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Zoom & ZT
Bagger
Owner/Operator Manual
Model
815040 34" Bagger
815041 42" Bagger
815042 50" Bagger
04444100B 4/12
Printed in USA

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Table of Contents
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Summary of Contents for Gravely Zoom Bagger

  • Page 1 Zoom & ZT Bagger Owner/Operator Manual Model 815040 34” Bagger 815041 42” Bagger 815042 50” Bagger 04444100B 4/12 Printed in USA...
  • Page 2: Table Of Contents

    THE MANUAL PRODUCT REGISTRATION Before operation of unit, carefully and completely read The Ariens/Gravely dealer must register the product at this Manual and the unit’s Owner/Operator Manual. The the time of purchase. Registering the product will help the contents will provide you with an understanding of safety...
  • Page 3: Safety

    3. Review control functions and operation of the unit. www.ariens.com on the internet. To locate your nearest Do not operate unit unless all controls function as Gravely Dealer, go to www.gravely.com on the internet. described in this manual. 4. Review recommended lubrication, maintenance WARNING: Improper assembly or adjustments and adjustments.
  • Page 4 1. WARNING! Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic. Stop engine and wait for all moving parts to DO NOT operate near drop-offs, ditches, or stop before opening cover.
  • Page 5 Understand: Take all possible precautions when leaving unit unattended. Shut off engine. Remove wire from spark • How to operate all controls plug and secure it away from spark plug. • The functions of all controls ALWAYS remove key to prevent unauthorized use. •...
  • Page 6 NEVER fill or drain fuel tank indoors. Shut off fuel and allow engine to cool completely before storing in closed area or covering unit. Replace fuel cap securely and clean up spilled fuel. Clean grass and debris from unit, especially from around Never fill containers inside a vehicle or on a truck or muffler and engine, to help prevent fires.
  • Page 7: Assembly

    ASSEMBLY WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. UNPACKING UNIT IMPORTANT: Remove contents from carton carefully. Place cover assembly on a flat piece of cardboard to avoid scratching it. Package Contents: Check the contents of your kit for the parts listed below 815040 and shown in Figures 3 –...
  • Page 8 5. Place the cast iron weight (item 4) into the weight tray. Install two 3/8 x 3" hex bolts (item 7) and two 3/8" lock washers (item 8) through the front of the weight. There are two weld nuts on the back of the weight tray.
  • Page 9 INSTALLING BAGGER BOOT INSTALL BAGGER BOOT (815040 ONLY) (815041 ONLY) NOTE: Discharge chute can remain attached to deck. 1. Lift discharge chute and insert discharge bagger boot into deck discharge opening. See Figure 8. WARNING: On multi-blade mowers, rotation of NOTE: Discharge chute can remain attached to deck.
  • Page 10 INSTALL BAGGER BOOT 2. Insert bagger boot fully onto discharge opening making sure that the hole and notch in the top of the (815042 ONLY) boot line up over exposed deck bolts. See Figure 9. 1. Lift discharge chute and slide bagger boot bracket 3.
  • Page 11 INSTALL FRAME AND HOOD ASSEMBLY NOTE: It may require two people to position hood assembly onto bracket. 1. Install receiver to the right rear frame using two 3/8 x 1" hex bolts and two 3/8" locking nuts. Tighten hardware. See Figure 10. 3/8 x 1"...
  • Page 12 Thread bag frame (23) through sleeve Clevis 3/8" Washer & Bow-Tie in mesh bag (2). Locking cotter Pin (Not Shown) Figure 14 CAUTION: MAKE SURE the heat resistant (smooth side) side of the mesh bags are facing the unit. Install 3/8 x 1/2 x 3" plastic tube (24) on each end of frame and push the INSTALL BAG ON FRAME (FIGURE 15) ends together.
  • Page 13 3. Install mesh bags to bagger frame. Make sure that Thumb Latch the heat-resistant side of the mesh bags face the unit. MAKE SURE the heat resistant side (smooth side) faces the unit. Mesh Bags Figure 16 Bagger Hose Figure 18 4.
  • Page 14: Removal

    BEFORE EACH USE unrestricted indicating that the grass bagger baskets are not full and there are no clogs in the bagger. 1. Check bagger parts for wear, deterioration, or damage. Replace ONLY with Ariens/Gravely original service parts before operating. Airflow Indicator 2.
  • Page 15: Maintenance

    MAINTENANCE WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. Ariens/Gravely Dealers will provide any service or adjustments which may be required to keep your unit operating at peak efficiency. Interval Task Action...
  • Page 16: Storage

    SPECIFICATIONS STORAGE Model Number 815040 WARNING: AVOID INJURY. Read and Description Non-Powered Bagger understand the entire Safety section before Serial Number 000101 and up proceeding. Added Length to Unit 19 5/8 in. (49.8 cm) IMPORTANT: NEVER spray unit with high-pressure Added Width to Unit 10 in.
  • Page 17: Parts List

    PARTS LIST SAFETY DECALS OEe002 Item Part No. Qty. Description 05359700 Decal, Bagger Cover 07897700 Decal, Boot Caution...
  • Page 18 BAGGER HOOD PREASSEMBLED IN KIT 51577800 BOM ID Number Qty Description BOM ID Number Qty Description 04409600 COVER, 2-BUCKET BAGGER 06536000 NUT-LK-NYL #10-24 YWZC 04409900 SEAL, UPPER BOOT 06714800 PIN-HAIR, ENDRIES #25 YWZC 04410051 WLDMT, BAGGER HOOD VENT, LH 06800108 RVT-POP .187x.375 04410700 SEAL, BULB - BAGGER HOOD...
  • Page 19 BAGGER LOWER BOOT MODEL 815040 MODEL 815041 PREASSEMBLED IN KIT 51577500 PREASSEMBLED IN KIT 51577600 BOM ID Number Qty Description 04392000 BOOT, BAGGER ,42" TUNNEL DECK 04449651 WLDMT, BOOT 42" ZOOM/ZT 04513051 BRKT, BOOT REINFORCEMENT BOM ID Number Qty Description 06116900 SCR-MCH 10-24X.75 HWH YWZC 04433200...
  • Page 20 BAGGER FRAME BOM ID Number Qty Description BOM ID Number Qty Description 03844151 OVERLAP PLATE, BAGGER FRAME 06436200 WSHR-FL-STL.406X.812X.065 YWZ 04409551 ASM, BAGGER FRAME UPPER 06442700 WSHR-FL-STL.219X.500X.049YWZC 04409751 BRKT, RECEIVER SLEEVE INSERT 06500010 NUT-LK-NYL-FLG .50-13 YWZC 04409851 BRKT, RECEIVER LOWER 06545500 NUT-LK-NYL-FLG .38-16 YWZC 04410551...
  • Page 21 COUNTERWEIGHT ASSEMBLY Item Part No. Qty. Description 04215451 Weldment, Bagger Weight Tray 00172000 Cast Iron Weight 06200205 Bolt, Round Head Square Neck 1/2-13 x 2.00 06216100 Bolt, Round Head Square Neck 1/2-13 x 1.00 03833800 Grip, Adhesive 05957800 Bolt, Hex 3/8-16 x 3.00 06308800 Washer, Lock 3/8 06545400...
  • Page 22: Warranty

    • Perform the maintenance and adjustments explained in the owner's manual. • Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service. • Transport the product to and from the place of warranty service at owner's expense.
  • Page 23 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the war- ranty. • Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this warranty.
  • Page 24 Ariens Gravely 655 West Ryan Street Brillion, WI 54110-1072 920-756-4688 Fax 920-756-2407 www.ariens.com www.gravely.com...

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