Related Manuals for Exmark LAZER Z HP 465
Summary of Contents for Exmark LAZER Z HP 465
- Page 1 LAZER Z ® 465, 505, AND 565 MODELS For Serial Nos. 720,000 & Higher Part No. 4500-251 Rev. A...
- Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
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Page 3: Introduction
All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance. -
Page 4: Table Of Contents
Contents Deck Leveling ..........33 Pump Drive Belt Tension....... 33 Deck Belt Tension ........33 Introduction ............3 Brake Link Adjustment........34 Safety ..............5 Brake Adjustment.......... 34 Safety Alert Symbol ......... 5 Electric Clutch Adjustment......34 Safe Operating Practices ........5 Reverse Indicator Adjustment...... -
Page 5: Safety
• Evaluate the terrain to determine what accessories ALERT! YOUR SAFETY IS INVOLVED! and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark. • Wear appropriate clothing including safety glasses, Figure 2 substantial footwear, long trousers, and hearing 1. - Page 6 Safety DANGER DANGER In certain conditions gasoline is extremely In certain conditions during fueling, static flammable and vapors are explosive. electricity can be released causing a spark which can ignite gasoline vapors. A fire or A fire or explosion from gasoline can burn explosion from gasoline can burn you and you, others, and cause property damage.
- Page 7 Safety Operation damage and make repairs before restarting and operating the mower). WARNING – Before clearing blockages. – Whenever you leave the mower. Operating engine parts, especially the muffler, become extremely hot. Severe burns • Stop engine, wait for all moving parts to stop, and can occur on contact and debris, such as engage parking brake: leaves, grass, brush, etc.
- Page 8 Safety • Watch for ditches, holes, rocks, dips and rises that DANGER change the operating angle, as rough terrain could overturn the machine. Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels • Avoid sudden starts when mowing uphill because dropping over edges, ditches, steep banks, or the mower may tip backwards.
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Page 9: Maintenance And Storage
Safety Maintenance and Storage WARNING • Disengage drives, lower implement, set parking Hydraulic fluid escaping under pressure brake, stop engine and remove key or disconnect can penetrate skin and cause injury. Fluid spark plug wire. Wait for all movement to stop accidentally injected into the skin must be before adjusting, cleaning or repairing. -
Page 10: Safety And Instructional Decals
Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs. - Page 11 Safety 98-5954 103–2076 103–4930 103–2644 103–6340 103–4892...
- Page 12 Safety 109-0872 109–1196 107-2102 109–1224 107-2112...
- Page 13 Safety 109-3148 109–7949 109–1399 103–4891 108–5995 1. Fast 2. Slow 3. Neutral 4. Reverse...
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Page 14: Specifications
Specifications Specifications Model Numbers Serial Nos: 720,000 and Higher LHP19KA465; LHP19KA465CA; LHP23KA465; LHP23KA505; LHP23KA565; LHP27KC505; LHP27KC505R; LHP27KC565 Systems • Operator must be in seat when PTO is engaged, brake is disengaged, or motion control levers are moved in or engine will stop. Engine •... -
Page 15: Hydrostatic Ground Drive System
Specifications Tires & Wheels • Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components. Drive Held in tilted position with prop rod. Adjustable fore and aft seat track. Pneumatic (Air-Filled) • Armrests: Model Number LHP19KA465*; LHP19KA465** LHP19KA465CA;... -
Page 16: Dimensions
Specifications – 46 inch Deck: 16.25 inches (41.3 cm) 46 inch 50 inch 56 inch Deck Deck Deck – 50 inch Deck: 17.50 inches (44.5 cm) Deflector 49.5 inches 51.1 inches 57.3 inches – 56 inch Deck: 19.50 inches (49.5 cm) (125.7 cm) (129.8 cm) (145.5 cm) -
Page 17: Torque Requirements
Product Overview Torque Requirements Product Overview Bolt Location Torque Blade Drive Sheave 90–110 ft-lb Mounting Nut (122–149 N-m) Cutter Housing Spindle 160-185 ft-lb (217–251 N-m) Blade Mounting Bolt 55-60 ft-lb (75-81 N-m) (lubricate with anti-seize) 30-35 ft-lb (41-47 N-m) Engine Deck/Front Frame Mount Bolts Anti-Scalp Roller Nyloc 30-35 ft-lb (41-47 N-m) -
Page 18: Operation
Operation Operation The unit must be tied down and brake engaged when transporting. Note: Determine the left and right sides of the Ignition Switch machine from the normal operating position. Located on right fuel tank. Controls The ignition switch is used to start and stop the engine. -
Page 19: Pre-Start
Operation Drive wheel release valves are used to release the (13 mm) below the bottom of the filler neck to allow hydrostatic drive system to allow the machine to be for fuel expansion and prevent fuel spillage. pushed without the engine running. Unhook seat Make sure you understand the controls, their latch and tilt seat up to gain access to pumps. -
Page 20: Engaging The Pto
Operation Important: Do Not crank the engine continuously for more than ten seconds at a time. If the engine does not start, allow a 60 second cool-down period between starting attempts. Failure to follow these guidelines can burn out the starter motor. 7. -
Page 21: Stopping The Engine
Operation Stopping the Engine 1. Bring the unit to a full stop. 2. Disengage the PTO. 3. Move the motion control levers out to the neutral lock position. 4. Engage the parking brake. 5. Place the throttle midway between the “SLOW” and “FAST”... -
Page 22: Adjusting The Cutting Height
Operation deck lift assist lever located at the front right corner of the floor pan. Note: When changing the cutting height positions, always come to a complete stop and disengage the PTO. Figure 8 1. Lever in transport and 4 1/2 inch (11.4 cm) cutting height position Figure 7 1. -
Page 23: Transporting
Operation 6. Place the rollers in one of the positions shown (Figure 9). Rollers will maintain 3/4 inch (19 mm) clearance to the ground to minimize gouging and roller wear or damage. Figure 9 For cutting heights above 4.0 inches (102 mm) use the Figure 10 bottom hole. - Page 24 Operation Important: Do Not attempt to turn the unit WARNING while on the ramp, you may lose control and drive off the side. Loading a unit on a trailer or truck increases the possibility of backward tip-over. Avoid sudden acceleration when driving up a ramp Backward tip-over could cause serious injury and sudden deceleration when backing down a ramp.
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Page 25: Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching made, someone could start the engine. a hot engine can cause severe burns. Accidental starting of the engine could Allow the engine to cool completely before seriously injure you or other bystanders. -
Page 26: Periodic Maintenance
Maintenance Maintenance Service Maintenance Procedure Interval • Check the wheel hub slotted nut torque specifications. Every 500 hours • Check the wheel lug nuts. Monthly • Check the battery charge. • Grease the front caster wheel hubs. • Grease front caster pivots. •... -
Page 27: Check Mower Blades
B. Install bushing/blade assembly into spindle. serious personal injury or death. Always install the original Exmark blades, blade bushings, and blade bolts as shown. Check Safety Interlock System... -
Page 28: Check Rollover Protection System (Roll Bar) Pins
Change Engine Oil Note: If machine does not pass any of these tests, Service Interval: After the first 5 hours do not operate. Contact your authorized EXMARK Every 100 hours/Yearly SERVICE DEALER. (whichever comes first) -
Page 29: Check Hydraulic Oil Level
Maintenance engine. Place pan under machine to catch oil. 4. Check tire pressure in caster tires. Remove plug from end of drain hose. Allow oil 5. Inflate caster tires to 13 psi (90 kPa). to drain and replace oil drain plug. Torque plug 6. -
Page 30: Lubricate Caster Wheel Hubs
6. Pack the bearings with a NGLI grade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be Number 6 (Pump Drive Belt Idler Arm) Located replaced. Under Engine Frame-Grease through hole in top 8. -
Page 31: Lubricate Brake Handle Pivot
Note: Summer use above 32°F (0°C) use only Exmark Part No. 109–4180. Bronze Bushings Winter use below 32°F (0°C) use only Exmark Part No. 1-523541. Service Interval: Every 160 hours 1. Stop engine, wait for all moving parts to stop, and 1. -
Page 32: Wheel Hub - Slotted Nut Torque Specification
Maintenance Fuel Tank — Mounting 4. Unscrew filter to remove and allow oil to drain from reservoir. Hardware Specifications Important: Before reinstalling new filter, fill Service Interval: As required it with Mobil 1 15W-50 and apply a thin coat of oil on the surface of the rubber seal. When installing the nuts on the fuel tank studs, fully tighten the nyloc nut and back off 1/2 turn. -
Page 33: Adjustments
Maintenance Adjustments and all slack is removed from linkage. Do not lift front of deck off 1 1/8 inch (2.9 cm) block. Note: Disengage PTO, shut off engine, wait for Secure front swivel using locking nut in front of all moving parts to stop, engage parking brake, and swivel. -
Page 34: Brake Link Adjustment
Maintenance Brake Link Adjustment between the spring retainer bracket and the adjacent nyloc nut. Tighten the jam nut above Check to make sure brake is adjusted properly. the trunnion roller. 1. Disengage brake lever (lever down). 4. If adjustment is necessary, loosen the nut directly below the yoke. -
Page 35: Motion Control Linkage Adjustment
Maintenance Motion Control Linkage Adjustment WARNING Engine must be running and drive wheels must be turning so motion control adjustment can be performed. Contact with moving parts or hot surfaces may cause personal injury Figure 16 1. Turn bolt here 5. -
Page 36: Adjust Seat Switch
Maintenance Caster Pivot Bearings pressure to the lever allow the reverse indicator spring to bring the levers back to neutral. The Pre-Load Adjustment wheel must stop turning or slightly creep in reverse (Figure 17). Remove dust cap from caster and tighten nyloc nut until washers are flat and back off 1/4 of a turn to properly set the pre-load on the bearings. -
Page 37: Cleaning
Maintenance Cleaning 2. Raise deck to the transport (maximum cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support. Clean Engine Cooling System CAUTION Service Interval: Before each use or daily Raising the mower deck for service or (May be required more maintenance relying solely on mechanical often in dry or dirty... - Page 38 Maintenance center. If no local recycling is available return the battery to any certified battery reseller.
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Page 39: Troubleshooting
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 40 Troubleshooting Problem Possible Cause Corrective Action Engine overheats 1. Engine load is excessive 1. Reduce the ground speed. 2. Oil level in the crankcase is low. 2. Add oil to the crankcase. 3. Cooling fins and air passages for the 3.
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Page 41: Schematics
Schematics Schematics Electrical Diagram — Kawasaki GREEN GREEN STRIPE GREEN/WHT VIOLET WHITE BLACK BLACK BLACK BLACK BLACK GREEN BLACK GREEN BLACK STRIPE ORANGE/BLK GREY STRIPE GREEN/WHT YELLOW BROWN BLUE GREEN GREEN STRIPE PINK/BLK BROWN BLUE BLUE BLUE BLACK GREEN GREEN GREEN GREY BLUE... - Page 42 Schematics Electrical Diagram — Kohler GREEN GREEN STRIPE GREEN/WHT WHITE BLACK BLACK BLACK BLACK BLACK GREEN BLACK GREEN BLACK STRIPE ORANGE/BLK GREY STRIPE GREEN/WHT YELLOW BROWN BLUE GREEN GREEN STRIPE PINK/BLK BROWN BLUE BLUE BLUE BLACK GREEN GREEN GREEN GREY BLUE BLUE G006774...
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Page 43: Hydraulic Diagram
Schematics Hydraulic Diagram HIGH PRESSURE HIGH PRESSURE REVERSE FORWARD BYPASS VALVE FRONT OF UNIT FILTER HYDRAULIC TANK BYPASS VALVE HIGH PRESSURE FORWARD HIGH PRESSURE CHARGE PUMP INLET HIGH PRESSURE REVERSE CASE DRAIN G006765... - Page 44 No Claim of breach of warranty shall be cause for cancellation included with the product. or rescission of the contract of sale of any Exmark mower. All warranty work must be performed by an authorized Some states do not allow exclusions of incidental or...
- Page 45 Notes:...
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Page 46: Service Record
Service Record Date: Description of Work Done: Service Done By:... - Page 48 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES MID-MOUNT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SNOW BLADE HITCH KIT SUN SHADE LAZERLOCKER TRASH CONTAINER LIGHT KIT TURF STRIPER MICRO-MULCH SYSTEM ULTRA VAC COLLECTION SYSTEM...