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Craftsman 917.272030 Owner's Manual

18.5 hp electric start 46" mower 6 speed transaxle lawn tractor
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Owner's Manual
CRRFTXMRN
18.5 HP
ELECTRIC
START
46" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272030
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am
5 pro, Mon Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website:
www.sears.com/craftsman

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Summary of Contents for Craftsman 917.272030

  • Page 1 For answers to your questions about this product, Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 pro, Mon Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...

  • Page 2: Table Of Contents

    Parts Ordering ....... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
  • Page 3 • Tum off blades when not mowing. • Do not try to stabilize the machine by putting your foot o'n the ground. • Stop engine before removing grass catcher or unclogging chute. • Do not use grass catcher on steep slopes.
  • Page 4 • Mower blades are sharp and can cut. • Never make adjustments or repairs with Wrap the blade(s) or wear gloves, and the engine running. • Grass catcher components are subject use extra caution when servicing them. • Check brake operat=on frequently. to wear, damage, and deterioration, which could expose moving parts or Adjust and service as required.

  • Page 5: Safety Rules

    CASE SIZE: U1R this manual). BLADE BOLT 27--35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been • designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center.
  • Page 6 PartsBagcontentsshownfull size (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge (2) Lock (2) Weld Nuts #10 Washers #10 (3) Retainer Springs (double loop) (4) Retainer Springs(single loop)
  • Page 7 Parts packed separately in carton Steering Seat Boot Video Cassette Mulcher Plate Steedng Wheel Manual Pads Bag © (2) Shoulder (2) Washers 3/8x 7/8 x 14 Gauge Bolts (2) Gauge Wheels Q(2) Center lock Nuts Parts Bag contents not shown full size (2) Front Unk Assemblies LatchHook Assemblies...

  • Page 8: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassemb_ed for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tigl_tened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 HOW TO SET UP YOUR TRACTOR CHECK TIRE PRESSURE The tires on your tractor were overinflated CHECKBATTERY at the factory for shipping purposes. • Lifthoodto raised position. Correct tire pre.,_sure is important for best • If this battery is put into service after cutting performance.
  • Page 10 (.;Hb(,;R MUWP-I1 Lr.Vr.L.£Oo • Connect anti-sway bar to chassis bracket under left footrest and retain For best cutting results, mower should be with double loop retainer spring. properly leveled. See "TO LEVEL • Turn height adjustment knob clockwise MOWER HOUSING" in the Service and to remove slack from mower suspen- Adjustments...
  • Page 11 v' CHECKLIST Please review the following checklist: ,/ All assembly instructions have been completed. / No remaining loose parts in carton. / Battery is propedy prel_ared and charged. (Minimum 1 hour at 6 amps). Latch _i_',._ _>_--_<,,,I _L / Seat is adjusted comfortably and tight- ened securely.
  • Page 12 Thesesymbols may appear on your tractor or in literature suppliecl with the product. Learn and understand their meaning. BATrERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT...
  • Page 13 KNOW YOUR TRACTOR READTHIS OWNER'SMANUALAND SAFETYRULESBEFOREOPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Light Switch Ammeter Switch Position Attachment Switch Throttle Control Plunger Clutch/Brake Control...
  • Page 14 -"-_'_- ] eyes, which can result in severe eye damage. Always wear safety glasses eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- I I1_ The operationof anytractorcan resultin foreignobjectsthrowninto the dard safety glasses.
  • Page 15 Theseheightsare approximateand may _,CAUTION: Do not operate the mower vary dependinguponsoil conditions, without either the entire grass catcher, on heightof grassand typesof grassbeing mowed. mowers so equipped, or the discharge guard in place. • The average lawn should be cut to Atta_:hment Lift Lever Attachment Clutch approximately...
  • Page 16 TOWING CARTS AND OTHER ,_CAUTION: Fill to bottom of gas tank A'rrACHMENTS filler neck. Do not overfill. Wipe off any Towonlythe attachmentsthatare recom- spilled oil or fuel. Do not store, spill or use mendedby and complywith specifications gasoline near an open flame. of the manufacturer ofyour tractor.Use TO START ENGINE commonsensewhentowing.Tooheavyof...
  • Page 17 MOWING TIPS MULCHING MOWING TIPS • Tirechainscannotbe usedwhen the IMPORTANT: For best performance, keep mowerhousingis attachedto tractor. mower housing free of built-up grass and • Mower should be properly leveled for trash. Clean after'each use. best mowing performance. See _T'O •...
  • Page 18 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE .,,,,_J_..._, _'./,d_/.._*" AS YOU COMPLETE Check Brake Operalion Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners I1_'7 Lubrication Chart She e neplece .owe, B lades Check Battery Level Clean Battery and Terrnln_ds I_ e Check Transaxle Coolk_g Adjust Blade Belt(s) Tension...
  • Page 19 TRACTOR • Tighten bolt securely (27-35 Ft. Lbs. Alwaysobservesafety ruleswhenper- torque). IMPORTANT: Blade bolt is Grade 8 heat forming any maintenance. treated. BRAKE OPERATION Trailing Edge Up Mandrel Assembly If tractor requires more than six (6) feet Star. stopping distance at high speed in highest gear, then brake must be adjusted.
  • Page 20 NOTE:The originalequipmentbatteryon Check the crankcase oil level before start- your tractoris maintenance free.Do not ing the engine and after each eight (8) attemptto openor removecapsor covers. hours of operation. Tighten oil fill cap/dip- Addingor checkinglevelof electrolyteis stick securely each time you check the oil not necessary.
  • Page 21 AIR FILTER • Install replacement oil filter by turning Your clockwise until rubber gasket contacts engine will not run properly using a mounting surface, then tighten filter an dirty air filter. Clean the foam pre-cleaner additional 112 tO 314 turn. after every 25 hours of operation or every •...
  • Page 22 CLEANING We do not recommend using a garden hose to clean your tractor unless the elec- • Clean engine, battery, seat, finish, etc. trical system, muffler, air filter and carbure- of all foreign matter. tor are covered to-keep water out. Water •...
  • Page 23 TO LEVEL MOWER HOU;51NG Measure distance "U" a=recuy m tront ana behind the mandrel at bottom edge of Adjust the mower while tractor is parked mower housing as shown. on level ground or driveway. Make sure • Before making any necessary adjust- tires are properly inflated (See "PROD- ments, check that both front links are UCT SPECIFICATIONS").
  • Page 24 TO REPLACEMOWERDRIVEBELT • Be sure spring is securely hooked to pri- mary idler arm and bolt in mower hous- MOWER DRIVE BELT REMOVAL ing. • Park tractor on a level surface. Engage MOWER DRIVE BELT INSTALLATION parking brake. • Install belt in both idlers. Make sure belt •...
  • Page 25 TO REPLACEMOWERBLADE DRIVE • Check secondary idler arm and idler to BELT see that they rotate freely. Parkthe tractoron level surface. Engage • Be sure spring is hooked in secondary parkingbrake. idler arm and sway-bar bracket. • Remove mower drive belt (See "TO •...
  • Page 26 NEUTRAL TO REPLACE MOTION DRIVE BELT GEARSHIFT LEVER LOCK GATE Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER"...
  • Page 27 tf yourbatteryis too weak to start the • Connect BLACK grounding cable to engine, it should be recharged. (See negative (-) battery terminal with "BA'I-I-ERY" in the MAINTENANCE sec- remaining hex bolt and keps nut. tion of this manual). Tighten securely. •...
  • Page 28 ENGINE IMPORTANT: Never tamper with the engine govemor, which is factory set for TO ADJUST THROTTLE CONTROL proper engine speed. Overspeeding CABLE engine above the factory high speed set- The throttle control has been preset at the ting can be dangerous. If you think the factory and adjustment should not be nec- engine-governed...

  • Page 29: Maintenance

    Also, experience indicates that alcohol Immediately prepare your tractor for stor- blended fuels (called gasohol or using age at the end of the season or if the trac- tor will not be used for 30 days or more. ethanol or methanol) can attract moisture which leads to separatibn and formation of _CAUTION: Never store the tractor with...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Out of fuel. Will not start • Fill fuel tank. • See =TO START ENGINE" in • Engine not'CHOKED" propedy. Operation section. Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...

  • Page 31: Service And Adjustments

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Lossof power • Cuttingtoo much • Set irt =Higher Cut" posi- grass/too fast. tion/reduce speed. • Adjust thrbttle control. • Throttle in _CHOKE" posi- tion. • Clean underside of mower • Build-up of grass, leaves housing.
  • Page 32 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE • Obstruction in clutch Mower blades will • Remove ebstruction. mechanism. not rotate • Worn/damaged mower • Replace mower drive belt. drive belt. • Replace idler pulley. • Frozen idler pulley. • Replace blade mandrel I •...
  • Page 33 TRACTOR - - MODEL NUMBER 917.272030 SCHEMATIC AMMETER STARTER (oFnONAL) ELECTRIC CLUTCH © CLUTCH / BRAKE (PEDAL UP) *..SEAT SWITCH (NOT OCCUPIED) © ', OPERATOR PRESENCE RELAY #1 FUELI SPARK IGNmON PLUGS GAP UNIT _" (2 PLUGS ON TWIN CYL ENGINES) FUEL...
  • Page 34 TRACTOR - - MODEL NUMBER 917.272030 ELECTRICAL...
  • Page 35 TRACTOR - - MODEL NUMBER 917.272030 ELECTRICAL PART DESCRIPTION 163465 Battery,12 Volt 28 Amp 74760412 Bolt,Hex 1/4-20 x 3/4 7603J Tray Battery 145211 BoltBtr Frt 114-20 x 7.5 150109 Hold down Battery FrontMount 145769 Nut Push Nylon 1/4" Battery Frt 153664 Switch, InterlockPush-in 17720408...
  • Page 36 TRACTOR - - MODEL NUMBER 917.272030 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.272030 CHASSIS AND ENCLOSURES PART DESCRIPTION 166819 ChassisAssembly 140356 Drawbar 17490612 Screw, Thd.,RoU. 3/8-16x3/4 163976 Dash STD533710 Bolt,Carriage 3/8-16 x 3/4 163455 Panel, Dash, LH 163456 Panel, Dash, RH 161023X558 HoodAssembly 162026 Plate BatterySTYT 19131312 Washer 13/32 x 13/16 x 12 Gauge STD541437 Locknut...
  • Page 38 TRACTOR - - MODEL NUMBER 917.272030 GROUND DRIVE...
  • Page 39 TRACTOR - - MODEL NUMBER 917.272030 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Transaxle Peedess 105709X Spdng, Clutch Retum Bolt Fin Hex 3/6-16 x 1-1/4 Model 206-545C STD523712 (Order partsfrom transaxle. 130801 V-Belt, Ground Drive manufacturer) 127274X Keeper, Belt, R.H. 146682 Spring, Return, Brake 140312...
  • Page 40 TRACTOR - - MODEL NUMBER 917.272030 STEERING ASSEMBLY • ---.-._43...
  • Page 41 TRACTOR - - MODEL NUMBER 917.272030 STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel, Steering 154427 Axle, Asm Front 156483 Spindle, Asm Lh 157473 Spindle, Asm Rh 6266H Beadng, Race Thrust Harden 121748X Washer, 25/32 x 1 5/8 x 16ga 19272016 Washer, 27132x 1 1/4 x 16 Ga 12000029 Ring, Klip #t5304-75 3366R...
  • Page 42 TRACTOR - - MODEL NUMBER 917.272030 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.272030 ENGINE PART DESCRIPTION 164067 Control,Throt Ch Engine (See Breakdown)B&S Model 407777 Order ports from engine manufacturer 149723 Muffler 159955 E)d_aust Tube LH 160589 F_)d'_ust Tube RH 150176 Bolt 5/16-18 Unc x 3/4 w/seres 162797 Shield BrowningB&S Intek ..
  • Page 44 TRACTOR - - MODEL NUMBER 917.272030 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140124 Seat Craftsman 121248X BushingSnap BIk Ny150 Id 140551 BoltRdhd Sht Nk 1/4-20xl-1/2 BracketPnt PivotSeat (blk) 72050412 STD523710 BoltFin Hex 3/8-16unc X 1 121249X Spacer Split28 X 88 Zinc...
  • Page 45 Decal, Dash Pnl 138047 Decal, Battery Diehard Sears 166887 Decal, Deck EZ3 Srs 138311 Decal, Lift Handle 163204 Decal, Fender, Craftsman 154515 Pad Footrest LH STLT 156439 Pad Footrest RH STLT Decal, Fender Danger 154516 164088 Decal, Brake Clutch Stph...
  • Page 46 TRACTOR - - MODEL NUMBER 917.272030 LIFT ASSEMBLY 31 _...
  • Page 47 TRACTOR - - MODEL NUMBER 917.272030 LIFT ASSEMBLY PART DESCRIPTION 159461 Wire Asm., Inner w/plunger 159476 Shaft Asm Lift 138284 Pin Groove 12000002 ERing #5133-62 19211621 Washer 21/32X 1 X21 Ga 120183X Bearing Nylon 125631X Gnp Handle Ruted 122365X Button,Plunger 139865 Unk Lift Lh 139866...
  • Page 48 TRACTOR - - MODEL NUMBER 917.272030 MOWER DECK...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272030 MOWER DECK PART PART DESCRIPTION DESCRIPTION Spdng, Secondary 44/46/50 Vent 164210 Housing,Mower 46" 137273 138457 BracketAsm., Sway Bar 17490620 Screw, Thdroll 3/8-16 x 1-1/4 Tytt STD624008 Retainer Spring 122052X Spacer, Retainer Arm, Idler Secondary 130832 Arm, Suspension, Rear (Sway 144949...
  • Page 50 TRACTOR - - MODEL NUMBER 917.272030 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C...
  • Page 51 I HAt.; I UI'] - - MUUP..L I_UMI_I"I'I _ I I._//_U_$U PEERLESS TRANSAXLE -- MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION Brake Lever 772147 Transaxle Cover 790079 Screw 1/4 - 20 x 1-1/4" 780086A Needle Bearing 5/8" 792073A 770128 Transaxle Caee 7_2085A Screw 1/4- 20 x 2 I/4"...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272030 B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1 920_ 10 11_._ 467_ 213_ I lJ :>65 267 8 2161 222 _ ,k REQUIRES SPECtAL TOOLS TO INSTALL. SEE REPAIR 305 _ INSTRUCTION MANUAL 27C'_ 2_32, 1019 LABEL KIT...
  • Page 53 TRACTOR - - MODEL NUMBER 917.272030 B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1 SAil 34 I_ . \_*_r)- 562 *REOUIRESSPEClALTOOLS INDUCTION MANUAL. 240_' 31S3 ISOS_ ''° 1212_L TOINST,LLSEI.EP_UR "-- 9180 1251 1125_ _4_J.._11 9._--r----_l i I_ 121CARBURETOR " 1131 J 51Fh/_)J 117#...
  • Page 54 TRACTOR - - MODEL NUMBER 917.272030 B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1 635 _;:r+ 526_ 1005 _. 8788_ _ 358 GASKET SET 163_ 276@ 51_A_ 868_ lsO_S° 81_1 177_ 2_691_ 579311 1051 _ 1022...
  • Page 55 TRACTOR - - MODEL NUMBER 917.272030 B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1 PART PART DESCRIPTION DESCRIPTION 690231 CylinderAssembly 499803 FuehTransferTube 499585 Bushing-Cylinder 690994 luGasket-FloatBowl +SeaI-Oit 499807 Choke Shaft Kit 690926 690069 Sump-Engins 499808 INozzle-Carburetor 499587 Head-Cylinder No. 1 94388 Key-'Rming 499595...
  • Page 56 TRACTOR - - MODEL NUMBER 917.272030 B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1 PART PART DESCRIPTION DESCRIPTION Screw (Choke Control Bracket) 691003 691008 Knob-AirCleaner 691058 691064 Alternator Screw (Fan Retainer) 690589 O-Ring Seal (Oil 691185 Regulator Pump Cover) 691029 Nut (Gov.
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING "_ 15° MAX. greater than 15 ), never across the face. Make turns gradu- Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME s" (1-800-469-4663) Para pedir servicio de reparaci6n a domiciUo 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pibces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-11pm CST, 7 days a week...