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Char-Broil 463225312 Manual

Performance t-46d
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MODEL
463225312
Sears
item
No, 16167
Sears
Model
No, 415,16167210
Performance
T-46D
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
©2011 Char-Broil, LLC Columbus,GA 31902
Printed in China
Assembly instructions©2011
08/09/11 QG519-001-180801

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Summary of Contents for Char-Broil 463225312

  • Page 1 IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. ©2011 Char-Broil, LLC Columbus,GA 31902 Printed in China Assembly instructions©2011 08/09/11 QG519-001-180801...
  • Page 2 For Your Safety ........If you smell gas: Use and Care ........1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. Parts List .......... 3. Open lid. Parts Diagram ........4. If odor continues, keep away from the appliance and immediately call your gas Assembly ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the side burner shelf this product contain chemicals known to the State of California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 4 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check Ignitor Lighting (continued) • Remove cooking grates and flame tamers. Light burners, rotate 8. For grills equipped with ELECTRONIC IGNITION at each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on Hi.
  • Page 9 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
  • Page 10 This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11 BOTTOM SHELF LOGO PLATE TANK SCREW, F/BOTTOM SHELF HARDWARE F/TOP LID ASSEMBLY CASTER, LOCKING LEFT DOOR, NO HANDLE CASTER, FIXED DOOR HANDLE CART LEFT SIDE PANEL RIGHT DOOR, NO HANDLE GROMMET, F/REGULATOR HOLE FLAME TAMER CART RIGHT SIDE PANEL COOKING GRATE CART LOWER BACK PANEL G RATE, F/SB FRONT BRACE...
  • Page 12 e_--Q _i_ ii _ _iii>_...
  • Page 13 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using fourl14-20xl12" screws, 7ram lock washers, and 7ram flat washers. 1/4-20x1/2"screw 7ramlockwasher Lower backpanel 7ram fiat washer 1/4-20x1/2"screw Qty.4 ,.." 7ram lockwasher Qty.4 Qty.4 ..
  • Page 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in lower holes using one l/4-20xlV2" screw, 7ram lock washer and 7ram flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7ramLockwasher 7ramflat washer Qty.2...
  • Page 16 NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated su#aces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 114-20x314"screws, 7mm rock washers, 7ram fiat washers and 114"nuts, shown A.
  • Page 17 Insert flange onleftsideburner shelf i ntoside shelf b rackets onside offirebox. Attach leftsideburner shelf u sing t hree 1/4-20x3/4" screws, 7mm lock washers, 7mm flatwashers, 1/4"nuts, s hown A . Attach r earofshelf u sing one1/4-20x1V2" screw, 7mm lock washer, and 7mm flatwasher inlower h ole, s hown B . Attach f ront o fshelf a nd fascia using one #8x3/8"...
  • Page 18 First, removethe two screwsand lock washers factory attached to the sideburner valvebracket.Positionsidebumer valvebracketbeneathsidebumershelf fascia so thatvalvestem comesthrough largercenterholein fascia.Alignthe holes onvalvebracket withleftand rightholeson fascia. Secure using lock washersand screwsthatwereremoved from bracket. Next, placesidebumer bezelovervalvestem onfront sideof fascia.Alignsmall holeson bezelwithupper and lowerholeson fascia, makingsure "OFF"ison thetop.
  • Page 19 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1Yz" screws, 7ram lock washers, and 7ram flat washers on each side. 7turn Lock washer 7rnrn flat washer Qty.4...
  • Page 21 nsert hinge pinon bottom of doorsinto hole in bottomshelf.Press upperhinge pin in front brace, align hinge hole on top of door, and releasehinge pin intodoor. Hingepin of door IHIIII'IIII'IIII'IIIIIII1'1 II II IIII1'11'1 III IIIII Connecteachof thewires from the mainburner electrodes,and sidebumerelectrodeinto the backof the ElectronicIgnition Module.Total (5) connections.Connectthe two wires{(a)and(b)}from the switch wiringharness intothe back of the Electronic Ignition Module.Total (2) connections,shown A.
  • Page 22 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox. Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
  • Page 23 On back of grill, slide grease tray into opening in upper back panel. Greasetray cAuTioN Failure to install grease tray wiil cause hot grease to drip from bottom of grill with risk of fire or property damage.
  • Page 24 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 25: Troubleshooting

    DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 26: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.

  • Page 27: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used , Replacebatterywith newalkalinebattery.
  • Page 31 Quel produit enregistrez-vous? Envielo [_Gas Grill l Parrilla a gas I Gril au gaz [_ Electric Grill ] Parrilla el_ctrica ] Gril _lectrique Char-Broil Warranty Registration [_Smoker I Ahumador I Fumoir P.O. Box 1240 [_ Charcoal Grill I Parrilla a carb6n...
  • Page 32 Register your product to receive a special offer www.c h a rb roi i.co m/reg iste r iiiiiiiiiiiiiiiiiiiii...

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