Torque Requirements; Assembly Instructions; To 3.21 Assembly - Exmark Turf Tracer HP TT3615KA Operator's Manual

2.12 TORQUE REQUIREMENTS

BOLT LOCATION
Blade Mounting Bolt .................................................... 115-120 ft-lbs.
Cutter Housing Spindle Nut .............................................. 75-80 ft-lbs.
Anti-Scalp Roller Bolts...................................................... 40-45 ft-lbs.
Mower Deck Support/Engine Deck Mount ........................ 30-35 ft-lbs.
Engine Mounting Bolts
15 &17 HP Kawasaki ........................................ 15-20 ft-lbs.

3. ASSEMBLY INSTRUCTIONS

3.1 UNCRATE UNIT: Remove upper handle assembly, fuel tank, and linkages from the top
3.2 SERVICE BATTERY
WARNING: Battery posts, terminals, and related accessories contain lead compounds, chemicals known
to the State of California to cause cancer and reproductive harm. Wash hands after handling.
The machine is shipped with a filled lead acid battery.
3.2.1 Remove battery cover from the machine.
POTENTIAL HAZARD
Charging the battery may produce explosive gasses
WHAT CAN HAPPEN
Battery gasses can explode causing serious injury.
HOW TO AVOID THE HAZARD
Keep sparks, flames, or cigarettes away from battery.
Ventilate when charging or using battery in an
enclosed space.
Make sure venting path of battery is always open once
battery is filled with acid.
3.2.2 Check the voltage of the battery with a digital voltmeter. Locate the voltage
reading of the battery in the table below and charge the battery for the
recommended time interval to bring the charge up to a full charge of 12.6 volts or
greater.
IMPORTANT: Make sure the negative battery cables are disconnected and the
battery charger used for charging the battery has an output of 16 volts and 7
amps or less to avoid damaging the battery (see chart below for recommended
charger settings).
Voltage
Reading
12.6 or greater
12.4 – 12.6
12.2 – 12.4
12.0 – 12.2
11.7 – 12.0
11.7 or less
of the crate.
:
(Electric start units only)
DANGER
Percent
Charge Charger Settings
100% 16 volts/7 amps
75 – 100% 16 volts/7 amps
50 – 75% 16 volts/7 amps
25 – 50% 14.4 volts/4 amps
0 – 25% 14.4 volts/4 amps
0% 14.4 volts/2 amps
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TORQUE
Maximum
Charging Interval
No Charging Required
30 Minutes
1 Hour
2 Hours
3 Hours
6 Hours or More