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Sigma-5
T h e 5 - s t a r s e r v o d r i v e
I n c r e a s e s m a c h i n e e f f i c i e n c y , p e r f o r m a n c e & a v a i l a b i l i t y
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S a ve t i m e & c o s t
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M e e t s d e m a n d i n g m a c h i n e r e q u i r e m e n t s
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Summary of Contents for Omron SIGMA-5

  • Page 1 S a ve t i m e & c o s t » M e e t s d e m a n d i n g m a c h i n e r e q u i r e m e n t s »...
  • Page 2 Sigma-5: the 5-star servo drive… It is a primary goal of OMRON YASKAWA to offer As Sigma-5 belongs to the product portfolio of a global leader in automation, you will have total customers products and solutions that meet world-wide service and support throughout the their needs.
  • Page 3 This is solved using the Sigma-5 series servo system because its dynamic perfomance. The chip molding process is another candidate application. In this case the actual chip must be placed in high speed, but also very accurate.
  • Page 4 Proven quality The new and compact Sigma-5 design features 30 % fewer An installed base of well over six million units underlines the parts, which helps to save panel space and machine costs. quality of Sigma-series servos. High reliability increases machine throughput and efficiency by reducing down-time and maintenance costs.
  • Page 5 In addition to support for the Analog/Pulse train reference A wide choice of motors from 0.1 to 15 kW – rotary, linear and series, the Mechatrolink-II embedded open field bus option direct drive, is available to match any machine requirements.
  • Page 6 Automatic filter function to suppress vibrations • Trajexia Embedded open field-bus system • Key features and benefits: MECHATROLINK-II Standalone and CJ1 series PLC option (30 axes) • Each axis can run complex interpolation moves, • e-cams and e-gearboxes Advanced debugging tools including trace and •...
  • Page 7 Offering a series of optimized servomotors, high-resolution serial encoders and new, intelligent algorithms, Sigma-5 control package is just the right servo drive to achieve precise and fast positioning with smooth and vibration-free motion at even The intuitive and user-friendly software tool accompanying the slowest speeds.

  • Page 8: System Configuration

    • Oscilloscope available via software tool • Windows based configuration and commissioning software Ratings • 230 VAC Single-phase 50 W to 1.5 kW (4.77 Nm) • 400 VAC Three-phase 500 W to 5 kW (28.4 Nm) System configuration (Refer to chapter Sigma-II rotary motors)

  • Page 9: Type Designation

    Max. output current Arms 16.9 Input power Main circuit Single-phase, 200 to 230 VAC + 10 to -15% (50/60 Hz) Supply Control circuit Single-phase, 200 to 230 VAC + 10 to -15% (50/60 Hz) Control method Single phase full-wave rectification / IGBT / PWM / sine-wave current drive method...
  • Page 10 Servo alarm, alarm codes (3-bit output): CN1 output terminal is fixed It is possible to output three types of signal form incl.: positioning complete, speed coincidence detection, servo- motor rotation detection, servo ready, current limit detection, speed limit detection, brake release, warning, NEAR.
  • Page 11 Homing deceleration limit switch, forward/reverse run prohibited, external latch signals, forward/reverse current limit. Sequence output signal It is possible to output three types of signal form incl.: positioning complete, speed coincidence detection, servo- motor rotation detection, servo ready, current limit detection, speed limit detection, brake release, warning, NEAR. Interface...
  • Page 12 Type designation Servo motor SGMJV - 01 A 1 A 6 S - OY Sigma-5 servo motor type SGMJV: Middle-inertia Omron-Yaskawa Motion Control B.V. SGMAV: Low-inertia and high dynamics SGMEV: Flat type SGMGV: High-torque type Brake, oil seal specifications SGMSV: Low-inertia and high dynamics...

  • Page 13: Servo Motor Specifications

    20°C. *2. The rated torques listed here are the values for the continuous allowable torque at 40°C with an aluminium heatsink of the following dimensions attached: SGMJV-A5/01: 200 mm x 200 mm x 6 mm, SGMJV-02/04/08: 250 mm x 250 mm x 6 mm...
  • Page 14 20°C. *2. The rated torques listed here are the values for the continuous allowable torque at 40ºC with an aluminium heatsink of the following dimensions attached (SGMJV-A5/01:200 mm x 200 mm x 6 mm, SGMJV-02/04/08:250 mm x 250 mm x 6 mm).
  • Page 15 20°C. *2. The rated torques listed here are the values for the continuous allowable torque at 40°C with an aluminium heatsink of the following dimensions attached (SGMEV-01A/02A/04A/02D/03D/04D/07D: 250 mm x 250 mm x 6 mm, SGMEV-08A/15A/08D/15D: 300 mm x 300 mm x 12 mm) *3.
  • Page 16 1000 m or less above sea level Mounting Flange-mounted Note: *1. These items and torque/speed characteristics quoted in combination with an SGDV servo drive are at an armature winding temperature of 20°C. Torque-speed charecteristics ( A : Continuous duty zone B : Intermittent duty zone) û...
  • Page 17 *1. These items and torque/speed characteristics quoted in combination with an SGDV servo drive are at an armature winding temperature of 20°C. *2. The rated torques listed here are the values for the continuous allowable torque value with an aluminium heatsink of the following dimensions attached (SGMSV-10/15/20/25: 300 mm x 300 mm x 12 mm, SGMSV-30/40/50: 400 mm x 400 mm x 20 mm ).
  • Page 18 Dimensions Servomotors Type SGMJV (230 V, 50 - 100 W) Dimensions (mm) Without brake With brake Shaft End Dimensions Approx. Mass (Kg) Tap × Depth Model Without brake With brake SGMJV-A5A@A6@-OY M3 x 6L SGMJV-01A@A6@-OY 107.5 82.5 152.5 127.5 50.5 0 .
  • Page 19 Type SGMAV (230 V, 50 - 150 W) Dimensions (mm) Without brake With brake Shaft End Dimensions Approx. Mass (Kg) Model Tap x Depth Without brake With brake SGMAV-A5A@A6@-OY 95.5 70.5 140.5 115.5 38.5 M3x6L SGMAV-01A@A6@-OY 107.5 82.5 152.5 127.5 50.5...
  • Page 20 Type SGMEV (230/400 V, 100 - 1500 W) Dimensions (mm) Without With brake LM Flange Face Dimensions Shaft End Dimensions Approx. brake Mass (Kg) Model LE LG LZ Tap x Depth Without With brake brake SGMEV-01A@A6@-OY M3 x 6L -0..030 -0..011...
  • Page 21 Type SGMGV (400 V, 300 - 450 W) Dimensions (mm) Without brake With brake Shaft End Dimensions Approx. Mass (Kg) Model LM KB2 Tap x Depth Without With brake brake SGMGV-03D@A6@-OY 163 126 196 159 123 M4 x 10L -0.011...
  • Page 22 Q QK W T U Tap x With- With Dept brake brake SGMGV- 195 137 101 125 231 173 137 161 115 80 58 83 104 145 110 130 6 12 165 40 25 5 5 3 M5 x 09D@A6@- -0.035 -0..013...
  • Page 23 SGMSV- 239 160 124 79 148 292 247 211 45 177 225 25D@A2@- SGMSV- 259 196 160 63 184 295 232 196 63 176 220 81 124 114 145 110 130 6 6 12 165 9 28 55 50 10.5 30D@A2@- -0..013...
  • Page 24 Dimensions Sigma-5 Analog/Pulse Reference Servo Drive SGDV-A5A0@A-OY to -02A0@A-OY (230 V, 50 to 200 W) SGDV-04A0@A-OY (230 V, 400 W) ± SGDV-08A0@A-OY (230 V, 750 W) ± Sigma-5 servo system Sigma-5 servo system...
  • Page 25 SGDV-15A0@A-OY (230 V, 1.5 kW) ± SGDV-05D0@A-OY to -15D0@A-OY (400 V, 0.5 to 1.5 kW) ± AC servo systems AC servo systems...
  • Page 26 SGDV-20/30D0@A-OY (400 V, 2/3 kW) ± SGDV-50D0@A-OY (400 V, 5 kW) ± Sigma-5 servo system Sigma-5 servo system...
  • Page 27 Sigma-5 MECHATROLINK-II Servo Drives SGDV-A5A1@A-OY to -02A1@A-OY (230 V, 50 to 200 W) SGDV-04A1@A-OY (230 V, 400 W) ± SGDV-08A1@A-OY (230 V, 750 W) ± AC servo systems AC servo systems...
  • Page 28 SGDV-15A1@A-OY (230 V, 1.5 kW) ± SGDV-05D1@A-OY to -15D1@A-OY (400 V, 0.5 to 1.5 kW) ± Sigma-5 servo system Sigma-5 servo system...
  • Page 29 SGDV-20/30D1@A-OY (400 V, 2/3 kW) ± SGDV-50D1@A-OY (400 V, 5 kW) ± AC servo systems AC servo systems...

  • Page 30: Ordering Information

    Note: The symbols ABC... show the recommended sequence to select the servo motor and cables Servo motor A Select motor from families SGMJV, SGMAV, SGMEV, SGMGV, SGMSV using motor tables in next pages. Servo drive B Refer to Sigma-5 servo drive chapter for detailed drive specifications and selection of drive accessories.
  • Page 31 SGMJV - servo motors 3000 r/min (50 - 750 W) Symbol Specifications Servo motor model Compatible servo drives Voltage Encoder and design Rated torque Capacity Sigma-5 230 V Incremental encoder Without 0.159 Nm 50 W SGMJV-A5AAA61-OY SGDV-A5A@1A-OY (13 bit) brake 0.318 Nm...
  • Page 32 SGMEV - servo motors 3000 r/min ( 100 W - 1.5 kW) Symbol Specifications Servo motor model Compatible servo drives Voltage Encoder and design Rated torque Capacity Sigma-5 230 V Incremental encoder Without 0.318 Nm 100 W SGMEV-01ADA61-OY SGDV-01A@1A-OY (20 bit) brake 0.637 Nm...
  • Page 33 SGMGV - servo motors 1500 r/min (300 W - 4.4 kW) Symbol Specifications Servo motor model Compatible servo drives Voltage Encoder and design Rated torque Capacity Sigma-5 400 V Incremental encoder Without 1.96 Nm 300 W SGMGV-03DDA6F-OY SGDV-05D@1A-OY (20 bit) brake 2.86 Nm...
  • Page 34 SGMJV/AV Servo motors JZSP-CSP21-05-E-G1 SGMJV-@@ADA@@-OY, 10 m JZSP-CSP21-10-E-G1 SGMJV-@@AAA@@-OY, 15 m JZSP-CSP21-15-E-G1 SGMAV-@@ADA@@-OY 20 m JZSP-CSP21-20-E-G1 Sigma-5 absolute encoder cable (with a battery JZSP-CSP25-03-G1 case) for SGMJV/AV Servo motors JZSP-CSP25-05-G1 SGMJV-@@A3A@@-OY 10 m JZSP-CSP25-10-G1 SGMAV-@@A3A@@-OY 15 m JZSP-CSP25-15-G1 20 m...
  • Page 35 Power cables Symbol Specifications Model Appearance For 200 V servo motors without brake JZSP-CSM21-03-E-G1 SGMJV-(A5/01)A@A@1-OY JZSP-CSM21-05-E-G1 SGMAV-(A5/01/C2)ADA@1-OY 10 m JZSP-CSM21-10-E-G1 15 m JZSP-CSM21-15-E-G1 20 m JZSP-CSM21-20-E-G1 For 200 V servo motors with brake JZSP-CSM31-03-E-G1 SGMJV-(A5/01)A@A@C-OY JZSP-CSM31-05-E-G1 SGMAV-(A5/01/C2)A@A@C-OY 10 m JZSP-CSM31-10-E-G1...
  • Page 36 Appearance For 400 V servo motors JZSP-CVMCA11-03-E-G1 SGMGV-09D@A@@-OY JZSP-CVMCA11-05-E-G1 SGMSV-10D@A@@-OY 10 m JZSP-CVMCA11-10-E-G1 15 m JZSP-CVMCA11-15-E-G1 For servomortors with brake, a separate cable (JZSP-CVB12-@@-E-G1) is needed 20 m JZSP-CVMCA11-20-E-G1 For 400 V servo motors JZSP-CVMCA12-03-E-G1 SGMGV-(13/20)D@A@@-OY JZSP-CVMCA12-05-E-G1 SGMSV-(15/20/25)D@A@@-OY 10 m...
  • Page 37 SGMEV motors) Encoder connector kit Servomotor side SGMEV-@ Hypertac SRUC-17G-MRWN087 -spare part connector male - (connector included with SGMEV motors) Note: all connectors and cables listed have IP67 protection. A crimping tool is required AC servo systems AC servo systems...
  • Page 38 *3 Regenerative resistor can be connected between B1 and B2. For 750 W servo drives types normally short B2 and B3. *4 For servo ON, connect to safety device and set wiring to enable safety function. When not using the safety function, use the servo drive with the plug (JZSP-CVH05-E, provided as an accessory) inserted into the CN8.
  • Page 39 B1 and B2. *4 For servo ON, connect to safety device and set wiring to enable safety function. When not using the safety function, use the servo drive with the plug (JZSP-CVH05-E, provided as an accessory) inserted into the CN8.
  • Page 40 *2 Regenerative resistor can be connected between B1 and B2. For 750 W servo drives types normally short B2 and B3. *3 For servo ON, connect to safety device and set wiring to enable safety function. When not using the safety function, use the servo drive with the plug (JZSP-CVH05-E, provided as an accessory) inserted into the CN8.
  • Page 41 B1 and B2. *3 For servo ON, connect to safety device and set wiring to enable safety function. When not using the safety function, use the servo drive with the plug (JZSP-CVH05-E, provided as an accessory) inserted into the CN8.
  • Page 42 Servo Motor Servo Motor Note: The symbols ... show the recommended sequence to select the components in a Sigma-5 servo system ABCDE Servo motors, power & encoder cables Note: Refer to the servo motors chapter for detailed motor specifications and selection...
  • Page 43 1.5 kW SGDV-15A01A-OY SGMPH-15A@, SGMAV-10A@, SGMCS-45M@, SGMCS-80M@, SGMEV-15A@ SGMCS-80N@ SGDV-15A05A-OY SGLGW-90A200A@, SGLFW-50A380@, SGLFW-1ZA200@ 3 phase 0.5 kW SGDV-05D01A-OY SGMAH-03D@, SGMPH-04D@, 400 VAC SGMGH-05D@, SGMEV-04D@, SGMGV-05D@ SGDV-05D05A-OY - SGLFW-35D@ 1.0 kW SGDV-10D01A-OY SGMAH-07D@, SGMPH-08D@, SGMGH-09D@, SGMSH-10D@, SGMUH-10D@, SGMEV-08D@, SGMGV-09D@, SGMSV-10D@, SGDV-10D05A-OY -...
  • Page 44 JZSP-BA01 USB Mini Connector cable JZSP-CVS06-02-E Note: when the encoder cables with a battery case are used, no battery is re- Note: doble shield USB cable recommended quired for CN1 (between pin 21 and 22). Battery for CN1 is ER6VCN3.
  • Page 45 Servo Motor Servo Motor Note: The symbols ... show the recommended sequence to select the components in a Sigma-5 servo system ABCDE Servo motors, power & encoder cables Note: Refer to the servo motors chapter for detailed motor specifications and selection...
  • Page 46 1.5 kW SGDV-15A11A-OY SGMPH-15A@, SGMAV-10A@, SGMCS-45M@, SGMCS-80M@, SGMEV-15A@ SGMCS-80N@ SGDV-15A15A-OY SGLGW-90A200A@, SGLFW-50A380@, SGLFW-1ZA200@ 3 phase 0.5 kW SGDV-05D11A-OY SGMAH-03D@, SGMPH-04D@, 400 VAC SGMGH-05D@, SGMEV-04D@, SGMGV-05D@ SGDV-05D15A-OY - SGLFW-35D@ 1.0 kW SGDV-10D11A-OY SGMAH-07D@, SGMPH-08D@, SGMGH-09D@, SGMSH-10D@, SGMUH-10D@, SGMEV-08D@, SGMGV-09D@, SGMSV-10D@, SGDV-10D15A-OY -...
  • Page 47 Complete OMRON software package including CX-drive. (CX-One version 3.0.2 or higher) CX-One ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. AC servo systems...
  • Page 48 OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu Austria Germany Portugal Turkey Tel: +43 (0) 2236 377 800 Tel: +49 (0) 2173 680 00...

This manual is also suitable for:

Sgdv seriesSgmjv seriesSgmav seriesSgmev seriesSgmgv seriesSgmsv series