Table Of Contents - Hitachi X200 Series Instruction Manual

Table of Contents

Safety Messages2
Definitions And Symbols2
Hazardous High Voltage2
General Precautions - Read These First3
Index To Warnings And Cautions In This Manual5
Wiring7
Powerup Test Caution Messages8
Warnings For Configuring Drive Parameters9
Cautions For Configuring Drive Parameters9
Cautions For Operations And Monitoring10
Warnings And Cautions For Troubleshooting And Maintenance11
General Warnings And Cautions11
Terminal Tightening Torque And Wire Size15
Wire Connectors15
Circuit Breaker And Fuse Sizes16
Motor Overload Protection16
Table Of Contents17
Revisions19
Contact Information20
Getting Started22
Main Features23
Introduction23
Operator Interface Options24
Inverter Specification Label25
X200 Inverter Specifications26
Model-Specific Tables For 200V And 400V Class Inverters26
Dynamic Braking26
Torque Characteristics30
General Specifications31
Derating Curves33
Introduction To Variable-Frequency Drives40
The Purpose Of Motor Speed Control For Industry40
What Is An Inverter40
Torque And Constant Volts/Hertz Operation41
Inverter Input And Three-Phase Power41
Inverter Output To The Motor42
Intelligent Functions And Parameters43
Braking43
Velocity Profiles44
Frequently Asked Questions45
Inverter Mounting And Installation48
Orientation To Inverter Features49
Unpacking And Inspection49
Main Physical Features49
Front Housing Cover50
Housing Cover Removal50
Logic Connector Introduction51
Dip Switch Introduction52
Connecting The Inverter To Modbus52
Power Wiring Access53
Basic System Description54
Step-By-Step Basic Installation55
Choosing A Mounting Location56
Ensure Adequate Ventilation57
Keep Debris Out Of Inverter Vents57
Check Inverter Dimensions58
Prepare For Wiring65
Determining Wire And Fuse Sizes66
Terminal Dimensions And Torque Specs67
Wire The Inverter Input To A Supply67
Wire The Inverter Output To Motor70
Logic Control Wiring70
Uncover The Inverter Vents71
Powerup Test71
Goals For The Powerup Test71
Pre-Test And Operational Precautions72
Powering The Inverter72
Using The Front Panel Keypad73
Key And Indicator Legend73
Keys, Modes, And Parameters74
Keypad Navigation Map75
Selecting Functions And Editing Parameters76
Select The Keypad For Run Command77
Set The Motor Base Frequency78
Set The Motor Current79
Set The Number Of Motor Poles80
Monitoring Parameters With The Display81
Running The Motor81
Output Frequency (Speed) Monitor81
Powerup Test Observations And Summary82
State Of Inverter At Stop82
Interpreting The Display82
Run/Stop Versus Monitor/Program Modes82
Configuring Drive Parameters84
Choosing A Programming Device85
Introduction Of Inverter Programming85
Using The Keypad Devices86
Operational Modes88
Run Mode Edit88
Control Algorithms88
"D" Group: Monitoring Functions89
Trip Event And History Monitoring90
Local Monitoring During Network Operation91
"F" Group: Main Profile Parameters92
"A" Group: Standard Functions93
Basic Parameter Settings95
Analog Input Settings96
Multi-Speed And Jog Frequency Setting98
Torque Control Algorithms99
Constant And Variable (Reduced) Torque99
Manual Torque Boost99
Voltage Gain100
Dc Braking (Db) Settings101
Normal Dc Braking Performance101
Dc Braking – Frequency Detection101
Frequency-Related Functions103
Jump Frequencies104
Pid Control105
Automatic Voltage Regulation (Avr) Function106
Energy Savings Mode / Optional Accel/Decel107
Second Acceleration And Deceleration Functions108
Accel/Decel110
Additional Analog Input Settings111
Input Range Settings111
Analog Input Calculate Function112
Add Frequency113
Potentiometer Settings114
"B" Group: Fine Tuning Functions115
Automatic Restart Mode115
Electronic Thermal Overload Alarm Setting117
Overload Restriction118
Software Lock Mode119
Controlled Stop Operation At Power Loss121
Miscellaneous Settings123
"C" Group: Intelligent Terminal Functions132
Input Terminal Configuration132
Input Function Summary Table134
Output Terminal Configuration137
Output Function Summary Table138
Analog Function Summary Table139
Low Load Detection Parameters140
Output Function Adjustment Parameters141
Network Communications Settings143
Analog Signal Calibration Settings144
Miscellaneous Functions145
Output Logic And Timing146
Logic Output Function146
Output Signal On/Off Delay Function147
"H" Group: Motor Constants Functions148
Operations And Monitoring150
Caution Messages For Operating Procedures151
Warning Messages For Operating Procedures152
Connecting To Plcs And Other Devices153
Example Wiring Diagram154
Control Logic Signal Specifications155
Intelligent Terminal Listing156
Intelligent Inputs156
Intelligent Outputs156
Using Intelligent Input Terminals157
Sinking Inputs, Internal Supply158
Sourcing Inputs, Internal Supply158
Forward Run/Stop And Reverse Run/Stop Commands160
Multi-Speed Select161
Jogging Command163
External Signal For Dc Braking164
Set Second Motor, Special Set165
Two Stage Acceleration And Deceleration166
Free-Run Stop167
External Trip168
Unattended Start Protection169
Software Lock170
Analog Input Current/Voltage Select171
Reset Inverter172
Thermistor Thermal Protection173
Three-Wire Interface Operation174
Pid On/Off And Pid Clear175
Remote Control Up And Down Functions176
Force Operation From Digital Operator178
Add Frequency Enable179
Force Terminal Mode180
Inverter Ready180
Emergency Stop181
How To Go Into Emergency Stop Mode182
Using Intelligent Output Terminals185
Sinking Outputs, Open Collector185
Internal Relay Output186
Run Signal188
Frequency Arrival Signals189
Overload Advance Notice Signal191
Output Deviation For Pid Control192
Alarm Signal193
Analog Input Disconnect Detect195
Voltage Signal Loss195
Current Signal Loss195
Pid Second Stage Output196
Network Detection Signal (Integrated Modbus)199
Network Detection Signal (Fieldbus Option)202
Low Load Detection Signal203
Analog Input Operation204
Voltage Input204
Current Input204
Analog Output Operation206
Am Output Offset Adjustment206
Am Output Gain Adjustment206
Pid Loop Operation207
Pid Loop Configuration208
Pid Output Limit208
Error Inversion208
Configuring The Inverter For Multiple Motors209
Simultaneous Connections209
Inverter Configuration For Two Motor Types209
Chapter 5: Inverter System Accessories212
Component Description212
Component Descriptions214
Ac Reactors, Input Side214
Examples Of These Situations Include214
Example Calculation214
Zero-Phase Reactor (Rf Noise Filter)215
Emi Filter215
Rf Noise Filter (Capacitive)215
Dc Link Choke215
Dynamic Braking Usage216
Selecting Braking Resistors For External Braking Units216
Troubleshooting And Maintenance220
General Precautions And Notes221
Inspection Items221
Troubleshooting221
Troubleshooting Tips222
Monitoring Trip Events, History, & Conditions224
Fault Detection And Clearing224
Error Codes224
Trip History And Inverter Status226
Restoring Factory Default Settings227
Maintenance And Inspection228
Monthly And Yearly Inspection Chart228
Megger Test229
Spare Parts230
Capacitor Life Curves230
General Inverter Electrical Measurements231
Single-Phase Measurement Diagram232
Three-Phase Measurement Diagram232
Inverter Output Voltage Measurement Techniques233
Igbt Test Method234
Legend Almost Infinite Resistance234
Almost Zero Resistance234
Warranty235
Glossary And Bibliography236
Appendix A: Glossary And Bibliography236
Modbus Network Communications244
Network Protocol Reference244
Modbus Data Listing244
Terminate Network Wiring247
Set Inverter Ope/485 Switch247
Inverter Parameter Setup248
Transmission Procedure249
Message Configuration: Query249
Slave Address:249
Function Code250
Error Check250
Header And Trailer (Silent Interval)250
Message Configuration: Response251
Transmission Time Required251
Normal Response251
Response When An Error Occurs251
No Response Occurs252
Explanation Of Function Codes253
Read Holding Register [03H]254
Write In Coil [05H]255
Write In Holding Register [06H]256
Loopback Test [08H]257
Write In Coils [0Fh]258
Write In Holding Registers [10H]259
Exception Response260
Store New Register Data (Enter Command)261
Modbus Coil List262
Modbus Holding Registers264
Appendix C: Drive Parameter Setting Tables284
Parameter Settings For Keypad Entry284
Main Profile Parameters285
Standard Functions286
Appendix D: Ce-Emc Installation Guidelines294
Hitachi Emc Recommendations294
Ce-Emc Installation Guidelines295
Installation For X200 Series (Example Of Sfef Models)297
Index300