Advertisement

Wall-Mounting Gas
Boiler with antifreeze
for tap water
Airtight Chamber, for
Hot Water and Heating
TECHNICAL
MANUAL
EDITION
09•2002
Supplied By www.heating spares.co Tel. 0161 620 6677

Advertisement

Table of Contents
loading

Summary of Contents for Ferroli Domina Plus F 24-30 E

  • Page 1 • Wall-Mounting Gas Boiler with antifreeze for tap water • Airtight Chamber, for Hot Water and Heating TECHNICAL MANUAL EDITION 09•2002 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 2: Table Of Contents

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 1. Technical characteristics and data ............3 1.1 Introduction ......................3 1.2 Dimensions and connections .................. 4 1.3 General view and main components ............... 8 1.4 Technical data table ....................10 2.
  • Page 3: Technical Characteristics And Data

    Before carrying out any cleaning or maintenance operation, disconnect the unit from the electrical power supply using the switch and/or the special cut-off devices. Certification The CE marking demonstrates that Ferroli gas units conform to the requirements contained in the applicable European directives. In particular, this unit complies with the following EU directives: ·...
  • Page 4: Dimensions And Connections

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 1.2 Dimensions and connections Domina Plus F 24 E version Top view Connections axis System delivery Tap water outlet Gas inlet Tap water inlet Bottom view System return Version - 09.2002 Supplied By www.heating spares.co Tel.
  • Page 5 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Ferella Extra F 24 MEL version Top view Connections axis System delivery Tap water outlet Gas inlet Tap water inlet Bottom view System return Version - 09.2002 Supplied By www.heating spares.co Tel.
  • Page 6 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Domina Plus F 30 E version Top view System delivery 60 60 Tap water outlet Gas inlet Tap water inlet Bottom view System return Version - 09.2002 Supplied By www.heating spares.co Tel.
  • Page 7 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Ferella Extra F 30 MEL version Top view System delivery Tap water outlet 60 60 Gas inlet Tap water inlet System return Bottom view Version - 09.2002 Supplied By www.heating spares.co Tel.
  • Page 8: General View And Main Components

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 1.3 General view and main components F 24 E/MEL version Airtight chamber Gas inlet Tap water outlet Tap water inlet System delivery System return Safety valve Combustion chamber Burner assembly Main nozzle...
  • Page 9 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL F 30 E/MEL version Airtight chamber Gas inlet Tap water outlet Tap water inlet System delivery System return Safety valve Combustion chamber Burner assembly Main nozzle Burner Combustion chamber insulation Copper exchanger for heating and...
  • Page 10: Technical Data Table

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 1.4 Technical data table DOMINA PLUS - FERELLA EXTRA 24kW 30kW Powers Pmax Pmin Pmax Pmin 25.8 11.5 33.1 14.5 Heating Power (Net Heat Value - Hi) kcal/h 22,200 9,900...
  • Page 11: Hydraulic Circuit - Heating

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2. PRODUCT FRAMEWORK AND INTERNAL COMPONENTS 2.1 Hydraulic circuit - heating Hydraulic diagram for heating When there is a call for heat, the room thermostat or control system make the burners ignite and the circulation pump come into operation.
  • Page 12 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Circulator (230v/50Hz) Located on the heating circuit return, it is connected directly to the exchanger via special forks and connected to the system via a threaded brass section. It has three delivery/head levels (see diagram).
  • Page 13: Expansion Tank

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Expansion tank It is connected to the pump casing via a pipe with a fork connection. On the 24kW version, it is located above the pump, while on the 30kW version it is located behind the exchanger, inside the frame. The expansion tank contains a diaphragm in contact, on one side, with the system water and, on the other side, with the air under pressure (pre-loaded to 1 bar) inside the tank.
  • Page 14: Hydraulic Unit

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Hydraulic unit This is a single piece of brass to which the exchanger delivery is connected for ease of access. It accommodates a number of safety and adjustment components.
  • Page 15: Hydraulic Circuit - Tap Water

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2.2 Hydraulic circuit - tap water Hydraulic diagram for tap water 29-187 Airtight chamber Gas inlet Tap water outlet Tap water inlet System delivery System return Safety valve Burner assembly Heat exchanger...
  • Page 16: Flow Meter

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Flow meter Located at the cold water inlet, its task is to provide the card with a signal at a frequency (7 Hz per litre) in direct proportion to the tap-water flow rate. It is composed of a body (stator) and a rotor inside it.
  • Page 17: Gas Circuit

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2.3 Gas circuit Gas circuit diagram 29-187 Airtight chamber Gas inlet Tap water outlet Tap water inlet System delivery System return Safety valve Burner assembly Heat exchanger Fume outlet collar Heating circulator Heating temperature sensor...
  • Page 18: Gas Valve

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Gas valve It supplies gas to the nozzles between a minimum and maximum pressure. For the valve to work correctly, it is necessary for the pressure upstream from it to be stable and suited to the type of gas being used, while the valve will supply a regular pressure to the nozzles.
  • Page 19 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Adjusting burner pressure Since this unit has flame modulation, there are two fixed pressure settings: the minimum and maximum, which must be as stated in the technical data chart according to the type of gas. ·...
  • Page 20 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Gas supply conversion The unit can function with either Natural Gas or LPG and is factory-set for use with one of the two gases, as clearly shown on the packing and on the unit's dataplate. Whenever a different gas to that for which the unit is preset has to be used, a conversion kit will be required, proceeding as follows: 1 Replace the nozzles at the main burner, inserting the nozzles specified in the technical data...
  • Page 21: Burner Unit

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2.4 Burner unit Operation The burner unit comprises a manifold and 12/16 nozzles (depending on the capacity), the burner mount, electrodes and the burner assembly. Manifold - nozzles The valve sends gas at a suitable pressure to the manifold, which homogeneously distributes the gas to the single burner stages at the nozzles.
  • Page 22: Burner Assembly

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Detection electrode Made of the same material as the ignition electrode, it is set 11 mm from the burner head. Combustion causes the flame atmosphere to ionize, making it conductive.
  • Page 23: Fume Circuit

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2.5 Fume circuit Fume deflector and manifold All forced-flow boilers have a fume deflector above the exchanger whose main task is to make the secondary air crossing the burners uniform, making the flame homogeneous and stable.
  • Page 24: Air Pressure Switch

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Air pressure switch This is used to check whether the fumes are adequately evacuated. The pressure switch compares the static and dynamic signals coming from the pressure test points on the fan according to the figure. The pressure switch is connected to the card and is normally open (see diagram).
  • Page 25: Fume Ducts

    The current standards and local regulations must be observed. This C-type unit must be installed using the fume exhaust and suction ducts supplied by FERROLI S.p.A. in accordance with UNI-CIG 7129/92. Failure to use them automatically forfeits all warranty and liability of FERROLI S.p.A.
  • Page 26 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Calculation example Here we give an example of the calculation for a separate fume outlet. We recommend inserting a condensate trap on long vertical sections to prevent condensation getting onto the burner and damaging it.
  • Page 27: Electrical Circuit

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 2.6 Electrical circuit Electrical terminal board Follow the instructions given in the figure to access the electrical connection terminal board. The layout of the terminals for the various connections is given in the wiring diagram. Wiring diagram Heating circulator Ignition electrode...
  • Page 28 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Main electronic card The electronic card is a Honeywell DMF05FD: part of the card works on low voltage (24V) and the remainder on 230V (see diagram). It is fitted with a fuse (2A).
  • Page 29: Safety Thermostat

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Safety thermostat X5 - 1/2 has a thermostat with gold contacts that opens if the temperature exceeds 100°C. Connected directly to the main card, when it opens it cuts off the power supply to the valve directly, shutting down the boiler.
  • Page 30: Operation

    (room thermostat), the burner switches off and the circulator keeps on working for another 6 minutes to enable better heat distribution throughout the system. If the remote control (Ferroli) is used, the system will try to modulate the ambient temperature according to the setting. In this passage the remote control can lower the delivery temperature under the setting to maintain the ambient temperature: in any case, if the ambient temperature exceeds the remote control setting by 1°C the burner switches off and...
  • Page 31: Test Operation

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Test operation "Test" operation makes it possible to turn on the boiler in heating mode, but with idle time, flame modulation and tap water operation turned off. It is possible to turn on "test" operation from the control panel on the boiler by pressi 3 times in 5 seconds.
  • Page 32: Operating Diagram

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 3.2 Operating diagram SUMMER (tap water) WINTER (heating) • Hot water taps closed • Hot water taps closed • Boiler on "SUMMER" • Flow meter off •...
  • Page 33: Control Panel

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 3.3 Control panel Description of controls The control panel is composed of 1 key, two knobs and 2 displays. When the key is pressed, there is a beep in confirmation.
  • Page 34 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Information on the display During normal operation, the boiler diagnostics control sends information on the state of the boiler and measures the temperature of the water. This information is automatically shown on the display according to the type of operation.
  • Page 35: Adjustments

    The generator turns off when the desired temperature in the rooms is reached. If the remote control (Ferroli) is used, the system tries to modulate the ambient temperature according to the setting. In this passage the remote control can lower the delivery temperature under the setting to maintain the ambient temperature: in any case, if the ambient temperature exceeds the setting by 1°C the burner switches off and the circulator stays on for post-circulation.
  • Page 36 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Hot water temperature adjustment To set the system delivery temperature, turn the specific knob. It can vary from a minimum of 30°C to a maximum of 65°C. Turning the knob sets the required temperature (clockwise to increase, anticlockwise to decrease) that is shown on the display.
  • Page 37 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Sliding Temperature When the optional outside sensor is installed the boiler adjustment system can work with "Sliding Temperature." In this mode, the temperature of the heating system is governed according to the weather conditions outside so as to ensure a high degree of comfort and energy savings throughout the year.
  • Page 38: Operating Parameter Adjustment

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 3.5 Operating parameter adjustment Boiler parameter adjustment These parameters can only be adjusted with the remote control connected on the card. Hot tap Heating operation water operation Days Display COPY...
  • Page 39 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Position Selection of modulating timer-thermostat/ timer-thermosat On/Off for zone systems 0 = Modulating 1 = On/Off zone systems This parameter makes it possible to keep the timer-thermostat functions of the remote control even with zone systems.
  • Page 40 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Position System delivery temperature increase adjustment. Setting: 10°C/min. (range 1 to 20°C/min.) This permits changing the speed of increasing the delivery temperature. 1 0 0 Position Heating power adjustment.
  • Page 41 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Position Compensation curve selection. Setting: 0 (adjustment turned off) (range 1 to 10) Position Compensation curve fixed point adjustment Setting: 30 (range 20 to 40) Used to make a parallel shift of the compensation curve. To quit the menu, press keys 1 and 3 simultaneously or wait to quit automatically after 1 minute.
  • Page 42 DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL Checking operating data log With a remote control installed, pressing keys 1 and 2 simultaneously for longer than 2 seconds takes you to the operating data log menu. Storing the last 8 faults.
  • Page 43: Unit Self-Diagnosis

    DOMINA PLUS F 24 - 30 E FERELLA EXTRA F 24 - 30 MEL 4. Unit self-diagnosis Fault Diagnosis The boiler is equipped with an advanced self-diagnosis system. In the event of trouble with the boiler, the display will show the fault code. There are faults that in order to restore operation it suffices to press RESET ;...
  • Page 44 37047 SAN BONIFACIO - VR - ITALY tel. 045/6139411 - tlx 480172 fax 045/6100233-6100933 code 354M011/0 Supplied By www.heating spares.co Tel. 0161 620 6677...

This manual is also suitable for:

Ferella extra f 24-30 mel

Table of Contents