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CLCP-SVX01A-E4
April 2020
Supersedes CLCP-SVX01A-E4
Aug 2018
Installation, Operation and Maintenance
CLCP
Air Handler
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating,
ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed,
adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment,
observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
CLCP-SVX01A-E4
April 2020
1010-2359-01E
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Table of Contents
Related Manuals for Trane CLCP
Summary of Contents for Trane CLCP
- Page 1 CLCP-SVX01A-E4 April 2020 CLCP-SVX01A-E4 April 2020 Supersedes CLCP-SVX01A-E4 Aug 2018...
- Page 2 WARNING or operating this equipment, it is The Trane Company urges that all essential that qualified, experienced HVAC servicers working on Trane WARNING indicates a potentially personnel perform these functions...
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Page 3: Table Of Contents
The basic unit consists of a fan, Receiving operation and periodic maintenance heating and/or cooling coils, filters and by the user, of TRANE Quantum Air air dampers. See product catalogue for Nameplate Handler. They do not contain full list of available modules and options. -
Page 4: Receiving
DIGIT Description 1. Select a well-drained area, If damage is found or items are missing: preferably a concrete pad or All of TRANE Quantum Air Handler 1,2,3 CLC=Climate Changer 1. Report all claims of shipping blacktop surface. are identified by a multiple-character... -
Page 5: Rigging And Handling
CAREFULLY TO COMPENSATE FOR FROM THE FACTORY. THIS. Moving To Position On Site WARNING TRANE QuantumTM Air Handler are DO NOT LIFT THE UNIT WITHOUT supplied in sections modules, flat Figure 2 TEST-LIFT FOR BALANCE AND packed, or as a complete unit, in RIGGING. -
Page 6: Installation
Installation Installation Foundation Complete reinforced concrete IMPORTANT foundations are suitable or strip foundations may also be used (see When selecting and preparing the unit Figure 7). FAILURE TO PROVIDE A LEVEL site, follow these guidelines: In the case of strip foundations, PLINTH OR SUPPORT WILL concrete or steel supports are RESULT IN DOORS JAMMING... -
Page 7: Assembly And Installation
Assembly & Installation CLCP Assembly & Installation (External connection) CLCP Break Point - Frame to Frame INTERNAL JOINT (SIDE & TOP & BOTTOM) BREAK POINT JOINING METHOD MODULE TO MODULE BREAK Screw POINT EXTERNAL JOINING (TO BE DONE AT JOB SITE) - Page 8 V-GROOVE HELPS (STICK-ON RUBBER) COMMECTOR TO EASE WEDGING GRROOVE REQUIRED TO GASKET INSERTING WEDGE HEX.NUT M10 ACCESSORIES TO DISMANTLE & ASSEMBLE CLCP FINAL FILTER JOINING METHOD ACCESSORIES FINAL FIL TER SECTION AIR/ELECTRIC SCRAPER 2 NOS.8″ 2″DIA NYLON-FACE DRILL (HARD BLADE...
- Page 9 Assembly & Installation Assembly & Installation CLCP DAMPER INSTALLATION Piping - Condensate Drain Units With More Than One Pan Connections Drain Pan On cooling section(s) the drain pan With the Trane QuantumTM Air should always be connected directly Handler, to a trap to ensure proper drainage each module can be ordered with or of condensate.
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Page 10: Piping
Assembly & Installation Assembly & Installation 5. Use a V-port modulating valve to Chilled Water ● Select trap based on maximum Steam Coil Piping Figure 11 possible condensate rate. obtain gradual modulating action. Piping - Coil Connection Typical Piping for Water Coil Type A, AA Steam Coils ●... - Page 11 To braze 2. Size liquid line shutoff valve with an PREVENT LEAKS AND SYSTEM each other, Trane recommends that the access port using the selected Thermostatic Expansion Valves EXPANSION VALVE...
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Page 12: Start-Up
Disconnect water treatment is required. The wheel for proper rotation, as break in.) electrical power source when Trane Company assumes no indicated by rotation arrow located connecting or disconnecting respon-sibility for equipment on fan housing. electrical wires for test procedures. -
Page 13: Maintenance
IMPORTANT ■Check greasing on fan and motor. The following table (see Table 1) gives recommended maintenance intervals for the CLCP unit. Intervals are base upon normal running conditions, in a moderate climate, and assuming 24 hour running. The following checklist describes the ■Align fan and motor sheaves (pulley). - Page 14 HVAC use, when cleaning must be soaked in motor is subject to vibration/light If the fan / motor assembly is going to motor manufacturer or Trane for Periodic cleaning of the coils is water for gentle scrub and fully dry, Carefully...
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Page 15: Pulley And Belt
Maintenance Maintenance 8. Pulley and Belt 6. Check pulley alignment. Figure 16 Direct expansion coils c) Wobbling and/or damaged pulleys. The deflection force for the belt should Place a straight edge across Sheave Alignment Generally caused by improper be within the minimum and maximum pulleys faces to correct alignment. -
Page 16: Trouble Analysis
Use the tables in this section to assist in identifying the cause or causes of a malfunction in Air Handler operation. The column header RECOMMENDED ACTION will suggest repair procedures. Note: These tables are intended as a diagnostic aid only. For detailed repair procedures, contact your local Trane Service Company. - Page 17 Trouble Analysis Trouble Analysis Symptom Pulley and Belt Probable Cause Recommended Action Damper seizing Blade bent Repair or replace blade Spindle or mechanism loose Tighting lever fixings Actuator loose Refit actuator correctly Low coil capacity (Chilled Water) Air is by passing coil Prevent bypass with block-off Coil tubes are blocked Clean and unblock tubes...
- Page 18 Appendix A Appendix A HDT - Unit Weight (CLCP) HDT - Unit Weight (CLCP) HDT Unit Weight (kg) - Fan and Coil Sections (without motor weight) Fan + Coil + Filter Sections (without motor weight) 50mm Casing 50mm Casing Fan Section Weight(kg)
- Page 19 Appendix A Appendix A HDT - Unit Weight (CLCP) VDT - Unit Weight (CLCP) Fan+Coil+Filter and Mixing Sections(without motor weight) Fan and Coil Sections(without motor weight) 50mm Casing 50mm Casing Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) Fan Section Weight(kg)
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Page 20: Appendix B-Fans And Arrangement
Appendix A Appendix B- VDT - Unit Weight (CLCP) Fans and Arrangement Fan+Coil+Filter and Mixing Sections(without motor weight) Fan Size and Diameter Fan Discharge Arrangements 50mm Casing Fan size Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) Model Size... - Page 21 Appendix C- Appendix C- Filter and Quantity Filter and Quantity Filter Dimension (Nominal) and Arrangement Filter Dimension and Arrangement Flat Filter, Bag Filter & Cartridge Filter High Capacity Filter - CLCP （Nominsl Sizes （Nominsl Sizes FILTER PLAN FILTER PLAN MODEL ARRANGEMENT...
- Page 22 Appendix C- Filter and Quantity Typical - unit wiring diagram Filter Dimension and Arrangement CONNECTION DRAWING FOR BARE MOTOR Final Filter (HEPA) Connection Connection Y At lower marked voltage At higher marked voltage FILTER PLAN Star-Delta Connection W2 U2 V2 W2 U2 V2 (NOMINAL SIZES (NOMINAL SIZES...
- Page 23 . The Area Served qualified and experienced personnel. principal aim of this is to give In no event shall Trane be liable for Start-Up Contractor operators and technicians a better any incldental or consequential T & C Technician / Engineer...
- Page 24 Pre-Start Up Checklist Coil & Piping Installation Checks Coils water In/OUT piping connected correctly. Condensate drain and P-trap been installed correctly / primed External pipe fittings complete and pipes properly supported Coil Headers of specified material Valves installed in correct direction Filter Instalation Checks Are the air filters installed with proper orientation? Filter Diffrential Pressure Switch operation?