screen of the maintenance personnel level. When INFORMATION key of switch seat section is pressed for approximately three seconds in the data input screen, the information screen of the maintenance personnel level is displayed. In case of the maintenance personnel level, the pictograph located at the upper left position changes from blue color to orange color, and 5...

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