Gravely ZT Sport Owner's/Operator's Manual
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Gravely ZT Sport Owner's/Operator's Manual

Gravely ZT Sport Owner's/Operator's Manual

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ZT Sport
Owner/Operator Manual
Models
915030 - ZT1232
915032 - ZT1440
Transfer
model &
serial number
label from
Transferir aquí la etiqueta del
product reg-
istration here.
Coller l'autocollant du
modèle et du numéro de
série dans cet encadré.
modelo y número de serie
del registro del producto.
ENGLISH
FRANÇAIS
ESPAÑOL
01597400E 5/03
Supersedes 01597400, A–D
Printed in USA

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  • Page 1 ZT Sport Owner/Operator Manual Models 915030 - ZT1232 915032 - ZT1440 ENGLISH FRANÇAIS ESPAÑOL Transfer Coller l’autocollant du modèle et du numéro de model & série dans cet encadré. serial number label from Transferir aquí la etiqueta del product reg- modelo y número de serie...

  • Page 2: Table Of Contents

    INTRODUCTION THE MANUAL PRODUCT REGISTRATION Before operation of unit, carefully and The Gravely dealer must register the product completely read your manuals. The contents at the time of purchase. Registering the will provide you with an understanding of product will help the company process...

  • Page 3: Safety

    1. Make sure all assembly has been properly completed. DISCLAIMER 2. Understand all Safety Precautions Gravely reserves the right to discontinue, provided in the manuals. change, and improve its products at any time 3. Review control functions and operation of without notice or obligation to the purchaser.
  • Page 4 SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals. Refer to figure 2 for Safety Decal locations. CAUTION PRUDENCE PRECAUCIÓN • Maximum tonque weight: 30 lbs. • Poids maximum du timon: 30 livres. • Peso máximo de la lengüeta: 30 lbs. •...
  • Page 5 Read, understand, and follow all safety 3. Danger! practices in Owner/Operator Manual before assembling, using or working on this mower. ALWAYS remove key from ignition and wire Always keep feet and hands from spark plug before assembly, or working away from rotating parts. on this unit.
  • Page 6 DO NOT touch unit parts which might be hot Avoid starting, stopping, or turning on a slope. If tires lose traction, disengage the blades and from operation. Allow parts to cool before proceed slowly straight down the slope. attempting to maintain, adjust or service. DO NOT operate on slopes over 10˚.

  • Page 7: Assembly

    DO NOT change engine governor settings or Avoid Electric Shock. Objects contacting both battery terminals at the same time may result over-speed engine. in injury and unit damage. DO NOT reverse Fumes from engine exhaust can cause injury battery connections. or death.

  • Page 8: Operation

    Perform the following tests to ensure safety interlock system is working properly. If unit does not perform as stated contact your Gravely dealer for repairs. NOTE: With the parking brake engaged, the steering levers are locked in neutral. Test Steering...
  • Page 9 Steering Levers (Item 5) STOPPING IN AN EMERGENCY Bring steering levers back to neutral. STARTING AND SHUTTING OFF ENGINE Starting Engine 0E0030 NOTE: PTO must be disengaged and parking A. Reverse: Pull both steering levers brake engaged prior to starting engine. backward.
  • Page 10 SEAT ADJUSTMENT MOVING UNIT MANUALLY 1. Remove detent pin from unit (figure 5). WARNING: DO NOT disengage or 2. Tip seat forward. bypass transmission and coast 3. Loosen mounting hardware and slide seat downhill. forward or backward to desired position. NOTE: See item 6 in figure 3 Tighten mounting hardware.

  • Page 11: Maintenance Schedule

    Engage parking brake and engage transmission bypass Brake lever (see Moving Unit Manually on page 10). Push unit. If unit rolls, contact your Gravely dealer. Each Use Clean Unit Clean engine, battery, seat, mower deck, etc. of all dirt and debris.
  • Page 12 Tighten all nuts and bolts to correct torque value. Inspect Muffler and Replace muffler (item 5) and spark arrestor (if equipped) if Spark Arrestor corroded. Contact your Gravely Dealer. Replace Spark Plug Replace spark plug (item 4). Refer to Engine Manual for detailed instructions. Replace Fuel Filter Replace fuel filter (item 2).

  • Page 13: Service And Adjustments

    SERVICE AND ADJUSTMENTS 2. Disconnect electric clutch connector WARNING: AVOID INJURY. Read (item 5). and understand the entire Safety 3. Disconnect guide arms (item 1) from unit. section before proceeding. NOTE: Perform step 4 for 32-inch mower decks. Perform step 5 for 40-inch mower REMOVING AND INSTALLING THE decks.
  • Page 14 32-Inch Mower Deck (915030) 1. Guide Arm 2. PTO Belt 3. Lift Link 4. Mower Deck 5. Electric Clutch Connector OE0130 Figure 9 LEVELING MOWER DECK AND 5. Check that the mower deck is level. ADJUSTING MOWER DECK PITCH • If mower deck is not level, repeat steps 1 through 4.
  • Page 15 NOTE: Perform steps 4 through 6 for 32-inch mower decks. Go to step 7 for 40-inch mower decks. 1. Rear Lift Link OE0033 2. Rear Trunnion 1. Front Trunnion Figure 11 2. Front Lift Link OE0034 Adjusting Mower Deck Pitch Figure 13 NOTE: The front blade cutting height (item 4) 4.
  • Page 16 8. Check mower deck pitch. • If mower blade pitch is not correct, repeat steps 4 through 6. • If mower deck pitch is correct, the adjustment is complete. To Lower Front of Mower Deck 1. Clutch 3. Washer 2. Mower Blade 4.
  • Page 17 NEVER weld or straighten mower Bolt blades. 1. Remove mower blade from unit (see Mower Blade Replacement on page 16). Gravely recommends having mower blades sharpened by a professional. Contact your Figure 18 OA0013 Gravely dealer. ANTISCALP ROLLER...
  • Page 18 SERVICING THE BATTERY Battery Removal and Installation (Figure 20) NOTE: Unit comes equipped with a maintenance-free battery that requires no Remove regular maintenance except cleaning terminals. NOTE: Tag and mark wires prior to disconnecting. WARNING: Battery posts, terminals 1. Remove detent pin (item 2) and tip seat and related accessories contain lead (item 1) forward.
  • Page 19 2. Clean or service battery away from unit. Jump Starting the Battery Remove corrosion from battery terminals (Figure 20) and cable connections with wire brush, IMPORTANT: The unit used for jump starting then wash with a weak baking soda should have a 12 volt battery with at least 500 solution.
  • Page 20 MOWER BELT REPLACEMENT (915032) 1. Mower Deck 2, 7 2. Belt Cover 3. Right Pulley 2, 3 4. Front Bracket 5. Clutch 6. Idler 7. Left Pulley 8. Mower Belt 9. Idler Spring 10. Clutch Bracket OE0041 Figure 21 Remove (Figure 21) 2.
  • Page 21 PTO BELT REPLACEMENT Steering Levers in Up Position Remove (Figure 23) 1. Lower mower deck to the ground. CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idler when performing this operation. 2. Disconnect idler spring (item 4). 3.

  • Page 22: Storage

    SERVICE PARTS STORAGE Be sure to always use genuine Gravely parts to keep your unit running like new. Short Term Storage Part no. Description IMPORTANT: NEVER clean unit with high-pressure water or store unit outdoors. 02774500 32-Inch Mower blade Remove all dirt, grease, leaves, etc. Store in a clean dry area.
  • Page 23 2. Connect operator presence switch disconnected. wires. See figure 20 on page 18 for location of wires. 3. Faulty operator presence switch. 3. Contact your Gravely Dealer. PTO or 4. Electric clutch connector is loose or 4. Connect electric clutch connector. mower disconnected.

  • Page 24: Specifications

    SPECIFICATIONS Model Number 915030 915032 Description ZT1232 ZT1440 Engine – Briggs & Stratton Engine Power - hp (kW) @Max 13.5 (10) 13.5 (10) Governed Engaged RPM Max Governed Engaged RPM 3100 Fuel Tank Capacity - gal (L) 1.6 (6) Starter Electric Transmission Hydrostatic...

  • Page 25: Warranty

    Gravely will be free from defects in material 920-756-2141 and workmanship for a period of two (2) years after the date of purchase. Gravely Fax 920-756-2407 will repair any defect in material or workmanship, and repair or replace any defective www.gravely.com...
  • Page 26 GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

This manual is also suitable for:

Zt sport zt1232Zt sport zt1440915030915032

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