Troubleshooting - DieHard 200.71240 Operator's Manual

Battery charger 50/15/2 amp, 6/12 volt, manual 250 amp engine starter
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PROBLEM
No.reading
on the am-
meter.
u,,,,,,J,,, .....
No reading on ammeter.
Fan inside wheel charger
appears tonot
be work-
rag.
, ,,_,,
,
Circuit breaker
in. charger
cycles on and off with a
clicking sound•
Short start cycle when
cranking engine.
Ammeter
reads less than.
selected charge
rate when
charging
a discharged
battery.
,
.
POSSIBLE
cAusE
Clamps are not-making
a
good connection.
.
2-amp charge
rate is be-
ing usea.
No power at receptacle.
AC cord and/or extensidn
cord is loose:
Shorted
battery clamps.
Shorted
battery•
Charger
leads reversed,
Volt/Amp
Selector Switch
set to the START position.
Drawing more than 250
amps fCr a period of 3
second_
Or less
Failure to wait for 4
minutes
(240 seconds)
between
crank&
Extension
cord too Iong or
wire gauge too small•
Weak ceil ,or sulfated plate
in battery.-
Battery is only partially
discharged•
-
Transformer
laminations
vibrate (buzz).
.Shorted
diode (hum)..
Charger
makes a loud
buzz or hum.
SOLUTION!REASONS
Check for poor connec-
tions to battery and frame•
MaKe sure connecting
points are clean•
Ammeter
m'a'y show no
activity
at the 2-amp
charge
rate:
Check for open fuse or
circuit breaker supplying
AC outlet,
'
Checkpower
cord anql
extension
cord for loose
fitting plug.
Circuit breaker cycles
when current draw is
too high, Sepa{:ate the" '
clamps.
Check for worn
-cables and replace if
needed•
Have batte_
tested by a
Sears or other qualified
service dealer.
Correct Conn&ctions_
Correct
Volt/Amp
Selector
setting.
Crank time varies with the
amount
of current drawn,
If cranking
draws rnore
than 250 amps
crank
time may be less than 3
seconds..
-Wait 4, minutes .before
next crank•
Use shorter or heavier
gauge extension
cord.
Sulfated
battery will
.
eventually
take a normal
cha_-ge if left connected•
If
the battery will not take a
charge,
have it tested by
a _5ears or other qualified
service dea!er.
continue
charging
battery. .
Continue
charging.
Buzz
is not abnormal•
Have charger tested by a
Sear_ or other qualified
service dealer.
Ifthe
above
solutions
do not eliminate
the problem
_
call toll-free
from
anywhere
!n the U:S,Ao
, 1-800-SEARS-64
(1-800-732-7764)
7 AM to 4:30
PM Central
Time
Monday
through
Friday
.
,I5,

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