Char-Broil 463210311 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463210311

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

11/09/10 • G560-001-020801

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Summary of Contents for Char-Broil 463210311

Page 1 Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
Page 13 3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Qty Description Qty Description FIREBOX LEFT FRONT LEG RIGHT REAR LEG TUBE BURNER, F/ ELECTRODE RIGHT FRONT LEG TUBE BURNER UPPER BRACE, LEFT CART ELECTRODE, MAIN BURNER UPPER BRACE, RIGHT CART CARRY OVER TUBE CENTER BRACE, F/ CART HEAT TENT, VAPORIZER BAR BOTTOM SHELF TOP LID, OUTER...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Place legs as shown．NOTE：Left leg assembly has large holes on ends of legs. Attach　center　brace， left　front　and　left　rear leg　with　1/4-20x1/2" screws，7mm　Flat Washer　and　7mm　Lock Washer　on each　side．　 Attach　upper　brace， left　leg　assembly　which　was　 assembled　previously　with　1/4-20x1/2" screws，7mm　Flat Washer and　7mm　Lock Washer　on each　side．Note　orientation　of　Upper　Braces　as　shown　in　image． The　assembly　method　of　right　leg　assembly　is　similar　to　left　leg　assembly． Upper Brace, Upper Brace, Right Cart Qty: Left Cart 1/4-20x1/2" Machine Screw Qty: 12 7mm　Flat Washer...
Page 18 Attach　upper　and　lower　front　panel　to　cart　with 1/4-20x1/2" screws， 7mm　Flat Washer　and　 ASSEMBLY 7mm　Lock Washer　on each　side. Attach　upper　front　panel　to　lower　front　panel　with #10-24x1/2" screws　and　#10-24 hex nuts.　 Qty: Qty: 1/4-20x1/2" #10-24x1/2" Machine Screw Machine Screw Qty: 8 7mm　Flat Washer Qty: 8 　Lock Washer Qty: 2 #10－24　Hex　Nut Turn assembly upside down. Insert axle rod into wheel, axle spacer, legs and other axle spacer and wheel, Attach with (1) axle washer and hitch pin.
Page 19 Stand cart upright. Attach tank heat shield　to　cart　back brace with #10-24x1/2" screws．　 Tank Heat Shield Qty: 3 #10-24x1/2" Machine Screw Place grease tray to the cart assembly as shown. Insert tank retainer to the holes from the bottom shelf. Grease Tray Tank　Retainer，Wire　Form...
Page 20 This step requires two people to lift and position grill head onto cart. ASSEMBLY Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws. Qty: 4 1/4-20x1/2" Machine Screw Mount　fascia　onto　side　shelf　using　three　#10-24x1/2"　screws　and　#10－24　hex　nut（A）．　　...
Page 21 Attach right side shelf　to　the　firebox with 1/4-20x1/2" screws on the　upper　holes. ASSEMBLY Attach right　fasica　to　control　panel　 with #10-24x1/2" screws. Qty:　 1/4-20x1/2" Machine Screw Qty: #10-24x1/2" Machine Screw Attach right towel bar to the rear of right side shelf with #10-24x1/2" screws and #10-24 hex nuts. Attach right towel bar to the front of right fascia with #8-32x3/8”...
Page 22 （A） Repeat step 8（A）on left side shelf． Place left side shelf to the left side of firebox ． Tighten the pre-installed screws to the left side shelf (B) Attach left side shelf to firebox with 1/4-20x1/2” screws on the upper holes.Attach left fascia to control panel with #10-24x1/2” screws. Position valve behind fascia and line up holes (C).
Page 23 Attach left towel bar to the rear of left side shelf with #10-24x1/2” screws and #10-24 hex nuts. Attach left towel bar to left fascia with #8-32x3/8” screw and #8-32 het nuts (A). Place grate onto sideburner shelf (B). Place control knob onto sideburner valve stem (C). Left Fascia Left Towel Bar Sideburner Grid...
Page 24 Place cooking grates onto grate rests. Place　warming　grid onto the　top　of　the　firebox．Vertical　legs　insert　into　the　solts　on　the　upper　ledge　of　thefirebox. Warming　Grid Cooking　Grate Slot Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. Ignitor　Cap AA　Battery...
Page 25 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip. Grease Tray Grease Cup Clip Grease Cup CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
Page 26: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 27 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 28 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 29 NOTES...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463210311 Product Manual

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