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Alamo JD-5105 Assembly Manual

John deere jd-5105; john deere jd-5205; john deere jd-5225; john deere jd-5325; john deere jd-5425; john deere jd-5525;
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Published 05-05
ASSEMBLY MANUAL
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-379-1480
SWITCHBLADE
Assembly Manual
JD-5105 / JD-5205 / JD-5225
JD-5325 / JD-5425 / JD-5525
Cab / ROPS 2 WD & 4 WD
© 2005 Alamo Group Inc.
JOHN DEERE
Part No. 02982566

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Summary of Contents for Alamo JD-5105

  • Page 1 Tractors equipped with additional options, special equipment, tractor manufacturer modifications, new tractor models, or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to accommodate these differences.
  • Page 4 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

  • Page 5: About This Manual

    The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept.

  • Page 6: Manual Introduction

    Reinstall Tractor RH 3 Point Stabilizer Bracket... 4-3 Install Sub-Frame Weldment... 4-3 Install Carriage Arm / Cutter Head Assembly... 4-4 Install Hydraulic Tank Assembly... 4-4 Install Operators Manual Cannister... 4-5 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -2 Page...

  • Page 7: Table Of Contents

    Pump / Driveshaft Component Identification... 8-5 Component Parts Identification / Descriptions... 8-6 to 8-9 Hydraulic Hose Schematic (RH Wing Only)...8-10 Hydraulic Hose Schematic (RH & LH Wing)... 8-11 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Page Index -3...
  • Page 8 NOTES Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Index -4 © 2005 Alamo Group Inc.

  • Page 9: Specifications

    Specifications STATEMENT OF POLICY It is the policy of Alamo Group to improve its products where it is possible and practical to do so. Alamo Group reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units.
  • Page 10 SPECIFICATIONS - SWITCH BLADE This manual was carefully prepared by Alamo Industrial in an effort to aid the repair technisian in keeping the performance of this mower up to the high standards for which it was designed. Its purpose is to cover safety and to give recommendations for the proper repar, care and operation of the mower.

  • Page 11: Safety Recommendations

    9. When the tractor is stopped, set brakes securely and use park lock, if available. Safety Recommendations! It is the business philosophy of Alamo Industrial Company to manufacture safe products for use by our customers. In the interest of your safety, we are bringing to your attention practices that can avoid serious injury.
  • Page 12 Skid Shoe Size... Standard 3/16" Abraision Resistant Alloy Skid Shoe... Standard w/ AG Shoe & Swathboard Option Transport Locks... Standard, Manual Lock Transport... Hydraulic Lifting and Folding Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Section 1 - 4...
  • Page 13 By using the above formula an accuracy of + or - 6 % of the desired torque will result at the end of the adapter due to length change during grip adjustment. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc.
  • Page 14 160 (217) 445 (603) 250 (339) 670 (908) 1-1/8 330 (447) 910 (1234) 1-1/4 480 (651) 1250 (1695) Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Torque Torque in. lbs. ft .lbs. 1200 1600 2000 2800 Recommended Torque, Ft. lbs. & (Nm)

  • Page 15: General Information

    Section 2 Switch Blade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD General Information Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Section 2 - 1...
  • Page 16 RECOMMENDED GAUGES FOR DIAGNOSTICS: Inlet Vacuum: 30 PSI to 30 in Mercury System Pressure Gauge: 6,000 PSI Charge Pressure Gauge: 0 to 500 PSI Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. (READ THIS) (207 bar to 0 bar)
  • Page 17 Mounting Specifications will work with these mount kits. Other options, front axles, or different tire sizes may prevent the mount kit from fitting your nonstandard tractor. Alamo Group cannot take responsibility for these problems or any modifications made to the unit.
  • Page 18 Never work under any component that is lifted by the crane unless it is also supported by appropriate stands that are capable of supporting the component. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Section 2 - 4...
  • Page 19 Clean up all oil that has leaked according to the requirements of the oil supplier. Oil residue on the ground can result in unjury from slipping or falling. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Safety Shoes...
  • Page 20 Taking a few minutes to check could save you from a major damage to the electronics. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. . It is helpful to lay out the component in as neat a display...
  • Page 21 Section 3 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Pump & Drive Shaft Installation Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Section 3 - 1...
  • Page 22 The tractor from the manufacturer has a thin spacer bolter to the crankshaft pulley, remove this spacer and reinstall the spacer from Alamo Industrial using the same four bolts that mounted the tractor factory spacer. Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 ©...
  • Page 23 Read the entire section on start up proceddures before starting tractor. Starting Tractor with pump dry will damage pump. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Crankshaft Pulley Adapter Bolts (4 Req.)
  • Page 24 Read the entire section on start up proceddures before starting tractor. Starting Tractor with pump dry will damage pump. Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Crankshaft Pulley Adapter Bolts (4 Req.)
  • Page 25 Note: the front axle pivot pin is shown as referenc only, DO NOT remove it. Figure 3 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 1 Figure 2...
  • Page 26 Upper Plate Side Retainining Bolts Figure 7 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Upper Plate Under Radiator Lower Plate Above Front Axle...
  • Page 27 65 ft. lbs. (See Figure 13). NOTE: JD-5225 & 5325 will have the splined adapter sleeve welded to the Pulley adapter (See Figure 13A & 13B). Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. FRONT END ENGINE...
  • Page 28 A 7/8" drive shaft will go through this hole, Alamo Industrial recom- mends a 1-1/2" dia hole minimum. Reinstall Bolster Cover. The bolster cover will install in the same manner as it was removed see previous steps 4 and 5.
  • Page 29 LH and RH side engine shields that were removed. Use the same mounting hardware that was re- moved (See Figure 21). Figure 15 Figure 17 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Crankshaft Alignment Dimple Figure 14...

  • Page 30: Install Pump

    P/N 00012101 (3/8") (See Figure 26). NOTE: Pump will always be installed with the Suction Port to the LH (Driver Side) of the tractor as shown (See Figure 26). Figure 21 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Bolster Cover...
  • Page 31 Adapter, Elbow 12MP-12FP90 000849 Adapter, Elbow, 12MP-12FP45 0222100 Hose Bib, #16 Hose - 12MP Figure 23A Figure 25 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. 7/8" x 13 Spline End 3/4" w/ 3/16" Keyway End Figure 23 Flex Coupler Asy.
  • Page 32 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. This hole w/1-1/2"...

  • Page 33: Frame Installation

    Section 4 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Frame Installation Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 4 - 1 © 2005 Alamo Group Inc.
  • Page 34 Bolts, Washer and Nuts as listed in Figure 1. The tractor will have plastic plugs in the tractor housing, these plastic plugs will need to be removed. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc.

  • Page 35: Install Frame Rail

    Sub-frame has a cylinder lug welded to it, this lug will be at the bottom and to the rear as shown in Figure 1. Torque the four sub-frame mounting bolts Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc.
  • Page 36 Nuts (See Figure 1 & 7) Make Certain Bolts are Tightened. Make certain that the mounting bolts so far are tight. Figure 6 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Frame Installation Figure 4 Figure 5...

  • Page 37: Install Operators Manual Cannister

    (See Figure 11). Figure 10 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Motor Directional Control Valve...
  • Page 38 NOTES Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 4 - 6 © 2005 Alamo Group Inc.
  • Page 39 Section 5 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Hyd. Valve Control Handles & Hyd. Hose Connections Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 5 - 1 © 2005 Alamo Group Inc.
  • Page 40 12. When removing plug item 11 watch the qty of washers that are removed, this amount is what should be started with when reassem- bling plug. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Item Part No.
  • Page 41 (16 mm Hole) (See Figure 5). All hoses will be run through sleeving material, this must be done before they are connected. Figure 4 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 2 Item Part No.
  • Page 42 (JD-5425 & 5525 Cab Tractors only) P/N 02983228 Valve Mount Plate (JD-5225 & JD-5325 Tractors only) Figure 8 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. P/N 02979374 Control Mount Stand (All CAB Tractors) Use on Cab (Remote...
  • Page 43 02983228 02980073 00010300 02959924 0461600 02972846 Figure 9A Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. , (Front part of Switch Blade Frame Shown for reference only) Description Offset Valve Mount Plate (JD-5425 & 5525 Cab Only) Flat Valve Mount Plate (JD-5225 &...
  • Page 44 Control Valve & Valve Controls Installation - CAB Run Cables and Wire Figure 10 Figure 11 harness through boot Figure 12 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 5 - 6 © 2005 Alamo Group Inc.

  • Page 45: Control Cable Connection To Control Stick Assemblies

    Reinstall the Cross Screw making certain that the cross screw and conduit sleeve groove are in alignment. Tighten the cross screw securely (See Figure 17) Figure 15 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 13 Figure 14 Threaded Bead...
  • Page 46 (See Figure 18 & 19) ROPS Model Shown Here Figure 19 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 17 Figure 18 Figure 20 Section 5 - 8 Model...
  • Page 47 Check the tractors manufactures service /repair manual for any restrictions or special instructions about connecting electric components to the tractor. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 21 Item Part No.
  • Page 48 Hydraulic Connections / Hose Routing Single RH Wing Shown Figure 24 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 5 - 10 © 2005 Alamo Group Inc.

  • Page 49: Cylinder Control Valve

    The motor pressure hose from pump connects to the directional control valve on the tank (See Fig- ure 28). Pump Suction Hose From Tank Figure 27 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Motor Pressure Port Cylinder Valve Pressure Port Figure 25...

  • Page 50: Fill Hydraulic Tank With Oil

    Always add Oil using a pump system with at least a 10 Micron filter system. (See Figure 32) Figure 31 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Fill Hydraulic Tank Figure 29...
  • Page 51 Hose Clamp. Pressure Gauge Sight Gauge Figure 33 Figure 34 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Remove the Suction Hose at the Tank (See Oil Level & Temperature Sight Gauge Figure 35 Section 5 - 13...
  • Page 52 NOTES Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 5 - 14 © 2005 Alamo Group Inc.

  • Page 53: Section 6 - Electrical Connections

    Section 6 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Electrical Connections Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 6 - 1 © 2005 Alamo Group Inc.
  • Page 54 Push Pull Switch, Wire Harness plug will only fit one way on push pull switch to prevent it being connected wrong. Figure 1 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. The Starter solenoid wires and the 12V power supply...

  • Page 55: Section 7 - Mechanical Adjustments & Repairs

    This Section is for the adjustment of the cutter bar / Knives if needed after assembly, the unit is assembled when shipped but because of dis assembly for shipping some adjustments may be required. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 7 - 1 © 2005 Alamo Group Inc.

  • Page 56: Lead Adjustment

    No easier method has been found to adjust heavy duty guards which will stand up in rocky conditions. Continued Next Page Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 3 Figure 4 Figure 4A...

  • Page 57: Wear Plates

    Wear plates should project approximately 1/16" in front of the leading edge of the cutterbar after adjustment. Alamo Industrial wear plates are hardened on both edges. After the first edge has worn back, simply turn over the plate to obtain a new wearing surface.

  • Page 58: Clips

    Knife Replacement: Replace worn or broken knife sections. Alamo Industrial knife sections are heavy duty sec- tions made of special steel and will stay sharp for many more hours than conventional sections.

  • Page 59: Cutter Bar Repalcement

    OVER TIGHTEN the clamp bolt as the drive stud has a bearing inside that will be damaged. Motor Short Tube Spacers Knife Drive Stud Assembly Figure 10 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Knife Drive Stud Assembly Planetary Drive Assembly Long Tube...

  • Page 60: Knife Bar Replacement

    The skid shoe will be the last item reinstalled. Make certain the rod deflector which bolts to the front of the skid shoe is pointed correctly. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Drive Stud Nylon Bearing Clamp &...
  • Page 61 If the rock guards and clips need to be adjusted go back to the guard ajustment section earlier in the manual. (See Figure 11, 12, 13 & 14) Switch Blade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Special Cone...

  • Page 62: Outer Shoe Replacement

    The bolts mounting rock guards are 7/16" grade 5 plow bolts and will torque 45 to 50 ft. lbs (See Figure 16) Figure 17 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Cutter Bar Outer Shoe Asy...
  • Page 63 Back Pivot Plate to remove skid show weldment. It must removed, re- move the three retaining bolts to drop the back plate. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 19 Short Tube Spacer Break-A-Way Rotor...
  • Page 64 Rubber Bumper Back Pivot Plate Rotor Actuator Rotor Actuator Mounting Bolts Figure 21 Figure 22 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. 3/8" Bolts 3/8" Lockwashers Rotor Actuator Retaining Pin Drive Stud Bearing Asy Nylon Bearing Clamp &...

  • Page 65: Carriage Arm Replacement

    (See Figure 25). The pitch of the cutter bar will have to be readjusted, see pitch adjustment instructions in earlier pages (See Figure 4 & 26) Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Replace- Back Pivot...

  • Page 66: Knife Drive Assembly Replacement

    (See Figure 22, 23 & 27) Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc.
  • Page 67 Make certain all guards and shield have been reinstalled before starting tractor or mower. Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Figure 28 Section 7 - 13...
  • Page 68 NOTE Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Section 7 - 14...

  • Page 69: Mount Kit Components

    Section 8 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Mount Kit Components Identification Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 Section 8 - 1 © 2005 Alamo Group Inc.
  • Page 70 First cut from tractor center line for a right hand cutterbar is 54". Flat Operators (1) isolated open operator station (flat platform). Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. Platform The right hand step must be removed .
  • Page 71 Item Part No. 000849 000859 0022400 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Notice: Mounting restrictions may change as designs of tractor model changes and/or design of the Switchblade is updated or changed. List- ing in this assembly manual is current as of the print date.
  • Page 72 02970595 02978281 02976344 00022200 00012101 00011100 Above items are included in Hydraulic Kit P/N 02982524. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. ROPS ONLY / 2&4wd w/Flat Platform Description (continued from previous BUSHING,REDUCING BULK HYD HOSE #16 SAE100R4...
  • Page 73 02966874 00750940 02975200 02974323 02966687 02966688 Above items are included in Hydraulic Kit P/N 02983229. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. CAB ONLY / 2&4wd Description ELBOW, STREET ELL12MP-12FP45 PLASTIC TIE ADAPTER, HYD ELBOW 12MP - 12FP90...
  • Page 74 00022200 02973992 02702900 02982530 02983284 02983285 Above items are included in Hydraulic Kit P/N 02983229. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. CAB ONLY / 2&4wd Description (Continued From Previous Page) COTTER PIN 3/32" X 3/4" BOLT, HEX HEAD 5/16"-NC X 4-1/2" PL GR5 FLATWASHER, 5/16"...
  • Page 75 2. If the tractor is equipped with a mid-mount valve, it may also need to be removed for clearance reasons. 3. First cut from tractor center line for a right hand cutterbar is 54". Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 Section 8 - 7...
  • Page 76 02979318 02979436 0741300 00015800 00023100 00761200 00900913 02959924 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. CAB & ROPS / 2&4wd w/Flat Platform Description LOCKNUT, TOPLOCK 5/8"-NC WASHER, 5/8" HARDENED LOCKWASHER, 20MM BOLT, HEX HEAD M20-P2.5 X 50MM PL GR10.9 BOLT, HEX HEAD M16-P2.0 X 55MM PL GR10.9...
  • Page 77 Consist of the Following Items Used On: John Deere 5225/5325 Item Part No. 02983458 02983459 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. CAB ONLY / 2&4wd Description (Continued From Previous Page) HOSE, #8 - 8FJX - 8FJX90 - 69.5" LG...
  • Page 78 Item Part No. 0487100 02983491 02976463 02971158 Above items are included in Knife Bracket Kit, P/N 02983490 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. (Continued From Previous Page) CAB ONLY / 2&4wd Description CAB AIR FILTER JD#RE195491...
  • Page 79 02839000 02959924 02966175 02970595 02976531 Above items are included in Hydraulic Kit, P/N 02983099 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. CAB ONLY / 2&4wd Description ADP HYD ELBOW 4MJ-4FJX 90° HOSE #4 - 4FJX - 4FJX90 52LG CORDURA SLEEVING 2.54 ID BLACK...
  • Page 80 Used On: John Deere 5225/5325 Item Part No. 001846 02980088 00762693 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. Above items are included in Hydraulic Kit P/N 02983053 ROPS ONLY / 2&4wd w/Flat Platform Description (Continued From Previous Page)
  • Page 81 Part No. 02962022 02976532 00900913 02976531 Above items are included in Hydraulic Break-Away Hose Kit P/N 02982718 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. ROPS / 2&4wd w/ Flat Platform Description (Continued From Previous Page) ADP HYD ELBOW 4MJ-4FJX 90°...
  • Page 82 2. If the tractor is equipped with a mid-mount valve, it may also need to be removed for clearance reasons. 3. First cut from tractor center line for a right hand cutterbar is 54". Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. Section 8 - 14...
  • Page 83 02975188 02975692 02977335 02979318 02983152 0741300 107352 00015800 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. ROPS / 2&4wd Description LOCKNUT, TOPLOCK 5/8"-NC BOLT, HEX HEAD M16-P2.0 x 230mm PL10.9 LOCKWASHER, 20MM BOLT, HEX HEAD M20-P2.5 X 50MM PL GR10.9 BOLT, HEX HEAD M16-P2.0 X 60MM PL10.9...
  • Page 84 Part No. 02983393 002508 02976387 00010300 Above items are included in Pump Guard Kit P/N 02983392 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. ROPS / 2&4wd Description (Continued From Previous Page) BOLT, HEX HEAD 3/8"-16UNC X 1-1/2" PL GR5 HOSE, #6 - 6FJX - 6FJX - 45"...
  • Page 85 Read the entire section on start up proceddures before starting tractor. Starting Tractor with pump dry will damage pump. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Use Existing Bolt & Lockwasher From Crankshaft Pulley ( 4 ea.)
  • Page 86 Read the entire section on start up proceddures before starting tractor. Starting Tractor with pump dry will damage pump. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. Crankshaft Pulley Adapter Bolts (4 Req.)
  • Page 87 Read the entire section on start up proceddures before starting tractor. Starting Tractor with pump dry will damage pump. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Crankshaft Pulley Adapter Bolts (4 Req.)
  • Page 88 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. This hole w/1-1/2"...
  • Page 89 Spline End 3/4" w/ 3/16" Keyway End 26.50" LG P/N 02983085 Drive Shaft (JD-5225 & JD-5325 Tractors Only) Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. P/N 107352 Control Stand Weldment (All ROPS Tractors) P/N 02982837 Splined Pulley Adapter (JD-5225 &...
  • Page 90 P/N 02979436 Machined Pump Mount Plate (All Tractors) P/N 029774296 Switch Mount Brkt Weldment (All CAB Tractors) Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. P/N 02978281 Hose Ring Weldment (All Tractors) P/N 02977335 Valve Mount Brkt Weldment...
  • Page 91 P/N 02980073 Flat Valve Mount Plate Valve Mount Plate (JD-5225 & 5325 CAB Tractors) (All CAB Tractors) P/N 02983411 Driveshaft (JD-5105 & 5205 Tractors Only) P/N 02983284 Offset Valve Mount Plate (JD-5425 & 5525 Cab Tractors) P/N 02983251 Pulley Adapter (JD-5105 &...
  • Page 92 Pump Mounting (2 Bolts) Bolt P/N 00023100 Lockwasher P/N 00012101 Locknut P/N 00015800 Hub Mounting (4 Bolts) Bolt P/N 02976344 Lockwasher P/N 00022200 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. P/N 02975188 Flex CouplerAsy. Mounting Bolt P/N 02976342 Lockwasher...
  • Page 93 00753753 00695100 00023100 00011100 00015800 02975692 02971158 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Description RH Frame Weldment Bolt, Hex Head M16-P2.0 X 55MM - PL - GR10.9 Washer, 5/8" Sub-Frame Weldment Bolt, Hex Head 5/8"-NC X 2" - PL - GR8 Locknut, Toplock 5/8"...
  • Page 94 00753753 00695100 00023100 00011100 00015800 02975692 02971158 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Description RH Frame Weldment Bolt, Hex Head M16-P2.0 X 55MM - PL - GR10.9 Washer, 5/8" Sub-Frame Weldment Bolt, Hex Head 5/8"-NC X 2" - PL - GR8 Locknut, Toplock 5/8"...
  • Page 95 Mount Kit Component Identification - 5105 & 5205 Frame Weldment, Mount Bolt Location & Sizes (JD-5105 & JD-5205 Model Tractor Only) Item Part No. 02983246 02983242 00010300 0665400 00753753 00695100 00023100 00011100 00015800 02975692 02971158 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 ©...
  • Page 96 Common Component Identification - All Tractors Skid Shoe & Actuator Pre-Asy Motor Cover Weldment Skid Shoe & Breakaway Pre-Asy, w/ Cutterbar Carriage Arm Asy Sight/Temperature Gauge Canister Asy. Tank Asy. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. Section 8 - 28...
  • Page 98 Mount Kit Component Identification Hydraulic Schematic RH Wing Only Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 Section 8 - 29 © 2005 Alamo Group Inc.
  • Page 99 Valve (Motor Control) Port “B” Return Out RH Break-A- Valve RH Cylinders RH Actuater Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 © 2005 Alamo Group Inc. LH Break-A- Way Valve Diverter Valve (Cyl. Control) Pressure In Filter Valve Pressure Tank Asy RH Motor...

  • Page 100: Hydraulic Hose Routing

    Mount Kit Component Identification HYDRAULIC HOSE ROUTING SCHEMATIC P/N 02965475 This hose is included in the Carriage Arm Asy Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05 Section 8 - 31 © 2005 Alamo Group Inc.
  • Page 101 As of (08-04-05) these kits have being used only on the 5225 & 5325 Cab/Rops for Virginia DOT special order only. Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05 © 2005 Alamo Group Inc. Tractor Model...
  • Page 102 02983284 02983228 02980073 00010300 02959924 0461600 02972846 Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy.Man.) 05/05 © 2005 Alamo Group Inc. , (Front part of Switch Blade Frame Shown for reference only) Description Offset Valve Mount Plate (JD-5425 & 5525 Cab Only) Flat Valve Mount Plate (JD-5225 & JD-5325 Cab Only) Plate, Valve Mount Lockwasher, 5/8"...
  • Page 104 Switch Blade Assembly Manual John Deere JD-5105-5205-5225-5325-5425-5525 2005 Edition P/N 02982566 Switch Blade (JD-5105-5205-5225-5325-5425-5525 Asy. Man. ) 05/05 © 2005 Alamo Group Inc. Printed U.S.A.

This manual is also suitable for:

Jd-5205Jd-5225Jd-5325Jd-5425Jd-5525Switch blade

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