Engine Deck Group - Exmark Turf Tracer HP 4500-359 Parts Manual

Item Part No. Description
1 323-11 Screw, HH 3/8-16 x 2-1/4 .......................2
323-11 Screw, HH 3/8-16 x 2-1/4 .......................1
2 98-5975 Washer, Spring Disc 3/8.........................11
98-5975 Washer, Spring Disc 3/8.........................13
3 103-3506 Seal, Single Lip ......................................1
4 1-513034 Bearing, Pivot.........................................2
5 302-19 Zerk, 1/4-28 Str ......................................1
6 1-414143 Asm, Bellcrank (1-412285-03) W/Brgs
7 322-6 Screw, HH 5/16-18 x 1-1/4 .....................1
8 321-6 Screw, HH 1/4-20 x 1 .............................2
9 32128-33 Nut, Whizlock 1/4-20 ..............................4
10 1-523498 Spring, Motion Control ...........................1
11 103-7398 Spring, Belt Tension...............................1
12 1-543007 Spacer ...................................................1
13 1-213069 Washer ..................................................1
14 3296-29 Nut, Nyloc 5/16-18 .................................3
15 3256-4 Washer, 3/8 Std .....................................2
16 3290-357 Nut, Whizlock 3/8-16 ..............................19
17 1-413282 Linkage ..................................................1
18 1-806003 Hairpin, Cotter........................................1
19 109-1297 Asm, Deck (103-7345-01) W/Decals ......1
20 323-4 Screw, HH 3/8-16 x 3/4 ..........................2
21 1-633068 Arm ........................................................1
22 32128-20 Nut, Whizlock 5/16-18 ............................15
23 1-303334 Washer, Spring Disc 5/16.......................5
24 1-322110 Wld, Belt Guide ......................................1
25 322-7 Screw, HH 5/16-18 x 1-1/2 .....................3
322-7 Screw, HH 5/16-18 x 1-1/2 .....................4
26 322-9 Screw, HH 5/16-18x 1-3/4 ......................1
27 3256-3 Washer, 5/16 Std ...................................2
28 1-323366 Ring, Split ..............................................1
29 3296-39 Nut, Nyloc 3/8-16 ...................................5
30 323-6 Screw, HH 3/8-16 x 1 .............................8
323-6 Screw, HH 3/8-16 x 1 .............................10
31 1-412080-01 Mount, Wheel Motor (36") ......................2
1-412082-01 Mount, Wheel Motor (48"& 52") ..............2
32 323-6 Screw, HH 3/8-16 x 1 .............................8
33 1-602997 Hub, W/Studs.........................................2
1-633926 Stud, Wheel 1/2-20 ................................8
34 1-413473 Asm, Wheel & Tire (36").........................2
1-413474 Tire 16 x 6.50-8 (36") .............................2
1-613263 Asm, Wheel & Tire (48" & 52") ...............2
1-613264 Tire 16 x 7.50-8 (48" & 52") ....................2
1-603715 Wheel ....................................................2
35 242-50 Nut, Lug 1/2-20 ......................................8
36 32136-5 Nut, Slotted 3/4-16 .................................2
37 1-806800 Pin, Cotter 9/64 x 1-1/2 ..........................2
38 1-807264 Key, 1/4 x 1/4 x 2-5/8 .............................1
39 103-6309 Asm, Drive Sheave ................................1
40 1-603609 Bushing..................................................1
41 1-373034 Washer ..................................................2
42 1-603610 Washer, Spring Disk 7/16.......................2
43∇ 3212-10 Screw, HH 7/16-20 x 2-1/2 .....................1
44 3256-24 Washer, 3/8 SAE ...................................2
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Manual start only.
Electric start only.
∇ Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube):
on setscrew threads.
on sheave retaining bolt in engine crankshaft.
on sheave retaining bolt on clutch arm.

ENGINE DECK GROUP

Qty. Item Part No.
45 109-4077
46 1-603496
47 103-8599
48 109-1296
49 1481
50 98-5961
51 323-9
1 52 1-809069
53 1-323365
54 3256-14
55 3296-2
56 1-807272
57∇ 1-803050
58 109-1057
59 1-413010
60 103-6317
61 1-807259
62 103-6308
63 1-413111
64 32120-8
65 1-413012
66 1-523157
67 1-413049-01
68 322-5
69 1-413207
70 1-414418
71 1-413235
72 1-412138-03
73 322-3
74 1-413062
75 323-8
76 103-6310
77 1-412031
1-412028
78∇ 1-800521
79 1-413009-01
80 103-2056
81 1-413510
82 1-413511
83 103-3442
84 1-543792
85 1-413541
86 103-1098
87 1-543882
88 323-7
89 32120-10
90 1-807019
103-3504
91
92 106-7159
93 103-5677
94 103-3505
95 103-2916
96 95-5975
Apply antiseize:
between engine crankshaft and pump and blade drive sheave.
between sheave w/shaft and bearing bores and sheave w/drum.
between pump shafts and sheaves.
9
Description
Pulley, Idler............................................ 1
Bushing, Idler......................................... 1
Spring, Extension................................... 1
Kit, Idler Arm (109-1208-03) W/Brgs ...... 1
Zerk, 45° 1/4-28 ..................................... 2
Screw, HH 3/8-16 x 4 Gr8 ...................... 1
Screw, HH 3/8-16 x 1-3/4....................... 2
Screw, HSH #10-24 x 7/8....................... 1
Chain, Cold Start ................................... 1
Washer, #10 Std .................................... 1
Nut, Nyloc #10-24 .................................. 1
Key, 5mm x 5mm x 25mm ..................... 2
Setscrew, 5/16-18 x 3/4 ......................... 4
Belt, Pump Drive.................................... 1
Sheave, Pump Drive .............................. 2
Belt, Blade Clutch .................................. 1
Key, 1/4 x 1/4 x 1 ................................... 1
Sheave W/Shaft..................................... 1
Bearing, Clutch ...................................... 2
Ring, Retaining ...................................... 2
Spacer, Bearing ..................................... 1
Washer, Spacer..................................... 1
Plate, Clutch Pivot ................................. 1
Screw, HH 5/16-18 x 1........................... 6
Pivot, Bearing ........................................ 2
Asm, Clutch Arm (1-412417-03)
W/Bearings ............................................ 1
Washer, Spacer..................................... 1
Wld, Pivot Pin ........................................ 1
Screw, HH 5/16-18 x 3/4........................ 3
Band, Brake........................................... 1
Screw, HH 3/8-16 x 1 1/2....................... 2
Wld, Belt Guide...................................... 1
Sheave W/Drum (36" & 52")................... 1
Sheave W/Drum (48") ............................ 1
Screw, HH 3/8-24 x 1............................. 1
Plate, Guard .......................................... 1
Shield, Trailing....................................... 1
Clip, Loom 1/2 ....................................... 2
Hanger, Drag Shield .............................. 2
Battery, Cover (1-543891) W/Decal ....... 1
Wingnut, Nyloc 1/4-20............................ 2
Trim-Lok, 1/8 x 5.................................... 1
Stand W/ Trim-Lok................................. 1
Bolt, Hold Down ..................................... 2
Screw, HH 3/8-16 x 1 1/4....................... 1
Ring, Retaining ...................................... 2
Key, Woodruff 1 x 1/4 ............................ 2
Bearing, Spherical ................................. 2
O-Ring ................................................... 2
Spacer ................................................... 1
Seal, Double, Lip ................................... 1
Guard, Top ............................................ 1
Washer, Spring Disc .............................. 8
Qty.