YASKAWA GA50C4009AJA Installation Manual

YASKAWA GA50C4009AJA Installation Manual

Ac drive

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YASKAWA AC Drive GA500
Finless-Type Drive
Installation Manual
Model:
CIPR-GA50xxxxxAJxx
Type:
200 V Class, Single-Phase Input: 0.1 to 3.0 kW
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710617 0SB

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Summary of Contents for YASKAWA GA50C4009AJA

  • Page 1 YASKAWA AC Drive GA500 Finless-Type Drive Installation Manual Model: CIPR-GA50xxxxxAJxx Type: 200 V Class, Single-Phase Input: 0.1 to 3.0 kW 200 V Class, Three-Phase Input: 0.1 to 18.5 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 3: Table Of Contents

    Derating Depending on Ambient Temperature......20 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 4 Revision History ..........33 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 5: Receiving

    YASKAWA AC Drive Refer to the Technical Manual for more information about programming and parameter settings. Manuals You can download the Technical Manual from the Yaskawa website shown on the back cover of this manual. ◆ Glossary Terminology Used in this...
  • Page 6: Section Safety

    • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
  • Page 7 Output specifications Yaskawa Electric Corporation Input specifications D - Accreditation standards K - Drive Model E - Ambient temperature specification F - Enclosure Protection Design Figure 4.1 Nameplate Information Example YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 8: How To Read The Model Number

    • N: Oil-resistant • P: Humidity-resistant, dust-resistant, and vibration-resistant • S: Vibration-resistant Note: Drives with these specifications do not guarantee complete protection for the environmental conditions shown. Design revision order YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 9: Conditions

    • Metal powder, oil, water, or other unwanted materials • Radioactive or flammable materials. Surrounding Area • Harmful gas or fluids • Salt • Direct sunlight Keep wood and other flammable materials away from the drive. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 10: Heatsink Plate Temperature

    • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.
  • Page 11: Monitor Heatsink Plate Temperature

    • The accuracy is ±5 °C (41 °F) for heatsink plate temperatures between 50 °C to 100 °C (122 °F to 212 °F). • The installation environment has an effect on the temperature. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 12: Overheat Alarm Level

    Tightly push the drive heatsink plate against the metal surface (enclosure panel) for correct thermal transfer between the drive and the metal surface. Note: You cannot install finless-type drives side-by-side. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 13: Drive Watt Loss

    Table 5.5 Single-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss B001 B002 B004 B006 B010 B012 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 14 Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 4005 4007 4009 4012 4018 14.8 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 15: Heavy Duty Rating (Hd): Carrier Frequency = Default Setting

    Table 5.9 Three-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 2001 2002 2004 2006 2008 2010 2012 11.0 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 16 Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 4005 4007 4009 4012 4018 14.8 4023 4031 4038 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 17: Normal Duty Rating (Nd)

    Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 2001 2002 2004 2006 2008 2010 2012 12.2 2018 17.5 2021 2030 2042 2056 2070 YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 18: Screw Sizes And Tightening Torques

    B001 - B012 (17.7 - 22.1) 2.0 - 2.5 2001 - 2021 (17.7 - 22.1) 2.0 - 2.5 2030 - 2056 (17.7 - 22.1) 4.0 - 5.0 2070 (35.4 - 44.3) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 19: Install The Drive

    Clean off the unwanted thermal compound from around the drive perimeter. A - Metal surface (enclosure panel) D - Finless-type drive B - Heatsink plate E - Drive mounting area C - Screws Figure 5.4 Install the Drive YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 20: Derating Depending On Ambient Temperature

    OLV/PM AOLV/PM EZOLV L8-35 Installation Method Selection Sets the type of drive installation. (04EC) (0 - 3) 0 : IP20/UL Open Type Use this setting to install IP20/UL Open Type drives. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 21: Maintenance

    Part Replacement Guidelines Table 6.1 shows the standard replacement period for replacement parts. When you replace these parts, make sure that you use Yaskawa replacement parts for the applicable model and design revision number of your drive. Table 6.1 Standard Replacement Period...
  • Page 22: Drive Exterior And Mounting Dimensions

    Dimensions mm (in) Weight Model kg (lb) B001 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) B002 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) B004 (2.68) (5.04) (3.19) (2.20) (4.65) (0.12) (1.32) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 23: B006 To B012, 2008 To 2021, 4001 To 4012

    (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) 2006 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) ◆ B006 to B012, 2008 to 2021, 4001 to 4012 Figure 7.2 Exterior and Mounting Dimensions YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 24 (2.95) (3.78) (4.65) (0.16) (1.76) 4002 (4.25) (5.04) (2.95) (3.78) (4.65) (0.16) (1.76) 83.5 4004 (4.25) (5.04) (3.29) (3.78) (4.65) (0.16) (1.98) 4005 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 25 (2.20) 4009 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) 4012 (5.51) (5.04) (3.07) (5.04) (4.65) (0.16) (2.65) ◆ 2030 - 2070, 4018 - 4038 Figure 7.3 Exterior and Mounting Dimensions YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 26: External Heatsink Selection

    (7.09) (11.81) (5.79) (6.30) (11.18) (0.20) (9.04) 4038 (7.09) (11.81) (5.79) (6.30) (11.18) (0.20) (9.48) External Heatsink Selection This section gives information about how to select an applicable external heatsink. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 27: Necessary Data For External Heatsink Selection

    ◆ External Heatsink Selection Methods Keep the drive heatsink plate temperature lower than the maximum temperature in all ambient temperatures. Select an applicable external heatsink for your application. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 28: Select External Heatsink By Thermal Resistance

    For details, contact the external heatsink manufacturer. • The heatsink height and width dimensions are much larger than the drive heatsink plate dimensions. • When you install multiple drives on one heatsink. YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 29: Examine Feasibility Of The Selected External Heatsink

    = 0.7 × 0.128 m × 0.068 m = 6.1 × 10 2.0 W/(m∙K) λ Thermal conductivity of Oil-based compound X-23-7795 from Shin-Etsu Comp Rθ Chemical Co., Ltd. HSP-EHS 100 μm Comp Recommended compound thickness (when applied) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 30: Select External Heatsink By Thermal Resistance

    The thermal resistance of the external heatsink “EF(98) L: 150“ is 1.6 K/W, so you can use it. Yaskawa recommends the external heatsink "EK (95) L: 150" to prevent overheat if there is a temporary temperature increase or a decrease in the cooling capacity of the external heatsink because of dust and unwanted material.
  • Page 31 Screw Size N∙m (lbf∙in) 2.0 - 2.5 B001 - B012 (17.7 - 22.1) 2.0 - 2.5 2001 - 2021 (17.7 - 22.1) 2.0 - 2.5 2030 - 2056 (17.7 - 22.1) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 32 Drive Model Screw Size N∙m (lbf∙in) 4.0 - 5.0 2070 (35.4 - 44.3) 2.0 - 2.5 4001 - 4012 (17.7 - 22.1) 2.0 - 2.5 4018 - 4038 (17.7 - 22.1) YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 33: Revision History

    • Three-Phase 200 V Class: CIPR-GA50x2030 to 5, 7, 8 2070 September 2021 • Three-Phase 400 V Class: CIPR-GA50x4018 to 4038 Addition: "Conditions of Acceptability" November 2020 First Edition YASKAWA TOEP C710617 0SB YASKAWA AC Drive GA500 Installation Manual...
  • Page 34 Specifications are subject to change without notice for ongoing product modifications and improvements. © 2020 YASKAWA Electric Corporation MANUAL NO. TOEP C710617 0SB <1>-0 Published in Japan September 2021 20-2-22 Original instructions.

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