Johnson Controls YHE Series Installation Manual

INSTALLATION MANUAL
R-410A OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 14 SEER -
YHE, TH4, THE, RHP14L SERIES
1.5 TO 5 TONS - 1 & 3 PHASE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Typical Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Alternative Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TXV Bulb and Equalizer Line Installations . . . . . . . . . . . . . . . . . . . . . .6
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Outdoor Unit Swing Away Control Box . . . . . . . . . . . . . . . . . . . . . . .11
Outdoor Unit Control Box (208/230V Single Phase) . . . . . . . . . . . . .11
Outdoor Unit Control Box (208/230V & 460V 3-Phase) . . . . . . . . . . .11
Typical Field Wiring (Air Handler / Electrical Heat)
(Single and Three-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . .2
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE18 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE24 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
YHE30 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
YHE35 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
YHE36 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a nominal sized matching indoor coil plus 15 feet of
field-supplied lines.
Matching indoor coils can be used with a thermostatic expansion valve
(TXV). Refer to the Tabular Data Sheet or to the Technical Guide for
the proper selection.
Johnson Controls Unitary Products
LIST OF SECTIONS
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LIST OF FIGURES
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagram - Single Phase PSC 208/230
for models (18,24,30,35,48,60) Gen1 . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring Diagram - Single Phase ECM 208/230
for models (36,42) Gen2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagram - Three Phase PSC 208/230V motor
for models (30,48,60)31S Gen1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Diagram - Three Phase PSC 460V motor
for models (30,48,60)41S Gen1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring Diagram - Three Phase ECM 208/230&460V
motor for models (36,42)B(32,42)s Gen2 . . . . . . . . . . . . . . . . . . . . . 21
LIST OF TABLES
YHE42 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
YHE48 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
YHE60 Heat Charging Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TEST Input Functionality with Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TEST Input Functionality without Y . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
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5565509-UIM-B-1118