Alamo 803350C Operator's Manual

Flail mower
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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
®
©2009 Alamo Group Inc.
VERSA PRO

FLAIL MOWER

Part No.
803350C
$0.00

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Summary of Contents for Alamo 803350C

  • Page 1: Flail Mower

    READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com VERSA PRO ® ©2009 Alamo Group Inc. FLAIL MOWER 803350C Part No. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Equipment Operation Safety Instructions and Practices ... 1-5 Transporting Safety Instructions and Practices ... 1-11 Concluding Safety Instructions and Practices ... 1-15 Decal Location ...
  • Page 6 STARTING THE TRACTOR ... 4-8 SETTING THE MOWER ... 4-9 DRIVELINE ATTACHMENT ... 4-11 Driveline Length Check ... 4-11 PRE-OPERATION INSPECTION AND SERVICE ... 4-13 Mower Pre-Operation Inspection/Service ... 4-13 Tractor Pre-Operation Inspection/Service ... 4-14 DRIVING THE TRACTOR AND IMPLEMENT ... 4-20 Starting the Tractor ...
  • Page 7 EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT ... 5-20 TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH ... 5-20 TO CLEAN AND INSPECT ... 5-20 TO REASSEMBLE ... 5-20 TO ADJUST ... 5-20 MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE ... 5-22 VERSA PRO TANK FILLING INSTRUCTIONS ...
  • Page 9: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2009 Alamo Group Inc.
  • Page 10: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)
  • Page 11: Operator Safety Instructions And Practices

    VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-30) (SG-31) “Wait a minute...Save a life!”...
  • Page 12 Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY EXPOSURE LOUD...
  • Page 13: Equipment Operation Safety Instructions And Practices

    A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-34) (SG-38)
  • Page 14 Operate the Tractor controls from the tractor seat only. Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-05) (S3PT-12)
  • Page 15 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-11) (SG-13)
  • Page 16 Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before (SGM-05)
  • Page 17 Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-11) (SGM-14)
  • Page 18 Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) Connecting or Disconnecting Implement Safety Instructions and Practices VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SRM-01) Safety Section 1-10 (SGM-15) (SPU-...
  • Page 19: Transporting Safety Instructions And Practices

    Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-02) VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-15) (S3PT-18) Safety Section 1-11...
  • Page 20 Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-6) Determine the maximum...
  • Page 21 Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (STI-06) (S3PT-8) (S3PT-09)
  • Page 22 DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs. VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY (SG-20) (SG-21)
  • Page 23: Concluding Safety Instructions And Practices

    These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard.
  • Page 24: Decal Location

    SAFETY Decal Location NOTE: Alamo supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 25 002489 nfs (L) nfs (R) nfs (C) nfs (F) 002505 001830 00773723 02977417 00776031 803350C 10058000 00024100 02959924 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY TYPE DANGER DANGER DANGER DANGER WARNING DANGER DANGER DANGER WARNING DANGER DANGER WARNING...
  • Page 26: Decal Description

    DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced. P/N 00756004 DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-18...
  • Page 27 Always use paper or cardboard. P/N 00756059 DANGER! Keep Away - Rotating Blades P/N 00756485 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-19...
  • Page 28 Always make sure that all shields are in place at all times. P/N 002425 WARNING: Pressurized Tank 03200437 VERSA PRO 03/09 Safety Section 1-20 © 2009 Alamo Group Inc.
  • Page 29 P/N 99203 Yellow Relector Tape. P/N 99204 INSTRUCTIONS - Use only DEXTRON TYPE A Automatic Transmission Fluid. Maintain ATF Level within the height of the sight glass. P/N 03200286 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-21...
  • Page 30 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 Cutting Height Adjustment Chart P/N 002023 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 Information that Grease Fitting is present and must apply grease.
  • Page 31 P/N 02965093 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-23...
  • Page 32 ALAMO NAME LOGO. P/N 001650 ALAMO INDUSTRIAL LOGO P/N 001651 NAME LOGO - Alamo Industrial P/N 02960766 NAME - VERSA PRO P/N 002489 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-24...
  • Page 33 U n d e r s ta n d , b e f o r e o p e r a t i n g Tr a c t o r a n d Implement. P/N 02977417 VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-25...
  • Page 34 SAFETY Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 VERSA PRO 03/09 Safety Section 1-26 © 2009 Alamo Group Inc.
  • Page 35: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) VERSA PRO 03/09 © 2009 Alamo Group Inc. SAFETY DUTIES...
  • Page 81: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2009 Alamo Group Inc.
  • Page 82 INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. VERSA PRO 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-2 This section provides...
  • Page 83 Slow down on hills, rough terrain, and curves. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). VERSA PRO 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-3...
  • Page 84 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower. 3. Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator’s Manual.
  • Page 85: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2009 Alamo Group Inc.
  • Page 86: Tractor Preparation

    Links. Insert the Pins back into the Down Links and the Tractor Lugs. These Pins will be used when attaching the V-Pro to the tractor. 3. Remove the complete Draw Bar and carrier from the Tractor. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-2...
  • Page 87: Mainframe To Attachment Frame Assembly

    Mainframe, install the Pins (4) and retain with 1/2 x 1-3/4 bolts (5), flatwashers (6) and locknuts (7). Install the Axle Mount Bars (8) and retain with Pins (9) and Cotter Pins (10). NOTE: It will be necessary to lower tank assembly in order to install pin (4). VERSA PRO 03/09 Assembly Section 3-3 © 2009 Alamo Group Inc.
  • Page 88: Tractor To Attachment Frame Assembly

    Mount Bars (5) to the Tractor lugs with Pins (6) and Lynch Pins (7). ASM-FL-0100. Attach the Down Links (8) to the Mainframe with Pins (9) and Lynch Pins (10). ASM-FL-0101. NOTE: Adjust down links to 28" pin center. VERSA PRO 03/09 Assembly Section 3-4 © 2009 Alamo Group Inc.
  • Page 89: Driveline Attachment

    45 Degree angle with prong parallel to lug. With the cutterhousing tipped up, attach housing shoes/wear plate. Carriage bolt attaches to front mounting hole; plow bolts attach to middle and rear holes. VERSA PRO 03/09 Assembly Section 3-5 © 2009 Alamo Group Inc.
  • Page 90: Wing Mower Attachment

    Align toplink (1) to mower lugs (8), retain with pin (9) and lock with cotter pins (10). Align lift frame (4) with lugs at bottom of mower, retain with pivot pin (11) and lock with nut (12). ASM-FL-0103. NOTE: Use a thread locking material to secure nut (12) to pivot pin. VERSA PRO 03/09 Assembly Section 3-6 © 2009 Alamo Group Inc.
  • Page 91: Electrical Connection At Tractor

    Secure with screw and gasket provided with harness. ASM-FL-0106. Refer to electrical schematic (ASM-FL-0107) for additional help. VERSA PRO 03/09 Assembly Section 3-7 © 2009 Alamo Group Inc.
  • Page 92: Center Mower Assembly

    Attach the right and left Overarms (1) to the cutterhousing. Secure with 5/8 x 1-3/4 bolts (2) and locknuts (3). Attach the A-Frame Weldment (4) to the Overarms with bolts (2) and locknuts (3). ASM- FL-0108. VERSA PRO 03/09 Assembly Section 3-8 © 2009 Alamo Group Inc.
  • Page 93: Center Mower Assembly

    If required, insert shims from shim kit (P/N 000552) between gearbox mounting lugs and mounting plate to insure the gearbox pulls up evenly on the mounting plate. VERSA PRO 03/09 Assembly Section 3-9 © 2009 Alamo Group Inc.
  • Page 94 3. Install drive belt. ASM-FL-0053_A. 4. Attach spring. One end is inserted in idler arm spring arm hole; the other end is attached to the long outboard bearing plate bolt. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-10...
  • Page 95: Installation Of Center Mower

    4. Level front unit by adjusting top link. Be sure skid shoes are level with ground. NOTE: Front Caster Wheels should be set about 2-4 inches above ground when mower is level. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-11...
  • Page 96: Hydraulic Connections

    NOTE: Do not strap hoses together until all hoses and wiring are connected. Hoses and wiring should be routed so they do not lay on moving parts, too close to sharp edges, or near excessive heat. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-12...
  • Page 97: Hose Connection At Tractor

    2. Connect center lift hose P/N 02964451 (3) to connection at center of tractor. ASM-FL-0112. This should be the remote valve with "Float" position. Always operate front mower in float detent position. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-13...
  • Page 98: Hydraulic Connections To Cylinder

    HYDRAULIC CONNECTIONS TO PUMP Connect right wing hydraulic motor to pump using hose P/N 002480 (identified by "C"). Left wing motor will use hose P/N 002478 (identified as "D"). ASM-FL-0114. VERSA PRO 03/09 Assembly Section 3-14 © 2009 Alamo Group Inc.
  • Page 99: Hydraulic Connection Motors

    To connect hydraulic hoses to right side mower, use hose P/N 002480 (identified as "C"). ASM-FL-0116. This hose comes from pump. Hose P/N 002479 filter at tank (identified as "A"). VERSA PRO 03/09 Assembly Section 3-15 © 2009 Alamo Group Inc.
  • Page 100: Hydraulic

    If unit starts to make unusual noise, stop unit and check oil level. Also check for frothy oil which would indicate a leak on suction side of system. VERSA PRO 03/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-16...
  • Page 101: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2009 Alamo Group Inc.
  • Page 102 ALAMO INDUSTRIAL VERSA PRO FLAIL Alamo Industrial Versa Pro flail mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush, and other vegetative material up to 2” in diameter. The mower is equipped with protective deflectors and chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.
  • Page 103 Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-14) Operation Section 4-3...
  • Page 104: Operator Requirements

    VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
  • Page 105: Rops And Seat Belt

    Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. with the PTO master shield missing or in the raised position. OPS-U- 0004 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION PTO master shield hydraulic reservoir...
  • Page 106: Tractor Horsepower

    Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-6 (S3PT-16)
  • Page 107: Getting On And Off The Tractor

    Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-7...
  • Page 108: Starting The Tractor

    Place a block in front of and behind the tires to prevent the mower from moving. Keep hands and feet out from under the mower and clear of pinch points between the tractor and VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23)
  • Page 109: Setting The Mower

    Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) (SG-14) Operation Section 4-9...
  • Page 110 Side Skid Shoes should always be parallel ground throughout adjustment range. Adjust cutting height of machine by raising or lowering rear roller as specified in Operation Section. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION place mower roller full Operation Section 4-10...
  • Page 111: Driveline Attachment

    At its shortest length, there must be at least a 1” clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a minimum profile engagement of 8” must be maintained. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-18) Operation Section 4-11...
  • Page 112 NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION watch shaft...
  • Page 113: Pre-Operation Inspection And Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-11) (SG-21)
  • Page 114: Tractor Pre-Operation Inspection/Service

    WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION The following (SGM-10) Operation Section 4-14...
  • Page 115 • Ensure the rollers are in good condition and rotate freely. • Inspect that all bolts and screws are in position properly OPS-F-0038 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (SG-24) torqued. Operation Section 4-15...
  • Page 116 • Remove any grass or other debris which may be wrapped around the cuttershafts. • Inspect the condition of deck skid shoes and hardware. OPS-F-0041 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-16...
  • Page 117 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION wheel OPS-F-...
  • Page 118 The Gearbox oil level is full The rear roller is in good condition and turns freely Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 119 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift...
  • Page 120: Driving The Tractor And Implement

    Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Be careful when operating or transporting this (S3PT-12)
  • Page 121: Starting The Tractor

    Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 4-21...
  • Page 122: Brake And Differential Lock Setting

    The mower’s center of gravity is raised making the mower more prone to tipping when the wings are in the raised position. Use extreme caution when towing the mower in the transport position and avoid uneven VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION LOCKED...
  • Page 123 Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Never fold wings on a hillside...the (STI-02) (S3PT-05)
  • Page 124: Driving The Tractor And Implement

    Tractor which could cause bodily injury to the operator or bystanders and/or extensive damage to the Tractor or Implement VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-24...
  • Page 125 Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION INCORRECT: DO NOT approach ditch straight on.
  • Page 126: Operating The Tractor And Implement

    Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05) Operation Section 4-26...
  • Page 127: Foreign Debris Hazard

    The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll-over. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-27...
  • Page 128: Bystander/Passersby Precautions

    Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (SFL-6) (SGM-09)
  • Page 129: Pto Rpm And Ground Speed

    When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure control of the tractor and mower is maintained. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-29 (SG-26)
  • Page 130 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no Operation Section 4-30...
  • Page 131: Shutting Down The Implement

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 4-31...
  • Page 132 Use extreme care to keep feet and hands from under the mower and clear of any pinch points. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-32...
  • Page 133: Mower Storage

    Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall...
  • Page 134 If the tractor’s hydraulic pump is not independent of the tractor PTO, or if the tractor PTO has to be run to have hydraulic power, disconnect the mower driveline from the tractor PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Locking the wheels...
  • Page 135: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION Remember that roadways are primarily designed for (STI-06) (SG-10)
  • Page 136 OPS- U- 0022 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION roads, have Operation Section 4-36...
  • Page 137: Hauling The Tractor And Implement

    If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION against Operation Section 4-37...
  • Page 138: Troubleshooting Guide

    Extra or will-fit parts. Pump making loud noise 1. Low oil level. 2. Vacuum in reservoir. 3. Clogged oil filter. 4. Worn pump. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Replace Fuse. Adjust or replace safety switch. Replace belts.
  • Page 139 2. Scored or worn piston shoes. 3. Low relief valve pressure. Motor will not turn. Severely scored backplate. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Adjust relief valve. Replace or rebuild. Replace valve section. See tractor manual.
  • Page 140 Mower heads scalping. 1. Center unit top link out of adjustment. 2. Cutting height set to low. VERSA PRO 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Disassemble motor, inspect parts and replace as necessary. Case drain flow should not exceed 1.5 GPM at full pressure.
  • Page 141: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2009 Alamo Group Inc.
  • Page 142: Daily Checks

    Do not operate the unit in an out-of-balance condition. Before doing maintenance, turn off power, and securely block up mower. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-2...
  • Page 143: Lubrication Information

    Daily lubrication of the wing driveline slip joint is necessary. Failure to maintain proper lubrication will result in damage to U-joints, gearbox, and / or driveshaft. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-3...
  • Page 144: Changing Hydraulic System Filter

    A large capacity filter is located on top of the hydraulic oil reservoir. Mnt-FL-0078. The filter will trap particles which are .001 inch or larger. The filter needs to be changed after the first 10 hours of operation and every 200 hours or every 12 months thereafter. VERSA PRO 03/09 Maintenance Section 5-4 © 2009 Alamo Group Inc.
  • Page 145 2. Loosen the four bolts on the filter cover. Mnt-FL-0004. Remove one bolt from the filter to aid in removing the filter cover. Mnt-FL-0005. 3. Push the filter cover down and slowly twist the filter cover off. Mnt-FL-0006. 4. Remove filter spring. Mnt-FL-0007. VERSA PRO 03/09 Maintenance Section 5-5 © 2009 Alamo Group Inc.
  • Page 146 6. Install the new filter. 7. Reinstall filter spring and filter cover. Replace the one bolt which had previously been removed. Tighten all bolts in an even manner. Mnt-FL-0079. VERSA PRO 03/09 Maintenance Section 5-6 © 2009 Alamo Group Inc.
  • Page 147: General

    4. Use lifting device to reposition cutter housing to desired cutting height. Align bracket holes with cutterhousing holes, then reinstall fasteners. 5. Lower cutter unit to ground; then remove lifting device VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-7...
  • Page 148: Roller Bearing Replacement

    Play should be slight to none at all. 11. Install roller and bearing and bracket assemblies on mower. 12. Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-8...
  • Page 149: Cuttershaft Bearing Replacement

    Reinstall knives which were removed. Reinstall outboard fender. Remove supports, lower unit to ground and test unit. If the inboard (drive) bearing is to be replaced, proceed to step 7. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-9...
  • Page 150 15. Reinstall drive belts then secure motor mounting bracket to cutterhousing. 16. Reinstall idler arm spring. 17. Reinstall belt guard. 18. Remove supports, lower unit to ground and test unit. Reinstall outboard fender, if not already installed. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-10...
  • Page 151: Changing To Forward Or Reverse Rotation

    FOR REVERSE ROTATION: On the right wing and center unit, all knife pins must be installed with their heads facing toward the cuttershaft pulley. On the left wing, the heads of the knife pins must face away from the cuttershaft pulley. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-11...
  • Page 152: Hydraulics

    Cooling is provided by patented in frame cooling tubes in the wing mowers. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-12...
  • Page 153: Replacing Hydraulic Pumps

    Reinstall pumps to pump mounting bracket. 10. Reinstall all hoses. Tighten hose fittings to their proper torque refer to torque chart. 11. Reinstall all guards. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-13...
  • Page 154: Reservoir

    When the flow of oil to the motor VERSA PRO 03/09 Maintenance Section 5-14 © 2009 Alamo Group Inc.
  • Page 155: Checking Solenoid Valve

    The cam plate can now be moved over to one side and removed. The cam plate pivot bearing are a loose slip fit into the housing. Do not be concerned if they are not tight. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-15...
  • Page 156: Reassembly

    Clamp this assembly in a protected jaw vise with the open end of the housing up. Install new gasket. 10. Install relief valves and springs into backplate. 11. Install backplate assembly. Install sixcap screws and torque to 27-31 ft. lbs. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-16...
  • Page 157: Hydraulic Motor

    11. Remove shaft seal from housing. 12. Remove washer from housing. 13. Remove drive shaft from housing. 14. Remove the two snap rings, thrust washers, and thrust bearing, from drive shaft. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-17...
  • Page 158: Reassembly

    13. Install six capscrews and torque 15-18 ft. lbs. 14. On through shaft type assembly, install shaft seal and snap ring in backplate. Install key in drive shaft. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-18...
  • Page 159: Lift Cylinders

    5. Lubricate all parts with clean hydraulic oil and reassemble. 6. Reinstall cylinder with stop located on the upper side, to prevent bending the rod. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-19...
  • Page 160: External Coil Slip Clutch Disk Replacement

    NOTE: EXCESSIVE SLIPPING WILL BURN UP DISKS AND SLIP CLUTCH TO THE POINT WHERE THE CLUTCH IS NOT REPAIRABLE. HOWEVER, EXCESSIVE TIGHTENING WILL PREVENT THE SLIP CLUTCH FROM SLIPPING AND CAN LEAD TO FAILURES OF DRIVETRAIN COMPONENTS WITH RESULTING DOWNTIME. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-20...
  • Page 161 00754199 Nut & Bolt 00754201 Intermediate Plate VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE SLIP CLUTCH PRECAUTIONS If MOWER is to sit outside FOR 30 DAYS or more and be exposed to rain or humid air, the CLUTCHES should be removed and STORED IN A DRY AREA.
  • Page 162: Machine Is Stored Outside For 30 Days Or More

    Buy clean Universal Tractor Hydraulic Oil and keep it clean. Always clean off filler area and add new oil through a filter. VERSA PRO 03/09 © 2009 Alamo Group Inc. MAINTENANCE ATTENTION! Maintenance Section 5-22...
  • Page 163: Versa Pro Tank Filling Instructions

    Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
  • Page 164: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide grease or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. VERSA PRO 03/09 Maintenance Section 5-24 © 2009 Alamo Group Inc.
  • Page 166 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 167 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 168 P/N 803350C VERSA PRO - SOM 3/09 Printed in USA...

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