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Char-Broil 463210312 Product Manual

Classic c-46g4cb
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PRODUCT
GUIDE
MODEL
46321{)3t2
Classic C-46G4CB
IMPORTANT: Fill out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased
@
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
© 2011Char-Broil, LLC Columbus,GA 31902
Printed in China
Assembly instructions© 2011
11/09/11 " G560-001-080801

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Summary of Contents for Char-Broil 463210312

  • Page 1 PRODUCT GUIDE MODEL 46321{)3t2 Classic C-46G4CB IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. © 2011Char-Broil, LLC Columbus,GA 31902 Printed in China Assembly instructions©...
  • Page 2 For Your Safety ........If you smell gas: Grilling Guide ........1. Shut off gas to the appliance. Use and Care ........8-13 2. Extinguish any open flame. Limited Warranty ........3. Open lid. Parts List .......... 4. If odor continues, keep away from the appliance and immediately call your gas Parts Diagram ........
  • Page 3 CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the side burner shelf this product contain chemicals known to the State of California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 4 Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying ' Anounce o fprevention isworth a surfaces while grill is hot.
  • Page 8 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: *Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near ,LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 12 ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
  • Page 13 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas OFF at control knobs and LP cylinder, SPIDER ALERT! Remove cooking grates and flame tamers. Remove carryover tubes and burners.
  • Page 14 This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 !!! ! Y ii! il! iilt!i ii I!lI!lI!lI!lI!lI!lI! FIREBOX UPPER BRACE, RIGHTCART TUBE BURNER, F/ELECTRODE CENTER BRACE, F/CART TUBE BURNER BOTTOM SHELF UPPER FRONT PANEL ELECTRODE, MAIN BURNER CARRY OVER TUBE LOWER FRONTPANEL GREASE TRAY HEATTENT, VAPORIZER BAR TOP LID BACK BRACE LOGOPLATE HEAT SHIELD, F/TANK...
  • Page 16 <C:l _--,...
  • Page 17 [] Placelegsas shown. NOTE: Left leg assemblyhaslarge holeson ends of legs. Attachcenterbraceto frontand rear legsusing 1/4-20x1/2"screws, 7ramFlat Washersand 7ram Lock Washers. [] Attachupperbraceto leg assemblyusing1/4-20x1/2"screws, 7ramFlat Washersand 7ram Lock Washers. Noteproper orientation of UpperBracesas shownbelow. [] Repeatabovestepsfor otherleg assembly. Qty: 12 Left Cart 1/4-20x1/2"...

  • Page 18: Table Of Contents

    7ramLock Washer on eachside. [] Attachupperand lowerfront panelsto cart with 114.20x112" screws, 7ram Flat Washer and [] Attachupperfront panelto lowerfront panelwith #10-24x1/2"screws and#10-24 hex nuts. Upper Front panel Qty: 8 Qty: 2 1/4-20x1/2" #10-24x1/2" Machine Screw Machine Screw Qty: 8 7ram Flat Washer Qty: 8 7ram Lock Washer...
  • Page 19 [] Attachcylinderinsulation boardto cart backbracewith #1G24xl/2" screws. [] Standcart upright. Cylinder Insulation Board Qty: 3 #10-24x1/2" MachineScrew Placegreasetrayontothe cartassemblyas shown. Inserttank retainerwireby inserting the endsthroughto the holesof the tabson the bottomshelf. GreaseTray Retainer,Wire Form...
  • Page 20 [] Carefullylowerthegrill headontothe cart.Makesurethe regulatorhoseis hanging outsidethecart. [] This step requirestwo peopleto lift and positiongrill headontocart. Attachwith 1/4-20x1/2"screws. Qty: 4 1/4-20x1/2" MachineScrew Assemblefasciato sideshelfusingthree#10-24x1/2"screws and#10 24 hexnuts(A). Installsideshelfassembly ontothe factoryinstalledscrewslocatedon the rightsideof firebox(B). Tighten the pre-installed screwssecurely(C). Qty: 3 Qty: 3 #10-24x1/2"...
  • Page 21 [] Securefasciato controlpanelwith#10-24x1/2"screws. [] Installtwo additional 1 /4-20x1/2"screws in upperholesof the sideshelfmountingbrackets. Qty: 2 1/4-20x1/2" MachineScrew Qty:2 #10-24x1/2" MachineScrew Attachrighttowelbar to therear of rightsideshelfwith #10-24x1/2"screws and#10-24hex nuts. Attachrighttowelbar to thefrontof rightfasciawith #8-32x3/8"screw and#8-32 hex nut. Qty:2 Qty: 1 #10-24x1/2" #8-32x3/8" MachineScrew MachineScrew Qty:2...
  • Page 22 Repeatstep 8 (A) to assemblethe left fasciato the sideburnershelf. Installthesideburnershelf ontothe factoryinstalledscrews locatedon the left side of firebox(A). [] Tightenthepre-installed screwssecurely. Theninstall two additional1/4-20x1/2"screws in upperholesof the sideshelf mountingbrackets. Attachleft fasciato control panelwith #10-24x1/2"screws (B). Position valve behindfasciaand line up holes. Insert(1) of the#8-32x3/8"screws, but do not fully tighten. Slip bezelunder insertedscrewand positionas shown.
  • Page 23 [] Attach left t owel bar t othe rear ofleft s ide shelf with #10-24x1/2" screws and #10-24 hex nuts. Attach left t owel bar t oleft f ascia with #8-32x3/8" screw and #8-32 h er n uts (A). [] Place grate o nto sidebumer shelf (B).
  • Page 24 [] Placecookinggratesontograterests. [] Placewarminggrid ontothetopof the firebox.Verticallegsinsertintothe slotson theupperledgeof thefirebox. ling Grid Cooking Grate Slot Unscrew ignitorcap andplaceAA batteryintoignitorslot with positiveend (+)facingoutward.Screwignitorcapontoignitor. Ignitor Cap Battery...
  • Page 25 Hanggreasecup clipfrom bottomof greasetray and placegreasecupintogreasecupclip. GreaseTray ....GreaseCup GreaseCup cAuTioN Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. [] LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank. Filland leakcheckbefore attachingto grill and regulator.
  • Page 26 DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 27 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See "GAS ISSUES:"on previouspage. matchlight.
  • Page 28 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used , Replacebatterywith newalkalinebattery.
  • Page 31 We respect your privacy. [ Respetamos su privacidad. [ Nous respectons votre vie priv_e. ® If you prefer not to receive special offers and promotions from Char-Broil, please check here: Marque aqu[ si no desea recibir ofertas y promociones especiales de Char-Broil: ®...
  • Page 32 Register your product to receive a special offer www.c h a rbroi i.co m/reg iste r...
  • Page 33 PRODUCT GUIDE MODEL 46321{)3t2 Classic C-46G4CB IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. © 2011Char-Broil, LLC Columbus,GA 31902 Printed in China Assembly instructions©...
  • Page 34 For Your Safety ........If you smell gas: Grilling Guide ........1. Shut off gas to the appliance. Use and Care ........8-13 2. Extinguish any open flame. Limited Warranty ........3. Open lid. Parts List .......... 4. If odor continues, keep away from the appliance and immediately call your gas Parts Diagram ........
  • Page 35 CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the side burner shelf this product contain chemicals known to the State of California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 36 Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 37 Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 38 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.
  • Page 39 Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying ' Anounce o fprevention isworth a surfaces while grill is hot.
  • Page 40 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: *Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near ,LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 41 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 42 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 43 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 44 ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
  • Page 45 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas OFF at control knobs and LP cylinder, SPIDER ALERT! Remove cooking grates and flame tamers. Remove carryover tubes and burners.
  • Page 46 This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 47 !!! ! Y ii! il! iilt!i ii I!lI!lI!lI!lI!lI!lI! FIREBOX UPPER BRACE, RIGHTCART TUBE BURNER, F/ELECTRODE CENTER BRACE, F/CART TUBE BURNER BOTTOM SHELF UPPER FRONT PANEL ELECTRODE, MAIN BURNER CARRY OVER TUBE LOWER FRONTPANEL GREASE TRAY HEATTENT, VAPORIZER BAR TOP LID BACK BRACE LOGOPLATE HEAT SHIELD, F/TANK...
  • Page 48 <C:l _--,...

  • Page 49: Qty: 12

    [] Placelegsas shown. NOTE: Left leg assemblyhaslarge holeson ends of legs. Attachcenterbraceto frontand rear legsusing 1/4-20x1/2"screws, 7ramFlat Washersand 7ram Lock Washers. [] Attachupperbraceto leg assemblyusing1/4-20x1/2"screws, 7ramFlat Washersand 7ram Lock Washers. Noteproper orientation of UpperBracesas shownbelow. [] Repeatabovestepsfor otherleg assembly. Qty: 12 Left Cart 1/4-20x1/2"...
  • Page 50 7ramLock Washer on eachside. [] Attachupperand lowerfront panelsto cart with 114.20x112" screws, 7ram Flat Washer and [] Attachupperfront panelto lowerfront panelwith #10-24x1/2"screws and#10-24 hex nuts. Upper Front panel Qty: 8 Qty: 2 1/4-20x1/2" #10-24x1/2" Machine Screw Machine Screw Qty: 8 7ram Flat Washer Qty: 8 7ram Lock Washer...

  • Page 51: Qty

    [] Attachcylinderinsulation boardto cart backbracewith #1G24xl/2" screws. [] Standcart upright. Cylinder Insulation Board Qty: 3 #10-24x1/2" MachineScrew Placegreasetrayontothe cartassemblyas shown. Inserttank retainerwireby inserting the endsthroughto the holesof the tabson the bottomshelf. GreaseTray Retainer,Wire Form...
  • Page 52 [] Carefullylowerthegrill headontothe cart.Makesurethe regulatorhoseis hanging outsidethecart. [] This step requirestwo peopleto lift and positiongrill headontocart. Attachwith 1/4-20x1/2"screws. Qty: 4 1/4-20x1/2" MachineScrew Assemblefasciato sideshelfusingthree#10-24x1/2"screws and#10 24 hexnuts(A). Installsideshelfassembly ontothe factoryinstalledscrewslocatedon the rightsideof firebox(B). Tighten the pre-installed screwssecurely(C). Qty: 3 Qty: 3 #10-24x1/2"...

  • Page 53: #10 24 Hex Nut

    [] Securefasciato controlpanelwith#10-24x1/2"screws. [] Installtwo additional 1 /4-20x1/2"screws in upperholesof the sideshelfmountingbrackets. Qty: 2 1/4-20x1/2" MachineScrew Qty:2 #10-24x1/2" MachineScrew Attachrighttowelbar to therear of rightsideshelfwith #10-24x1/2"screws and#10-24hex nuts. Attachrighttowelbar to thefrontof rightfasciawith #8-32x3/8"screw and#8-32 hex nut. Qty:2 Qty: 1 #10-24x1/2" #8-32x3/8" MachineScrew MachineScrew Qty:2...

  • Page 54: Machine Screw

    Repeatstep 8 (A) to assemblethe left fasciato the sideburnershelf. Installthesideburnershelf ontothe factoryinstalledscrews locatedon the left side of firebox(A). [] Tightenthepre-installed screwssecurely. Theninstall two additional1/4-20x1/2"screws in upperholesof the sideshelf mountingbrackets. Attachleft fasciato control panelwith #10-24x1/2"screws (B). Position valve behindfasciaand line up holes. Insert(1) of the#8-32x3/8"screws, but do not fully tighten. Slip bezelunder insertedscrewand positionas shown.
  • Page 55 [] Attach left t owel bar t othe rear ofleft s ide shelf with #10-24x1/2" screws and #10-24 hex nuts. Attach left t owel bar t oleft f ascia with #8-32x3/8" screw and #8-32 h er n uts (A). [] Place grate o nto sidebumer shelf (B).
  • Page 56 [] Placecookinggratesontograterests. [] Placewarminggrid ontothetopof the firebox.Verticallegsinsertintothe slotson theupperledgeof thefirebox. ling Grid Cooking Grate Slot Unscrew ignitorcap andplaceAA batteryintoignitorslot with positiveend (+)facingoutward.Screwignitorcapontoignitor. Ignitor Cap Battery...
  • Page 57 Hanggreasecup clipfrom bottomof greasetray and placegreasecupintogreasecupclip. GreaseTray ....GreaseCup GreaseCup cAuTioN Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. [] LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank. Filland leakcheckbefore attachingto grill and regulator.
  • Page 58 DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 59 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See "GAS ISSUES:"on previouspage. matchlight.
  • Page 60 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used , Replacebatterywith newalkalinebattery.
  • Page 63 We respect your privacy. [ Respetamos su privacidad. [ Nous respectons votre vie priv_e. ® If you prefer not to receive special offers and promotions from Char-Broil, please check here: Marque aqu[ si no desea recibir ofertas y promociones especiales de Char-Broil: ®...
  • Page 64 Register your product to receive a special offer www.c h a rbroi i.co m/reg iste r...

This manual is also suitable for:

Classic c-46g4cb