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CAUTION
Never touch the rear brake pedal after re-
moving the wheel. If you do, the caliper
pistons may be pushed out of their seats,
and brake fluid will be spilled. Should
you accidentally do this, take your vehi-
cle to your Local
Dealer who will
know how to repair this damage.
REASSEMBLY
N
Apply a thin film of grease to the outer
seals of the rear wheel hub.
CAUTION
While reassembling the wheel, be care-
ful not to damage the brake line, the
disc and the pads.
N
Position the wheel centrally in the swing-
ing arm, on the support (1).
WARNING
Keep your fingers well away from the
chain and sprocket. You could easily
lose a finger if it becomes pinched be-
tween these two parts. Use heavy work
gloves while installing the rear wheel.
Never attempt to line the rear wheel up
using your fingers. Failure to heed this
warning can result in serious personal
injury.
N
Move the wheel as far forward as possi-
ble, to install the drive chain (6) on the
rear sprocket (7).
N
Pull the rear wheel backwards until the
bearing holes are lined up with the holes
in the swinging arm.
N
Lightly grease the outside of the axle (2).
N
Install the washer (5) on the axle (2).
NOTE
To facilitate the insertion of the
axle (2), slightly raise the wheel.
N
Install the axle (2) completely through
the wheel from the left side.
NOTE
Ensure that the axle (2) is pushed
all the way home with the head in the ap-
propriate seat on the left chain tightener.
N
Install the washer (4) and tighten the nut
(3) finger tight.
N
Remove the support (1) from under the
rear tire.
N
Check the chain tension, see p. 78
(DRIVE CHAIN).
N
Tighten the nut (3).
Wheel nut (3) tightening torque:
72.33 ftlb (100 Nm).
WARNING
After servicing the brakes, always
check them for function. If the stroke of
the lever or pedal is excessive, or if you
detect that the effectiveness of the
brakes is reduced in any way, have your
vehicle serviced by your Local
Dealer. It may be necessary to have
your dealer bleed the system, or there
may be some other problem with the
brake system.
Never ride your vehicle in traffic immedi-
ately after servicing the brakes.
Always apply the brake pedal or lever
several times before riding your vehicle.
Then, try your vehicle in a parking lot or
other safe area with little traffic to ensure
that the brakes are working properly.
Failure to observe this warning can lead
to a serious accident with subsequent se-
rious injury or death.
Check the wheel centering.
Have the tightening torques, centering
and balancing of the wheel checked by
your Local
Dealer. These are
critical safety operations, and failure to
observe this warning could lead to an
upset with subsequent serious injury or
death.
use and maintenance Pegaso 650
-
77
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Summary of Contents for APRILIA PEGASO 650 IE - PART3 11-1999
- Page 1 Lightly grease the outside of the axle (2). CAUTION Install the washer (5) on the axle (2). Never touch the rear brake pedal after re- NOTE To facilitate the insertion of the moving the wheel. If you do, the caliper axle (2), slightly raise the wheel.
-
Page 2: Checking The Play
sprockets must be replaced. See your carrying out these operation. Local Dealer. Carefully read p. 61 (MAINTENANCE). CHECKING THE PLAY CAUTION Every 312 mi (500 km) check the condi- To check the play: tions, the wear, the play (tension) and the Lack of maintenance can cause prema- Stop the engine. -
Page 3: Checking The Wear Of The Chain And Sprockets
upset with subsequent serious injury or CHECKING THE WEAR OF THE CHAIN CLEANING AND LUBRICATION death. Lubricate your chain frequently AND SPROCKETS CAUTION to minimize the possibility of this kind In addition to the check, see p. 78 (CHECK- of damage, see p. 79 (CLEANING AND The drive chain is provided with O rings ING THE PLAY), inspect the chain and LUBRICATION). - Page 4 CAUTION Release the clamp (7) and remove the breather line (8) from the fuel tank. Handle the plastic and painted compo- Carefully read p. 35 (FUEL) and p. 61 nents with care and avoid scraping or (MAINTENANCE). CAUTION damaging them. Upon reassembly, be sure that the lines (4) Be careful do not damage the electric WARNING...
- Page 5 Carefully read p. 61 (MAINTENANCE). WARNING Before carrying out the following opera- tions, let the engine and the exhaust si- lencer cool down until they reach room temperature, in order to avoid burns. Remove the saddle, see beside (RE- MOVING THE SADDLE). Place the vehicle on the center stand, see p.
- Page 6 CAUTION WHILE REASSEMBLING, PAY EXTRA Carefully read p. 61 (MAINTENANCE). Carefully read p. 61 (MAINTENANCE). CARE NOT TO INVERT THE LINES OF Place the vehicle on the center stand, Hold the nut (7) from rotating with an ap- THE CARBON CANISTER. see p.
- Page 7 Accelerate and decelerate the engine a lead to death by asphyxia. few times to make sure, when the throttle returns to idle, that the engine idle speed is still correct. NOTE If necessary, contact your Local aprilia Dealer. use and maintenance Pegaso 650...
- Page 8 Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released. Contact your Local Dealer for repairs. Failure to heed this warning can lead to a serious accident and subsequent injury or even death. The play of the throttle cable must be be- tween 0.08 –...
- Page 9 WARNING WARNING Exhaust gases contain carbon monox- After you have adjusted the throttle, ro- Carefully read p. 61 (MAINTENANCE). ide, which is extremely poisonous if in- tate the handlebars full left and full right haled. with the engine idling. Check to ensure The play of the cold start cable must be be- Do not start the engine in closed or bad- that the idle sound is not affected by...
- Page 10 Using compressed air, carefully blow out the spark plug after you have cleaned it. Inspect for cracks on the insulating mate- rial, electrode corrosion or erosion, or deposits that you cannot remove. If the spark plug shows any of these de- fects, it must be replaced.
- Page 11 If someone should accidentally swallow battery electrolyte, drink a large quanti- Carefully read p. 61 (MAINTENANCE). ty of milk or cool clear water and contin- Check the electrolyte level and the tight- ue with milk of magnesia or vegetable ness of the terminals after the first 625 mi oil.
- Page 12 Carefully read p. 87 (BATTERY). economically available from your Local Carefully read p. 87 (BATTERY). aprilia Dealer, and will ensure that your Make sure that the ignition switch (4) is battery always remains in tip top condi- Remove the left side panel, see p. 81 in “...
- Page 13 Replace the battery cover (6). Screw the screw (5). Carefully read p. 87 (BATTERY). Replace the left side panel, see p. 81 Carefully read p. 87 (BATTERY). (REMOVING THE RIGHT AND LEFT Remove the battery, see p. 88 (REMOV- Check the charge of the battery, see be- SIDE PANELS).
- Page 14 If this occurs, take the ignition. Remove, one by one, the fuse and in- vehicle to your Local aprilia Dealer. spect the filament (5). If it is open, the 15 A fuse (3) - From the key switch to: fuse must be replaced.
- Page 15 NOTE The procedure described here is To adjust the headlight beam: in compliance with the Italian standard that Working from the left underside of the establishes the maximum height of the front part of the fairing, adjust manually WARNING headlight beam. the knob (1).
- Page 16 To adjust the headlight beam: Make sure that the horizontal adjustment of the headlight beam is correct. Working from the right underside of the front part of the fairing, adjust manually NOTE The terms “right” and “left” are re- the knob (1). ferred to the rider seated on the vehicle in By SCREWING IT clockwise, you adjust the normal riding position.
- Page 17 CAUTION Before changing a bulb, turn the igni- Carefully read p. 61 (MAINTENANCE). tion switch (1) to the “ ” (OFF) position and wait a few minutes so that the bulb cools down. WARNING Change the bulb wearing clean gloves Risk of fire.
- Page 18 CAUTION Working from the central underside of the front part of the fairing, pull back the To extract the bulb electric connector, rubber boot (4) with your fingers. do not pull its electric wires. Carefully read p. 93 (BULBS). Grasp the bulb socket (5), pull it and re- Grasp the bulb electric connector (7), move it from its seat.
- Page 19 Remove the lens (16). NOTE Upon reassembly, position the lens correctly in its seat. CAUTION Tighten the screw (15) moderately and with care to avoid damaging the lens. Push the bulb (17) in slightly and rotate it counterclockwise. Extract the bulb from its seat. NOTE Insert the bulb in the bulb socket, carefully aligning the two bulb pins with...
- Page 20 To change the bulb: Place the vehicle on the center stand. Unscrew and remove the two screws (2). Carefully read p. 93 (BULBS). Carefully read p. 93 (BULBS). Remove the lens (3). NOTE Before changing a bulb, check NOTE Upon reassembly, make sure the fuses, see p.
- Page 21 Do not inhale fuel vapours. Do not smoke or allow open flames near WARNING the vehicle while you are draining the Before transporting your vehicle, you fuel. must empty the fuel tank and drain the carburetors completely, ensuring that DISPOSE OF UNWANTED FUEL PROP- both are completely dry.
- Page 22 Clean your vehicle regularly. Your vehicle To remove dirt and mud from the painted will look better and work better if you keep surfaces, use a low pressure water hose. it clean. You will find you will need to Carefully wet the dirty parts and remove clean it more frequently if it is used in the mud and dirt with a soft car sponge.
-
Page 23: Checking Operations)
If the vehicle is to be stored for a relatively long period of time, such as over the win- ter, some simple precautions will make putting the vehicle back into service much easier. It is much less difficult to prepare the vehi- cle for storage properly than it is to restore the vehicle to proper working condition af- ter a storage period if you have forgotten... - Page 24 DIMENSIONS Max. length ..........85.83 in (2,180 mm) Max. width............ 34.65 in (880 mm) Max. height (front part of the fairing included) ....49.80 in (1,265 mm) Seat height........... 33.07 in (840 mm) Wheelbase........... 58.27 in (1,480 mm) Min. ground clearance ......... 7.87 in (200 mm) Curb weight ..........
-
Page 25: Gear Ratios
CAPACITY Fuel (reserve included)......... 5.81 US gal (22 Fuel reserve ..........1.32 US gal (5 ) [mechanical reserve] – 1.59 US gal (6 ) [electrical reserve] Engine oil............. oil change 2.27 US qt (2150 cm#) – oil and oil filter change 2.32 US qt (2200 cm#) Coolant ............ - Page 26 FRAME Type ............. composite structure made of steel and alloy, with removable cradle and saddle pillar Rake............. 28° Trail .............. 4.29 in (109 mm) SUSPENSIONS Front............. hydraulically operated telescopic fork Wheel stroke ..........7.09 in (180 mm) Rear ............. hydraulic adjustable mono-shock absorber Wheel stroke ..........
- Page 27 Inflation pressure for solo rider - off-road ............27.55 psi [(190 kPa) (1.9 bar)] - asphalted road ........... 27.55 psi [(190 kPa) (1.9 bar)] Inflation pressure for rider and passenger - off-road ............27.55 psi [(190 kPa) (1.9 bar)] - asphalted road ........... 31.9 ± 1.45 psi [(220 ± 10 kPa) (2.2 ± 0.1 bar)] IGNITION Type..............
- Page 28 Engine oil (recommended): SUPERBIKE 4, SAE 5W-40 or 4T FORMULA RACING, SAE 5W-40. As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the CCMC G-4, A.P.I. SG specifications. Fork oil (recommended): F.A.
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- Page 33 1) Direction indicator warning light 35) Horn 2) High beam warning light 36) Headlight 3) Parking light warning light 37) Cooling electrofan 4) Engine oil pressure warning light 38) Spark plug 5) Dashboard bulbs 39) Fuses 6) Neutral indicator warning light 40) Engine oil pressure sensor 7) Low fuel warning light 41) Multiple connectors...
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- Page 36 – Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.