Alamo Industrial FALCON 15/10 Operator's Manual

Alamo industrial hydraulic rotary mower operator's manual

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Published 03/09

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: parts@alamo-industrial.com

OPERATOR'S MANUAL

FALCON 15/10

HYDRAULIC ROTARY MOWER

02985378C

Part No.

$0.00

Table of Contents

Summary of Contents for Alamo Industrial FALCON 15/10

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com FALCON 15/10 HYDRAULIC ROTARY MOWER ® ©2009 Alamo Group Inc. 02985378C Part No. $0.00...
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5: Table Of Contents
Connecting the Mower Tongue to the Tractor ... 4-9 Safety Tow Chain ... 4-10 Connecting Mower Hydraulic Lines to the Tractor ... 4-10 SETTING THE MOWER ... 4-11 Leveling Mower ... 4-12 Setting Deck Pitch ... 4-13 PRE-OPERATION INSPECTION AND SERVICE ... 4-13 ©2009 Alamo Group Inc.
Page 6 Blade Carrier Retaining Nut ... 5-9 Wheel Bearing Seal Inspection ... 5-10 Hydraulic Cylinders and Hoses ... 5-10 Cylinder Rod Maintenance ... 5-10 Clean The Machine ... 5-10 WEEKLY MAINTENANCE ... 5-11 Spindle Housing ... 5-12 ©2009 Alamo Group Inc.
Page 7 Paint ... 5-15 BI-ANNUAL MAINTENANCE ... 5-15 Skid Shoes ... 5-15 Tongue Bolt ... 5-15 Drawbar Bolt ... 5-16 Level Lift System ... 5-16 Filter Change ... 5-16 Oil Change ... 5-16 Weld Inspection ... 5-17 ©2009 Alamo Group Inc.
Page 10: General Safety Instructions And Practices
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other repro- ductive harm. (SG-30) FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3) Safety Section 1-2...
Page 11: Operator Safety Instructions And Practices
NOTE: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-31) “Wait a minute...Save a life!”...
Page 12 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-22) (SG-24)
Page 13: Equipment Operation Safety Instructions And Practices
Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-38) (SGM-09)
Page 14 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SBH-6) Shut down PTO and the Tractor Do not operate the mower until the...
Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-13) (SG-15)
Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before...
Page 18 Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) Connecting or Disconnecting Implement Safety Instructions and Practices FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SRM-01) Safety Section 1-10 Raising the (SPU-1)
Page 19: Transporting Safety Instructions And Practices
Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-02) FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-15) (S3PT-18) Safety Section 1-11...
Page 20 Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-6) Determine the maximum...
Page 21: Maintenance And Service Safety Instructions And Practices
Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (STI-06) (S3PT-8) Place the Implement on the ground or securely...
Page 22 Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY (SG-20) (SG-21) (SG-28)
Page 23: Concluding Safety Instructions And Practices
See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
Page 24: Decal Location
New Romanng, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.
Page 25 02985378C *Furnished by Tractor manufacturer [ ] Quantity for two-section unit ( ) Quantity if left wing not used { } Quantity if right wing not used FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY LEVEL DANGER DANGER IMPORTANT...
Page 26: Decal Description
Decal Description Multi Hazard Decal Sheet P/N D389 Decal D389 consists of the following multi-hazards. FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-18...
Page 27 SAFETY Multi Hazard Decal Sheet P/N D390 Decal D390 consists of the following multi-hazards. FALCON 15/10 03/09 Safety Section 1-19 © 2009 Alamo Group Inc.
Page 28 IMPORTANT! Always replace blades in pairs. P/N D395 Blade Rotation Clockwise. P/N D138 Blade Rotation Counter Clockwise. P/N D137 WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only. P/N D103 FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-20...
Page 29 WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only. P/N D114 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! Stay clear when lowering or raising wings. P/N 00753840 DANGER! Keep everyone clear when lifting, folding, and working under raised components.
Page 30 WARNING- Entanglement Hazard- Replace master PTO shield after disconnecting Implement from tractor. P/N 02985912 WARNING- Burn Hazard- Hot Surface DO NOT touch. P/N 02985911 LOGO- FALCON 15 LOGO P/N 02985904 FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-22...
Page 31 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-23...
Page 32 SAFETY INSTRUCT - Service hydraulic system with proper oil. P/N 02982828 FALCON 15/10 03/09 Safety Section 1-24 © 2009 Alamo Group Inc.
Page 33: Federal Laws And Regulations
(Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FALCON 15/10 03/09 © 2009 Alamo Group Inc. SAFETY DUTIES...
Page 80 Identifies special instructions or procedures that, if not strictly observed, could result in dam- age to, or destruction of the machine, attachments or the environment. FALCON 15/10 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-2 This section provides...
Page 81 Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 PTO speed. Should you desire to change PTO input speed, contact you local Alamo Industrial dealer who will assist you in performing the necessary modifications. This machine is recommended for use with tractors rated 50 hp (37kw) for 540 and 1000 PTO Speed drive.
Page 82 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower. 3. Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator’s Manual.
Page 84: Proper Torque Values For Fasteners
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. FALCON 15/10 03/09 © 2009 Alamo Group Inc. ASSEMBLY (S3PT-15) Assembly Section 3-2...
Page 85: Connecting The Mower Tongue To The Tractor
When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one ore more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039 FALCON 15/10 03/09 © 2009 Alamo Group Inc. ASSEMBLY cor- UNDER...
Page 86: Pump,Speed Increaser And Cutter Attachment
REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. FALCON 15/10 03/09 © 2009 Alamo Group Inc. ASSEMBLY (SG-15) Assembly Section 3-4...
Page 87: Attaching Cylinder Hoses
Attach the free ends of the mower wire harness to a switched power supply of the tractor (Requires 25 Amp Minimum Service). Alamo industrial suggest using the Tractor Auxiliary Power Connector inside the tractor. (If tractor is equipped) The Connector is available from the tractor dealer. If desired, a switch, rated at 25 amp min, can be installed in the power supply line to selectively turn the unit off and on.
Page 88: Winch Assembly Attachment (Optional Equipment)
Cylinder Hoses to the same side of the Control Valve as the Cylinder are on the Mower rather than crossing the Hoses. Route hoses through front and rear hose brackets. Remove plastic plug from Breather of Cylinder before operation. 3-SPOOL CONTROL VALVE FALCON 15/10 03/09 Assembly Section 3-6 © 2009 Alamo Group Inc.
Page 89: Tires And Wheels(Optional Wheel Configurations)
SERIOUS BODILY INJURY. Do not exceed 20 M.P.H. on Airplane or Rib Implement Tires. Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall FALCON 15/10 03/09 Assembly Section 3-7 © 2009 Alamo Group Inc.
Page 92 ALAMO INDUSTRIAL FALCON 15/10 Alamo Industrial mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, and deflectors equipped on the mower must be maintained in good operational condition.
Page 93: Standard Equipment And Specifications
Axles Wings Blade Carrier Blades Replaceable Skid Shoes FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION 15’/10’ 1-1/2” - 14-1/2” with pneumatic tires 1/2" x 4" x 24-1/2", constructed of carbon-chrome spring steel which are forged and heat-treated Self-leveling Clevis Hitch made of 7-gauge steel 1/4”...
Page 94: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
Page 95: Tractor Requirements
10 rotary mower require a tractor with at least 40 HP and 50 HP for Falcon 15. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Center Hydraulic Motor rated at 75 HP @ 3000 PSI...
Page 96: Hydraulics
Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-6 (S3PT-16)
Page 97: Getting On And Off The Tractor
Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10)
Page 98: Starting The Tractor
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23) (SG-13)
Page 99: Connecting The Mower To The Tractor
Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) cor- UNDER Operation Section 4-9...
Page 100: Safety Tow Chain
To activate the 3-spool hydraulic control valve, tie the tractor’s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-10...
Page 101: Setting The Mower
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SG-14) Operation Section 4-11...
Page 102: Leveling Mower
After wings are leveled, retighten jam nuts to maintain settings. Note: When disconnecting unit to attach to a different tractor always remember to re-level the mower again. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION place screw Operation Section 4-12...
Page 103: Setting Deck Pitch
A sudden or inadvertent fall by any of these components could cause serious injury or even death. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION IMPORTANT: Improper...
Page 104: Tractor Pre-Operation Inspection/Service
Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SG-21) The following Operation Section 4-14...
Page 105 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift...
Page 106: Mower Pre-Operation Inspection/Service
Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-10) (SG-24) Operation Section 4-16 (SFL-5)
Page 107 IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-R-0077 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION sections Operation Section 4-17...
Page 108 • Inspect overall condition of hydraulic pump. • Inpsect the tank cooler fan and make sure it is working properly and clear of debris. OPS-B- 0093 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION hardware. Operation Section 4-18...
Page 109 • Ensure Hydraulic hoses and fittings are properly connected. • Inspect all hoses for kinking, pinching or twisting damage. OPS-R- 0095 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION along hoses, Hydraulic Hoses along hose Hydraulic Hoses Hydraulic Pump...
Page 110 Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
Page 111: Cutting Component Inspection
Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-21...
Page 112: Driving The Tractor And Mower
Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Be careful when operating or transporting this (S3PT-12)
Page 113: Starting The Tractor
Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 4-23...
Page 114: Brake And Differential Lock Setting
Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Implement may overturn. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION LOCKED MOST towing the mower in the transport position and avoid uneven...
Page 115 Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION After the (S3PT-05)
Page 116: Driving The Tractor And Mower
Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0018A FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Stay away until all motion has (SFL-2) Operation Section 4-26...
Page 117: Crossing Ditches And Steep Inclines
When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability. OPS-R-0021_C FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-27...
Page 118: Operating The Tractor And Implement
Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05) Operation Section 4-28...
Page 119: Foreign Debris Hazards
If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-29...
Page 120: Engaging The Power Take Off (Pto)
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SRM-01) (SGM-09)
Page 121: Pto Rpm And Ground Speed
When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-31 (SG-26)
Page 122 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no Operation Section 4-32...
Page 123 Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-33...
Page 124 Always avoid operating the mower at a height or position which may cause the blades to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure. OPS-R-0029 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION OPS-R- Operation Section 4-34...
Page 125: Shutting Down The Implement
Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) (STI-04)
Page 126 Use extreme care to keep feet and hands from under the mower and clear of any pinch points. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-36...
Page 127: Mower Storage
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. crushing themselves or others. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
Page 128: Transporting The Tractor And Implement
Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) Locking the wheels brake...
Page 129: Transporting On Public Roadways
Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION Remember that roadways are primarily designed for (STI-06) (SG-10)
Page 130 OPS- U- 0022 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION roads, have Operation Section 4-40...
Page 131: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION against Operation Section 4-41...
Page 132: Troubleshooting Guide
Excessive trash build-up around spindle Bearings set up improperly Spindle Noisy Worn or damaged bearings. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Tighten if loose. Tighten If loose Replace shaft if bent. Free blades so they swing Weigh blades.
Page 133 Incorrect optional valve type Overheating installed.(Open center vs. closed center) Tractor lever engaged to contour float position FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Replace seal. Replace oil seal and shaft. Replace or repair shaft. Replace seal.
Page 134 FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Level and set deck pitch Add Oil the level of sign gauge.
Page 135 Grass Clippings Windrow Grass too wet. or clump Grass too high. Housing plugged. FACLON 15/10 03/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Check blades for sharpness. Wait for grass to dry. Mow at 3-1/2” and recut lower. Use a lower tractor gear.
Page 138: Daily Maintenance
HYDRAULIC HOSES AND CYLINDERS G. CLEAN OFF MACHINE H. OIL COOLER CLEAN (Every 4 to 8 hours) NOTE: Please make copies of this chart and use daily. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE ITEM Maintenance Section 5-2...
Page 139: Lubrication
Use an SAE multi-purpose, lithium-type grease for all locations shown. Be sure to clean the fitting thoroughly before using grease gun. Lubrication Fitting Location ITEM DESCRIPTION FREQUENCY Spindle Weekly Axle Turnbuckle 8 Hours Tongue Pivot 8 Hours Wheel Hubs Weekly FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-3...
Page 140: Wheel Hub Assembly
If the cooler becomes excessively clogged, the oil temperature could become too high. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE The Wheel Hub Assemblies need to be lubricated on a weekly basis. Maintenance Section 5-4...
Page 141: Hydraulic Fluid
Filter Change - After the first 25 hours of operation, change the oil filters. Replace the oil filters with the new ones provided for you. Thereafter, replace these filters every 500 hours or when the filter condition gauge shows they need to be changed. FALCON 15/10 03/09 Maintenance Section 5-5 © 2009 Alamo Group Inc.
Page 143: Blade Sharpening
Avoid personal injury. Blade and/or blade carrier removal should be done only with the tractor engine shut off, key removed, in neutral, parking brake on, PTO disengaged, and the cutter blocked in the raised position. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-7...
Page 144: Blade Carrier Removal
If a nut or bolt became loose and failed to perform its function, a part of the machine could fail. Check the following nuts and bolts for proper tightness each morning before start up. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-8...
Page 145: Spindle Housing Bolts
Blade Carrier Retaining Nut Check that the cotter pin is present and not damaged. If the nut is missing, retorque as described in Blade Carrier Installation. FALCON 15/10 03/09 Maintenance Section 5-9 © 2009 Alamo Group Inc.
Page 146: Wheel Bearing Seal Inspection
Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
Page 147: Weekly Maintenance
E. LEVEL LIFT RODS G. WHEEL BEARING INSPECTION H. CHAIN GUARDS WINCH AND CABLE J. PAINT NOTE: Please make a copy of this chart and use weekly. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE ITEM Maintenance Section 5-11 O.K.
Page 148: Spindle Housing
Tongue Bolts - These pins fasten the tongue to the machine frame. Inspect these bolts weekly and make sure they are not excessively worn or loose. If one of these bolts failed, the tongue and suspension system could be seriously damaged. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-12 genuine Alamo...
Page 149: Hinge Pins
Re-adjustment and repacking of the wheel bearings is covered in the manual Maintenance Section. See Image Mnt-R-0234. FALCON 15/10 03/09 Maintenance Section 5-13 © 2009 Alamo Group Inc.
Page 150: Chain Guards
If the winch does not function properly, replace it. If the winch failed during use, one of the wings could drop suddenly. See Image Mnt-R-0236. FALCON 15/10 03/09 Maintenance Section 5-14 © 2009 Alamo Group Inc.
Page 151: Paint
Remove the bolt. Examine for signs of abnormal wear and cracks. If any of these parts are worn, bent, or deformed, replace them. These parts hold the tractor and mower together and must be maintained in good working condition. See Image Mnt-R-0241. FALCON 15/10 03/09 Maintenance Section 5-15 © 2009 Alamo Group Inc.
Page 152: Drawbar Bolt
When oil begins to flow out tighten the bolts. This procedure will prime the pump. Attach the pump and follow the steps stated in the start-up procedure. FALCON 15/10 03/09 Maintenance Section 5-16 © 2009 Alamo Group Inc.
Page 153: Weld Inspection
An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. FALCON 15/10 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-17...
Page 154 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
Page 155 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
Page 156 P/N 02985378C FALCON - SOM 3/09 Printed in USA...

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