Johnson Controls York YH9FYH12BAH-A-X Service Manual

Johnson Controls York YH9FYH12BAH-A-X Service Manual

High wall fixed r-410a 60hz

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SERVICE MANUAL
High Wall Fixed
R-410A 60Hz
YH9FYH12BAH-A-X
Read this manual before installation and operation
Make sure that it is well kept for later reference

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Table of Contents
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Summary of Contents for Johnson Controls York YH9FYH12BAH-A-X

  • Page 1 SERVICE MANUAL High Wall Fixed R-410A 60Hz YH9FYH12BAH-A-X Read this manual before installation and operation Make sure that it is well kept for later reference...
  • Page 2: Table Of Contents

    Contents Contents 1. Introduction ....................1 2. Specifications..................7 3. Sensors list ....................8 4. Piping diagrams ..................9 5. Operation range ..................10 6. Wiring diagrams..................7. Dimensional drawings................8. C nter of gravity ................... 9. Installations ..................10. Service Diagnosis ................11. Performance and c rves diagrams.............
  • Page 3: Introduction

    Introduction 1. Introduction 1.2 Safety Cautions Be sure to read the following safety cautions before conducting repair work. The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead to serious accidents under some conditions if they are not followed.
  • Page 4 Introduction Warning Do not repair the electrical components with wet hands . Working on the equipment with wet hands can cause an electrical shock Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical shock.
  • Page 5 Introduction Warning Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to the electrical equipment, the internal wiring regulations and the instruction manual for installation when conducting electrical work. Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire. Be sure to use the specified cable to connect between the indoor and outdoor units.
  • Page 6 Introduction Do not install the equipment in a place where there is a possibility of combustible gas leaks. If a combustible gas leaks and remains around the unit, it can cause a fire. Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not installed properly, water can enter the room and wet the furniture and floor.
  • Page 7 Introduction Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can cause an electrical shock. Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M ohm or higher.
  • Page 8: Specifications

    Specification 2 Specifications NOMINAL DISTRIBUTION SYSTEM VOLTAGE NOMINAL CAPACITY and NOMINAL INPUT n i l 3.51 Capacity rated Btu/h 12000 Power Consumption(Rated) 1.25 1.25 2.81 2.81 ³ 1.6*10 ³ TECHNICAL SPECIFICATIONS-UNIT Dimensions W*D*H 780×245×540 Packaged W*D*H 920×351×620 Dimensions 27.3 30.7 Sound level ELECTRICAL SPECIFICATIONS n i l...
  • Page 9: Sensors List

    Specification TECHNICAL SPECIFICATIONS-OTHERS Refrigerant type R410A Refrigerant charge 0.74 Refrigerant Maximum allowable distance circuit between indoor an outdoor Maximum allowable level difference Refrigerant control Capillary liquid Piping connections 12.7 (external diameter) drain Heat insulation type Both liquid and Gas pipes Max.
  • Page 10: Piping Diagrams

    Piping diagrams...
  • Page 11: Operation Range

    Operation range...
  • Page 12: Wiring Diagrams

    Wiring diagrams 6.Wiring diagrams NOTE: 1.See above for wiring of heat pump type. 2.There are no dotted lines on cool only type.(marked with @ ),Wire is connected from 4 (marked with @ @ )on terminal block to 1. 3.Some of cool only type terminal block only have 1 2 and but no the parts...
  • Page 13: Dimensional Drawings

    Dimensinal drawings 7.Dimensional drawings 780mm 245mm 780mm 8.Center of gravity 780mm 245mm 338.3mm 113.7mm...
  • Page 14: Installations

    Installations 9.Installations Preparation Selection of Installation Place Necessary Tools for Installation Appliance accessible to the general public. Torque wrench Driver Indoor Unit (17mm,22mm,26mm) Nipper Place, robust not causing vibration, where the body can be supported suf ciently. Hacksaw Pipe cutter Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the Hole core drill Flaring tool...
  • Page 15 Installations Installation of the Indoor Unit Drawing of pipe 184.3 184.3 [ Rear piping ] Floor fixing dimensions Floor fixing dimensions of the outdoor unit Draw pipes and the drain hose, then fasten them with the adhesive tape of the outdoor unit (Unit:mm) (Unit:mm) ・...
  • Page 16 Installations Outdoor unit Installation of Outdoor Unit Power cable: Drawing for the installation of indoor and outdoor units Install according to 3G2.5mm Connection of pipes -mod 3G2.5mm To bend a pipe, give the roundness as large as possible not to crush the pipe , Indoor unit and the bending radius should be 30 to 40 mm or longer.
  • Page 17 Installations No gas leakage? On Drainage In case of gas leakage, tighten parts of pipe connection. If Please install the drain hose so as to be downward slope without fail. leakage stops, then proceed 6. steps Please don’t do the drainage as shown below. If it does not stop gas leakage, discharge whole refrigerants from the service port.
  • Page 18: Service Diagnosis

    Service diagnosis 10.Service Diagnosis 10.1 Problem Symptoms and Measures Symptom Check Item Details of Measure Check to make sure that the rated voltage is Check the power supply. None of the units supplied. operates Check the indoor PCB Check to make sure that the indoor PCB is broken Equipment operates but does Diagnosis...
  • Page 19 Service diagnosis 10.3 Error Codes and Description indoor display Code indication Reference Description Page indoor Room temperature sensor failure u l i Indoor Malfunction The code indication that is listed above is the main fault 10.3.1 Thermistor or Related Abnormality Indoor Display E1: Room temperature sensor failure E2: Heat-exchange sensor failure...
  • Page 20 Service diagnosis Thermistor resistance check method: Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor. 10.3.2 EEPROM abnormal E4: indoor EEPROM error Indoor Display Method of...
  • Page 21 Service diagnosis Pull out the terminals on the indoor Check whether terminals mainboard and reinsert them. on indoor pcb is well? Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1and 3 of Terminal CN5 on the indoor PCB the voltage is about 90-220vac Measure whether there is voltage pulse(0-5VDC)
  • Page 22: Performance And C Rves Diagrams

    Performance and c ves diagrams performance curves cooling value-temerature table outdoor temp.(humidity 46%) indoor temp. DB/WB 18/12 2382 2357 3947 3536 3148 3070 2837 2106 18/14 2432 2407 4029 3618 3342 3148 2915 2166 2482 2457 4112 3701 3420 3225 2992 2226 20/15...
  • Page 23 Performance and c es diagrams performance curves power consumption value-temp.table outdoor temp.(humidity 46%) indoor temp. DB/WB 1343 1398 1438 1534 1446 18/12 1366 1422 1462 1566 1606 18/14 1390 1446 1486 1590 1646 20/15 22/16 1422 1470 1510 1606 1678 25/18 1390 1502...
  • Page 24 Performance and c es diagrams performance curves heating capacity and indoor/outdoor temp.table indoor temp.(humidity 46%) outdoor temp. DB/WB 2218 1685 1807 3409 3117 2875 4436 4022 3738 4243 3953 3585 3472 3294 2803 3193 3081 2564 3293 3187 2640 heating capacity and indoor/outdoor temp.curves 5000 4500 4000...
  • Page 25 Performance and c es diagrams performance curves power consumption value-temp.table indoor temp.(humidity 46%) outdoor temp. DB/WB 1069 1152 1259 1283 1267 1530 1448 1645 1744 1327 1462 1596 heating capacity and indoor/outdoor temp.curves 2000 1800 1600 1400 1200 1000 outdoor tempe.(DB/WB)
  • Page 26 Performance and c s diagrams performance curves cooling discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 3090 3197 3303 4134 4177 4262 4134 4220 4262 4177 4262 4390 4220 4433 4433 3259 3259 3385 COOLING DISCHARGE PRESSURE 4000 3500 3000 2500 2000...
  • Page 27 Performance and c es diagrams performance curves cooling suction pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 1100 1138 1176 1472 1488 1518 1472 1503 1518 1488 1518 1563 1503 1579 1579 1161 1161 1205 COOLING SUCTION PRESSURE 1750 1550 1350 1150 Outdoor Temp...
  • Page 28 Performance and c es diagrams performance curves Heating discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 3622 3779 3898 3701 3819 3937 3760 3858 3976 3819 3898 4016 3898 3937 4055 3771 3884 3941 3162 3256 3287 3029 3088 3117 HEATING DISCHARGE PRESSURE 4000...
  • Page 29 Performance and c ves diagrams performance curves heating discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 1290 1346 1388 1318 1360 1402 1339 1374 1416 1360 1388 1430 1388 1402 1444 1343 1383 1403 1126 1159 1171 1079 1100 1110 HEATING SUCTION PRESSURE 1500...
  • Page 30 2015 Johnson Controls, Inc. www.johnsoncontrols.com Doc. No.: MH9FYHAH--151103 12...

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