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Exmark TURF TRACER HP Setup Instructions
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Exmark TURF TRACER HP Setup Instructions

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Loose Parts
Use the chart below to verify that all parts have been shipped. Part numbers not shown are available on the dealer
extranet.
Dealer Pack
Part #
1-633023
322-3
3256-23
1-805005
1-633349
3296-47
107-4543
322-10
3256-3
104-8300
323-6
3290-357
98–5975
1-806003
1-808280
322-9
3296-29
3220-16
1-303335
1-303287
103-2106
1-603511
Literature Pack
Part #
—
—
Uncrating the Unit
1. Leaving the unit on the pallet, place the upper handle
assembly and the fuel tank at the rear of the machine.
© 2010—Exmark Mfg. Co., Inc.
P.O. Box 808
Beatrice, NE 68310
Description
Stud, Fuel Tank
Screw, HH 5/16-18 x 3/4 inch
Washer, 5/16 inch SAE
Washer, Lock 5/16 inch Heavy
Spring, Compression
Nut, Nyloc 5/16-18 inch Thin
Clamp, Tank
Screw, HH 5/16-18 x 2
Washer, 5/16 Std
Nut, Nyloc 5/16-18 Flg
Screw, HH 3/8-16 x 1 inch
Nut, Whizlock 3/8-16 inch
Washer, Spring Disc
Hairpin, Cotter
Pin, Clevis
Screw, HH 5/16-18 x 1 3/4 inch
Nut, Nyloc 5/16-18 inch
Nut, Jam 3/8-24 inch LH
Tie, Cable
Tie, Cable
Key, Exmark Logo
Key, Standard
Description
Manual, Operator's
Manual, Engine Operator's
TURF TRACER
Qty.
2
2
4
Installing the fuel tank.
2
2
2
2
2
Installing the CA Unit fuel tank
2
2
4
4
Installing the handle assembly.
4
2
Installing the speed control rod.
1
2
2
Installing the wheel drive linkages.
2
2
Connecting wire harness.
4
Fill out the online warranty registration
1
form and place the keys into literature
1
pack.
Qty.
1
Read before operating the machine.
1
Read before operating the machine.
2. Remove the bolt bag from under the mower deck
belt shield.
3. Refer to the parts manual to help you identify and
locate the parts and their proper position.
®
Setup Instructions
For Serial Nos. 850,000 & Higher
Use
Use
Part No. 4500-637 Rev. A
Printed in the USA
All Rights Reserved
HP

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Summary of Contents for Exmark TURF TRACER HP

  • Page 1 3. Refer to the parts manual to help you identify and locate the parts and their proper position. © 2010—Exmark Mfg. Co., Inc. Part No. 4500-637 Rev. A P.O. Box 808...

  • Page 2: Installing The Fuel Tank

    Installing the Fuel Tank 3/8-16 whizlock nuts on the inside of each handle support and tighten until the spring disk washers are 1. Apply retaining adhesive “Fel-Pro ProLock Retaining flat (Figure 2). I or Retaining II” or “Loctite RC 609 or 680” on the two threaded studs from the bolt bag and install into Note: Be sure the cone of the spring disk washer is the two left holes underneath fuel tank.

  • Page 3: Installing The Speed Control Rod

    Figure 3 1. Throttle control lever 3. Clamp 2. Throttle cable — Located 4. Choke cable on bottom side of clamp. Install the PTO Engagement Linkage Figure 4 1. Lower PTO engagement linkage 1. Loosen the jam nut and remove the turnbuckle from 2.
  • Page 4 2. Insert the end of the linkage opposite the yoke into the end of the speed control lever located underneath the handle console from the right hand side and fasten with a hairpin from the bolt bag. 3. Connect the lower end of the speed control linkage to the speed control crank located at the top rear of the fuel tank support.

  • Page 5: Servicing The Battery

    For electric start models: either direction, the length of the drive lever link will need to be adjusted. 1. Route the long, unattached wiring harness lead 3. Adjust the linkage length by loosening the jam nuts up the left hand side of the handle and under the at both ends of the linkage and rotating the linkage console.

  • Page 6: Checking Tire Pressure

    Note: If the positive cable is also disconnected, DANGER connect the positive (red) cable to the positive Battery electrolyte contains sulfuric acid, which is battery terminal first, then the negative (black) cable poisonous and can cause severe burns. Swallowing to the negative battery terminal. Slip insulator boot electrolyte can be fatal or if it touches skin can over the positive terminal.

  • Page 7: Servicing The Engine

    2. Check hydraulic reservoir and if necessary fill the reservoir to the appropriate level with Exmark Premium Hydro oil. 3. Replace hydraulic reservoir cap and tighten until snug. Do Not overtighten.