1. Manuals
  2. Brands
  3. KTM Manuals
  4. Motorcycle
  5. 390 DUKE 2024
  6. Owner's manual

KTM 390 DUKE 2024 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

OWNER'S MANUAL
2024
390 DUKE
Art. no. 3214960en

Advertisement

Table of Contents
loading

Related Manuals for KTM 390 DUKE 2024

Summary of Contents for KTM 390 DUKE 2024

  • Page 1 OWNER'S MANUAL 2024 390 DUKE Art. no. 3214960en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Ignition and steering lock....16 TABLE OF CONTENTS MEANS OF REPRESENTATION ...... 5 Locking the steering ......16 Symbols used ........5 6.10 Unlocking the steering...... 17 Formats used........5 6.11 Opening fuel tank filler cap....17 SAFETY ADVICE..........
  • Page 5 TABLE OF CONTENTS 7.25.7 Geschwindigkeitsbegrenzer 10 SERVICE SCHEDULE ........62 (optional) ........36 10.1 Additional information ...... 62 7.25.8 Geschwindigkeitsbegrenzer State 10.2 Service work ........62 (optional) ........36 7.25.9 Navigation (optional) ....37 11 TUNING THE CHASSIS ....... 64 7.25.10 Volume (optional) ......
  • Page 6 TABLE OF CONTENTS 15.6 Changing the fuses of individual 23.2 Country-specific declarations of electrical power consumers ....88 conformity........118 15.7 Checking the headlight setting ..90 24 SUBSTANCES .......... 119 15.8 Adjusting the headlight range.... 90 25 AUXILIARY SUBSTANCES ......121 15.9 Diagnostics connector ......

  • Page 7: Means Of Representation 1

    Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop! Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 8: Safety Advice

    2 SAFETY ADVICE Use definition KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation but not for use on race courses or offroad. Info The motorcycle is authorized for public road traffic in the homologous version only.

  • Page 9: Tampering Warning

    Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket with protectors on all rides. – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

  • Page 10: Work Rules

    The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner's Manual is also available for download from your authorized KTM dealer and on the KTM website. A printed copy can also be ordered from your authorized KTM dealer.

  • Page 11: Important Notes 3

    Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and con- firmed in the KTM Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 12: View Of Vehicle

    4 VIEW OF VEHICLE View of vehicle, front left (example) W00538-10 Combination instrument Clutch lever ( p. 13) Front rider's seat Passenger seat Supporting strap ( p. 19) Seat lock ( p. 19) Side stand ( p. 20) Shift lever ( p.

  • Page 13: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE 4 View of vehicle, rear right (example) W00539-10 Tool set ( p. 19) Light switch ( p. 14) Menu buttons ( p. 15) Turn signal switch ( p. 15) Horn button ( p. 15) Ignition and steering lock ( p.

  • Page 14: Serial Numbers

    5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 402408-10 Type label The type label is on the right of the frame behind the steering head. 402174-10 Engine number The engine number is stamped on the left side of the engine under the engine sprocket.

  • Page 15: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. W00458-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. W00459-10 Foot brake lever Foot brake lever...

  • Page 16: Switches On The Left Side Of The Handlebar

    6 CONTROLS Switches on the left side of the handlebar 6.5.1 Combination switch The combination switch is fitted on the left side of the handlebar. Overview of the left combination switch Light switch ( p. 14) Hazard warning flasher switch ( p.

  • Page 17: Menu Buttons

    CONTROLS 6 6.5.4 Menu buttons The menu buttons are fitted in the middle of the left combination switch. The menu buttons are used to control the display on the combina- tion instrument. Button is the UP button. Button is the DOWN button. Button is the SET button.

  • Page 18: Start Button

    6 CONTROLS 6.6.2 Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. W00464-11 USB socket USB socket...

  • Page 19: Unlocking The Steering

    CONTROLS 6 – Park the vehicle. – Turn the handlebar all the way to the left. – Insert the ignition key into the ignition and steering lock, press in, and turn to the left. Remove the ignition key. Steering is no longer possible. 400732-01 6.10 Unlocking the steering...

  • Page 20: Closing The Fuel Tank Filler Cap

    6 CONTROLS – Lift cover of the fuel tank filler cap and insert the ignition key into the lock. Note Danger of damage The ignition key may break if overloaded. Damaged ignition keys must be replaced. – Push down on the fuel tank filler cap to take pressure off the ignition key.

  • Page 21: Seat Lock

    CONTROLS 6 6.13 Seat lock The seat lock is located to the left of the seat. The seat lock can be unlocked using the ignition key. W00469-10 6.14 Tool set The tool set is located under the seat. W00471-10 6.15 Supporting strap Supporting strap is used for maneuvering the motorcycle.

  • Page 22: Shift Lever

    6 CONTROLS 6.17 Shift lever Shift lever is mounted on the left side of the engine. 401950-10 The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.18 Foot brake lever Foot brake lever is located in front of the right footrest.

  • Page 23: Combination Instrument 7

    COMBINATION INSTRUMENT 7 Combination instrument I00492-10 The combination instrument is attached in front of the handlebar. The combination instrument is divided into two function areas. indicator lamps ( p. 23) Display Caution Danger of burns Parts of the combination instrument become hot in certain situations. In particular, the display gets hot in ambient temperatures above 55 °C (131 °F), during extended sta- tionary periods, for example, at a traffic light, or in direct sunlight.

  • Page 24: Warnings

    (taking care not to endanger yourself or other road users in the pro- cess) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is running and...

  • Page 25: Indicator Lamps

    TC indicator lamp lights up/flashes yellow – MTC ( p. 100) is not enabled or is currently intervening. The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if MTC makes an active intervention.

  • Page 26: Display

    7 COMBINATION INSTRUMENT The oil pressure warning lamp lights up red – The oil pressure is too low. Stop immediately, taking care not to endanger yourself or other road users in the process, and switch off the engine. The alarm system indicator lamp lights up or flashes red – Status or error message of the alarm system.

  • Page 27: Track Display

    COMBINATION INSTRUMENT 7 ABS display ( p. 27) Favorites display ( p. 29) Fuel range display Fuel level display ( p. 28) Speedometer ( p. 26) Track display I00497-10 Info The figure shows the start screen of the combination instrument in active riding mode Track. If the menu is open, the speed and the selected gear are still displayed.

  • Page 28: Engine Speed

    7 COMBINATION INSTRUMENT Fuel level display ( p. 28) Engine speed The engine speed is displayed in revolutions per minute. I00499-10 Shift warning light The shift warning light is integrated in the display. In the Shift Light submenu, the engine speed for the shift warning light can be set.

  • Page 29: Speed Limiter Display (Optional)

    COMBINATION INSTRUMENT 7 7.10 Speed limiter display (optional) The operating status of the activated speed limiter is shown in dis- play area The speed limiter is controlled using the combination switch. Info If the speed limiter function is switched on but the speed limiter is not active, the speed limiter indicator lamp lights up yellow.

  • Page 30: Mtc Display (Optional)

    7 COMBINATION INSTRUMENT 7.14 MTC display (optional) area of the display indicates whether MTC ( p. 100) (op- tional) is switched on or off. The motorcycle traction control can be switched on or off in the MTC submenu (optional). I00501-15 7.15 Coolant temperature indicator The coolant temperature is displayed by a symbol.

  • Page 31: Heated Grip (Optional)

    COMBINATION INSTRUMENT 7 Info If the fuel level is getting low, the last segment flashes red and the following warning LOW FUEL also appears. The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding. The fuel level display is not updated while the side stand is folded out or the emergency OFF switch is switched off.

  • Page 32: Quick Selector 2 Display

    7 COMBINATION INSTRUMENT 7.20 Quick Selector 2 display When the menu is closed, the Quick Selector 2 display is opened by pressing the DOWN button. Press the BACK button to close the Quick Selector 2 display. Info The Quick Selector 2 display can be configured in the Settings menu under Quick Selector 2.

  • Page 33: Remote Control Mode (Optional) (Rcm)

    COMBINATION INSTRUMENT 7 Conditions for use: – The combination instrument is connected to a suitable phone. 7.23 Remote Control Mode (optional) (RCM) The Remote Control Mode indicator (optional) appears when Remote Control Mode is activated. Pressing the BACK button for approx. 3 seconds activates the Remote Control Mode (optional).

  • Page 34: Alle Runden Löschen

    7 COMBINATION INSTRUMENT 7.24.2 Alle Runden Löschen Condition • Ride mode Track activated. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Lap Timer is highlighted. Press the SET button to open the menu. –...

  • Page 35: Abs

    COMBINATION INSTRUMENT 7 7.24.5 – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is highlighted. Press the SET button to open the menu. – Press the UP or DOWN button until ABS is highlighted. Press the SET button to open the submenu.

  • Page 36: Launch Control (Optional)

    7 COMBINATION INSTRUMENT 7.24.7 Launch Control (optional) – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is highlighted. Press the SET button to open the menu. – Press the UP or DOWN button until Launch Control is highlighted.

  • Page 37: Trip Info

    COMBINATION INSTRUMENT 7 7.25.4 Trip Info – Press the SET button when the menu is closed. – Press the UP or DOWN button until Trip is highlighted. Press the SET button to open the menu. General information on the odometer, riding time, average fuel consumption, and average speed can be accessed in the menu Trip.

  • Page 38: Trip 2

    7 COMBINATION INSTRUMENT 7.25.6 Trip 2 – Press the SET button when the menu is closed. – Press the UP or DOWN button until Trip is highlighted. Press SET button to open the menu. – Press the UP or DOWN button until Trip 2 is highlighted. Press the SET button to open the submenu.

  • Page 39: Navigation (Optional)

    COMBINATION INSTRUMENT 7 7.25.9 Navigation (optional) Condition • Bluetooth ® function is activated. • The KTMconnect app (optional) is installed and connected on a suitable cellphone (Android devices Version 7.0 and higher, iOS devices Version 14 and higher). • The combination instrument is connected to a suitable phone. •...

  • Page 40: Heating (Optional)

    7 COMBINATION INSTRUMENT – Press UP or DOWN button until State is highlighted. Press the SET button to confirm the selection. – Press the SET button to switch the visual navigation on or off. Info Voice navigation remains switched on if it has been acti- vated.

  • Page 41: Settings

    COMBINATION INSTRUMENT 7 – Press the UP or DOWN button until Audio is highlighted. Press the SET button to open the submenu. – Press and hold UP button to increase the audio volume. – Press and hold DOWN button to reduce the audio volume. –...

  • Page 42: Quick Selector 1

    7 COMBINATION INSTRUMENT – Press the UP or DOWN button to select Favorite 1, Favorite 2, Favorite 3, or Favorite 4. Press SET button to open the menu. – Press the UP or DOWN button to select the desired information. Press the SET button to confirm the selection.

  • Page 43: Bluetooth

    COMBINATION INSTRUMENT 7 Info Not every cellphone or headset is suitable for pairing with the combination instrument. The standard Bluetooth ® 4.0 must be supported. 7.25.21 Bluetooth Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. –...

  • Page 44: Pairing A Headset

    7 COMBINATION INSTRUMENT Info The cellphone must be visible via Bluetooth ® for the vehicle to find the cellphone. Not every cellphone is suitable for pairing with the vehi- cle. – A message appears on the combination instrument indicating that the vehicle is now ready for pairing. The pairing is com- pleted successfully by confirming the Passkey on the cellphone and on the combination instrument.

  • Page 45: Headset Type

    COMBINATION INSTRUMENT 7 Info The headset must be in pairing mode for the vehicle to find the headset. Follow the instructions in the headset owner's manual. Press the UP or DOWN button until Delete Pairing is highlighted. The paired device can be deleted by press- ing the SET button.

  • Page 46: Shift Light

    7 COMBINATION INSTRUMENT 7.25.26 Shift Light Condition • The motorcycle is stationary. • ODO > 1,000 km (621 mi). – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press SET button to open the menu.

  • Page 47: Rpm2

    COMBINATION INSTRUMENT 7 7.25.29 RPM2 Condition • The motorcycle is stationary. • ODO > 1,000 km (621 mi). – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press SET button to open the menu. –...

  • Page 48: Clock Format

    7 COMBINATION INSTRUMENT Setting the date – Press UP or DOWN button until Set Date is highlighted. – Press the SET button to open the menu. – Press the UP or DOWN button until the current day is set. Press the SET button to select the day. –...

  • Page 49: Units

    COMBINATION INSTRUMENT 7 7.25.33 Units Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press SET button to open the menu. – Press the UP or DOWN button until Units is highlighted.

  • Page 50: Consumption

    7 COMBINATION INSTRUMENT 7.25.36 Consumption Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press SET button to open the menu. – Press the UP or DOWN button until Units is highlighted.

  • Page 51: Extra Functions

    Press the SET button to open the submenu. – Use the UP or DOWN button to navigate through the extra func- I00260-01 tions. Info The optional extra functions are listed. The current KTM PowerParts and available software are listed on the KTM website.

  • Page 52: Preparing For Use

    Info When using the vehicle, remember that others may feel disturbed by excessive noise. – Ensure that the pre-sales inspection work has been carried out by an authorized KTM workshop. The delivery certificate is transferred upon vehicle handover. – Read the entire Owner's Manual before riding for the first time.

  • Page 53: Running In The Engine

    PREPARING FOR USE 8 Running in the engine – During the running-in time, do not exceed the specified engine speed. Guideline Maximum engine speed During first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed. –...
  • Page 54 8 PREPARING FOR USE – If luggage is carried, ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels. – Do not exceed the maximum permissible weight and maximum permissible axle loads. Guideline Maximum permissible overall weight 355 kg (783 lb.)

  • Page 55: Riding Instructions 9

    RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 56: Starting Off

    9 RIDING INSTRUCTIONS – Unlock the steering. ( p. 17) – Sit on the vehicle, take the weight off of the side stand, and move it all the way up with your foot. – Turn the emergency OFF switch to the position –...

  • Page 57: Quickshifter+ (Optional)

    RIDING INSTRUCTIONS 9 Quickshifter+ (optional) If the QUICKSHIFTER+ is activated, you can shift up and down without actuating the clutch. Because there is no need to close the throttle grip, uninterrupted gear shifts are possible. The QUICKSHIFTER+ uses the shift shaft position to check whether or not a shift should be initiated, and sends a corresponding signal to the engine control unit.
  • Page 58 Info If unusual noises occur while riding, stop immediately (taking care not to endanger yourself or other road users in the process), switch off the engine and contact an authorized KTM workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.).
  • Page 59 Contact an authorized KTM workshop. – If the malfunction indicator lamp lights up during a trip, please contact an authorized KTM workshop as soon as possi- ble. – If the general warning lamp lights up during a trip, an oper- ating safety (warning) message was detected.

  • Page 60: Applying The Brakes

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.

  • Page 61: Stopping, Parking

    RIDING INSTRUCTIONS 9 Stopping, parking Warning Risk of injury People who act without authorization endanger themselves and others. – Do not leave the vehicle unattended if the engine is running. – Protect the vehicle against access by unauthorized persons. – Lock the steering and remove the ignition key if you leave the vehicle unattended. Warning Danger of burns Some vehicle components become hot when the vehicle is operated.

  • Page 62: Towing In The Event Of A Breakdown

    9 RIDING INSTRUCTIONS – Switch off the engine and remove the ignition key. – Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over. 401448-01 Towing in the event of a breakdown Note Danger of damage Towing away using a towing vehicle is not an appropriate vehicle recovery method. Damage to the drive train or transmission may occur during towing.
  • Page 63 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 64: Service Schedule

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to-date service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise you.
  • Page 65 Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● ● Read out the fault memory after the test ride using the KTM diagnostics tool. ○ ● ● ● ● ● Set the service interval display.

  • Page 66: Tuning The Chassis

    11 TUNING THE CHASSIS 11.1 Adjusting the spring preload of the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling characteris- tic. – Ride slowly to start with after making adjustments to get the feel of the new handling characteristic. Info The spring preload defines the initial status of the spring operation on the shock absorber.
  • Page 67 TUNING THE CHASSIS 11 Info After the nuts have been tightened, the bearings of the shift rod must be central and aligned identically to each other in order to ensure freedom of movement in the bearing shells. – Check the shift lever to ensure it is functioning properly and can move freely.

  • Page 68: Service Work On The Chassis

    12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Mount the supports of the lifting gear. –...

  • Page 69: Taking The Motorcycle Off The Front Lifting Gear

    SERVICE WORK ON THE CHASSIS 12 – Move the handlebar to the straight-ahead position. Position the lifting gear. Mounting pin (69329965030) Front wheel work stand, large (69329965100) Info Always raise the motorcycle at the rear first. – Lift the motorcycle at the front. 402345-01 12.4 Taking the motorcycle off the front lifting gear...

  • Page 70: Removing The Passenger Seat

    12 SERVICE WORK ON THE CHASSIS Main work – Push dust boots of both fork legs downward. Info The dust boots remove dust and coarse dirt particles from the inside fork tubes. Over time, dirt can accumu- late behind the dust boots. If this dirt is not removed, the oil seals behind can start to leak.

  • Page 71: Removing The Front Rider's Seat

    SERVICE WORK ON THE CHASSIS 12 12.8 Removing the front rider's seat Preparatory work – Remove the passenger seat. ( p. 68) Main work – Raise the rear of the front rider's seat, pull it towards the rear, and remove it upwards. H01993-01 12.9 Mounting the front rider's seat...

  • Page 72: Checking The Chain Tension

    12 SERVICE WORK ON THE CHASSIS Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info The service life of the chain depends largely on its maintenance. Preparatory work –...

  • Page 73: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 – Remove the rear of the motorcycle from the lifting gear. p. 66) 12.13 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly.

  • Page 74: Checking The Chain, Rear Sprocket, And Engine Sprocket

    12 SERVICE WORK ON THE CHASSIS 12.14 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 66) Main work – Check the rear sprocket and the engine sprocket for wear. »...

  • Page 75: Adjusting The Basic Position Of The Clutch Lever

    SERVICE WORK ON THE CHASSIS 12 – Check the chain sliding guard for wear. » If continuous signs of wear to the chain are visible on the chain sliding guard in the area marked: – Change the chain sliding guard. »...

  • Page 76: Adjusting Play In The Clutch Lever

    12 SERVICE WORK ON THE CHASSIS – Check the clutch lever for smooth operation. – Move the handlebar to the straight-ahead position. – Pull the clutch lever until resistance is perceptible, and deter- mine the play in the clutch lever 1 …...

  • Page 77: Brake System 13

    Do not make any changes to the suspension travel. – Only use spare parts on the brake system which have been approved and recommended by KTM. – Only use tires/wheels approved by KTM with the corre- sponding speed index. – Maintain the specified tire pressure. –...
  • Page 78 13 BRAKE SYSTEM The ABS warning lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding con- ditions, for example when making "wheelies" or if the rear wheel spins. This causes the ABS to switch off. To reactivate the ABS, stop the vehicle and switch off the ignition.

  • Page 79: Wheels, Tires 14

    WHEELS, TIRES 14 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 66) – Lift the motorcycle with the front lifting gear. ( p. 66) Main work – Remove screw and pull wheel speed sensor out of the hole.

  • Page 80: Removing The Rear Wheel

    14 WHEELS, TIRES – Clean the thread of the wheel spindle and screw – Clean and grease wheel spindle. Long-life grease ( p. 121) – Position the front wheel and insert the wheel spindle. The brake linings are correctly positioned. –...

  • Page 81: Installing The Rear Wheel

    WHEELS, TIRES 14 Main work – Remove screw and pull wheel speed sensor out of the hole. – Remove nut and washer. – Take off chain adjuster – Holding the rear wheel, withdraw wheel spindle with the washer and chain adjuster –...

  • Page 82: Checking The Rear Hub Damping Rubber Pieces

    14 WHEELS, TIRES – Mount the damping rubber and rear sprocket carrier on the rear wheel. – Position the rear wheel. Brake pads and brake caliper supports are correctly posi- tioned. – Push the rear wheel forward as far as possible and lay the chain on the rear sprocket.

  • Page 83: Checking The Tire Condition

    Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac- teristic.

  • Page 84: Checking Tire Pressure

    DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manu- facture. KTM recommends that the tires be changed after 5 years at the latest, regardless of the actual state of H01144-10 wear.

  • Page 85: Electrical System 15

    ELECTRICAL SYSTEM 15 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.

  • Page 86: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM – Mount battery cover T04608-01 Finishing work – Mount the front rider's seat. ( p. 69) – Mount the passenger seat. ( p. 68) – Set time and date. ( p. 45) 15.3 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns.

  • Page 87: Changing The Main Fuse

    ELECTRICAL SYSTEM 15 – Disconnect the negative cable of the 12-V battery to avoid damage to the onboard electronics. Main work – Connect a battery charger to the 12-V battery. Connect the battery charger to the mains connection. Battery charger (58429074200) It is impossible to overcharge the 12‑V battery using this bat- tery charger.
  • Page 88 15 ELECTRICAL SYSTEM Main work – Remove battery cover T04608-01 – Remove protection cap A01459-10 – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the fuse box. – Insert a new main fuse. Fuse (75011088030) ( p.

  • Page 89: Changing The Abs Fuses

    ELECTRICAL SYSTEM 15 Finishing work – Mount the front rider's seat. ( p. 69) – Mount the passenger seat. ( p. 68) – Set time and date. ( p. 45) 15.5 Changing the ABS fuses Warning Fire hazard Incorrect fuses overload the electrical system. –...

  • Page 90: Changing The Fuses Of Individual

    15 ELECTRICAL SYSTEM To change the fuse of the ABS return pump: – Take off the protection cap and remove fuse Info A faulty fuse has a burned-out fuse wire Warning Fire hazard Incorrect fuses overload the electrical system. A01479-10 – Only use fuses with the required ampere value.
  • Page 91 ELECTRICAL SYSTEM 15 Main work – Remove battery cover T04608-01 – Open fuse box cover – Remove the faulty fuse. Guideline Fuse 1- 10 A - combination instrument, brake light, high beam, tail light Fuse 2 - 10 A - combination instrument Fuse 3 - 15 A - power relay Fuse 4 - 10 A - start auxiliary relay, horn Fuse 5 - 20 A - radiator fan...

  • Page 92: Checking The Headlight Setting

    15 ELECTRICAL SYSTEM – Mount battery cover T04608-01 Finishing work – Mount the front rider's seat. ( p. 69) – Mount the passenger seat. ( p. 68) 15.7 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight.

  • Page 93: Diagnostics Connector

    ELECTRICAL SYSTEM 15 Main work – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to increase the headlight range; turn counterclockwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range.

  • Page 94: Rear Acc1 And Acc2

    15 ELECTRICAL SYSTEM 15.11 Rear ACC1 and ACC2 Installation location – The ACC1 and ACC2 power supplies are located at the rear below the seat. A01477-10...

  • Page 95: Cooling System 16

    COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .

  • Page 96: Checking The Coolant Level

    16 COOLING SYSTEM – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –...

  • Page 97: Draining The Coolant

    COOLING SYSTEM 16 Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...

  • Page 98: Filling/Bleeding The Cooling

    16 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 99 COOLING SYSTEM 16 – Remove screws on the left fuel tank cover. Slide tank cover forward and remove it. W00562-10 – Remove radiator cap T04615-03 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. –...

  • Page 100: Changing The Coolant

    16 COOLING SYSTEM – Stop the engine and allow it to cool down. – When the engine is cool, check the coolant level in the radiator and, if necessary, add coolant. – Remove cap of the compensating tank and top up the coolant level up to the MAX marking.
  • Page 101 COOLING SYSTEM 16 – Position the motorcycle upright. – Position an appropriate container under the engine. – Remove screw with the seal ring. W00561-10 – Remove radiator cap – Completely drain the coolant. – Mount and tighten screw with a new seal ring. Guideline Screw plug, 11 Nm (8.1 lbf ft)

  • Page 102: Tuning The Engine

    17 TUNING THE ENGINE 17.1 Ride Mode Possible states Street – Homologated performance with balanced response. • Rain – Homologated performance with soft response for better • rideability. Track – Setting with homologated performance and balanced • response. Warning Danger of accidents An incorrectly selected riding mode I00511-10 makes control of the vehicle considerably more difficult.

  • Page 103: Service Work On The Engine 18

    SERVICE WORK ON THE ENGINE 18 18.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.
  • Page 104 18 SERVICE WORK ON THE ENGINE Main work – Place an appropriate container under the engine. – Remove oil drain plug with the O-ring. – Remove oil screen with the O-ring. – Remove screw plug with oil screen – Allow the engine oil to drain completely. –...

  • Page 105: Adding Engine Oil

    Engine oil (SAE 15W/50) ( p. 119) Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. KTM recommends changing the engine oil. 401955-10 – Mount and tighten the filler plug together with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and inhal-...

  • Page 106: Cleaning, Care

    19 CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 107: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 19 – Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p.

  • Page 108: Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info KTM recommends jacking up the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 66) – Lift the motorcycle with the front lifting gear. ( p.

  • Page 109: Preparing For Use After Storage

    STORAGE 20 20.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 67) – Remove the rear of the motorcycle from the lifting gear. p. 66) – Install the 12-V battery. p. 83) –...

  • Page 110: Troubleshooting

    Join the quick release coupling. joined – Malfunction in the electronic Read out the fault memory using the fuel injection KTM diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter. – Fuel filter is very dirty Check the fuel pressure.
  • Page 111 TROUBLESHOOTING 21 Faults Possible cause Action – Time is not displayed or not Fuse 2 is blown Change the fuses of individual electri- correctly displayed cal power consumers. ( p. 88) – 12 V battery discharged Ignition was not switched off Charge the 12-V battery.

  • Page 112: Technical Specifications

    22 TECHNICAL SPECIFICATIONS 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 398 cm³ (24.29 cu in) Stroke 64 mm (2.52 in) Bore 89 mm (3.5 in) Compression ratio 12.59:1 Control DOHC, four valves controlled via cam lever, chain drive Valve diameter, intake 36 mm (1.42 in) Valve diameter, exhaust 29 mm (1.14 in)
  • Page 113 TECHNICAL SPECIFICATIONS 22 Screw, crankshaft speed sensor M5x0.8 5.5 Nm (4.06 lbf ft) Loctite ® 243™ Screw, retaining bracket, stator M5x0.8 5.5 Nm (4.06 lbf ft) cable Loctite ® 243™ Screw, shift shaft sensor M5x0.8 6 Nm (4.4 lbf ft) Loctite ®...

  • Page 114: Capacities

    22 TECHNICAL SPECIFICATIONS Screw, timing chain tensioning rail 11 Nm (8.1 lbf ft) Loctite ® 243™ Screw, valve cover 11 Nm (8.1 lbf ft) Screw, water pump cover 11 Nm (8.1 lbf ft) Nut, exhaust flange 21 Nm (15.5 lbf ft) Screw, intermediate gear 21 Nm (15.5 lbf ft) Stud, exhaust flange...

  • Page 115: Fuel

    TECHNICAL SPECIFICATIONS 22 22.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx. 15 l (4 US gal) Super unleaded (ROZ 95) p. 119) Fuel reserve, approx. 1.5 l (1.6 qt.) 22.4 Chassis Frame Lattice frame of steel tubes, powder-coated Fork WP Suspension...

  • Page 116: Electrical System

    The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: KTM.COM 22.7 Fork Fork article number...

  • Page 117: Shock Absorber

    TECHNICAL SPECIFICATIONS 22 Weight of rider: 75 … 85 kg (165 … 187 lb.) 7.0 N/mm (40 lb/in) Fork length 753 mm (29.65 in) Fork oil 440 ± 5 ml (14.88 ± 0.17 fl. oz.) Fork oil (SAE 5) ( p.
  • Page 118 22 TECHNICAL SPECIFICATIONS Screw, front brake disc M6 18 Nm (13.3 lbf ft) Screw, front fender 6 Nm (4.4 lbf ft) Screw, front seat fixing 9 Nm (6.6 lbf ft) Screw, fuel pump 9 Nm (6.6 lbf ft) Screw, fuel tank 11 Nm (8.1 lbf ft) Screw, fuel tank cover 6 Nm (4.4 lbf ft)
  • Page 119 TECHNICAL SPECIFICATIONS 22 Screw, horn 16 Nm (11.8 lbf ft) Screw, passenger footpeg bracket 21 Nm (15.5 lbf ft) Screw, rear brake disc 30 Nm (22.1 lbf ft) Screw, rear seat fixing 18 Nm (13.3 lbf ft) Screw, seat support plate 18 Nm (13.3 lbf ft) Screw, supporting strap 21 Nm (15.5 lbf ft)

  • Page 120: Conformity

    COBO SpA hereby declares that the BT‑ROUTER wireless system conforms with the relevant guidelines. The full text of the Declaration of Conformity is available at the following Internet address. Certification website: http://www.ktm.com/btrouter JNS Instruments Ltd. hereby declares that the 210M1100 wireless system conforms with the relevant guidelines.

  • Page 121: Substances

    SUBSTANCES 24 Coolant Guideline – Only use high-grade, silicate-free coolant with corrosion inhibitor additive for aluminum motors. Low grade and unsuitable antifreeze causes corrosion, deposits and frothing. – Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion protec- tion and lubrication properties.
  • Page 122 24 SUBSTANCES Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).

  • Page 123: Auxiliary Substances

    AUXILIARY SUBSTANCES 25 Chain cleaner Recommended supplier MOTOREX ® – Chain Clean Fuel additive Recommended supplier MOTOREX ® – Fuel Stabilizer Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Preserving materials for paints, metal and rubber Recommended supplier MOTOREX...

  • Page 124: Standards

    26 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motor- cycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 125: Index Of Special Terms

    INDEX OF SPECIAL TERMS 27 Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces KTMconnect System for wireless communication with suitable cell- phones and communication systems for telephony and audio Motorcycle Traction Control Auxiliary function of the motor control that reduces...

  • Page 126: List Of Abbreviations

    28 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 127: Checking The Antifreeze And Coolant 29 List Of Symbols

    The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if MTC makes an active intervention. Speed limiter indicator lamp (optional) lights up yellow – The speed limiter function is switched on, but the speed limiter is not active.

  • Page 128: Index

    INDEX Bluetooth ......41 INDEX Call display ......30 Clock Format .
  • Page 129 INDEX Units ......47 removing ......77 volume .
  • Page 130 INDEX Passenger foot pegs ..... 19 Switch on the left side of the handlebar ..14 Passenger seat on the right side of the handlebar .
  • Page 131 *3214960en* 3214960en 02.11.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

This manual is also suitable for:

390 duke eu 2024390 duke b.d. eu 2024390 duke b.d. 2 eu 2024390 duke b.d. 3 eu 2024390 duke jp 2024390 duke uk 2024 ... Show all

Table of Contents