Gravely ZT X Operator's Manual
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Manuel du Utilisateur
E10
ZT X
ZT XL
Operator's Manual
915255 – ZT X 42
(SN 000101 +)
915256 – ZT X 52
(SN 000101 +)
915257 – ZT X 52
(SN 000101 +)
915258 – ZT XL 52
(SN 000101 +)
ENGLISH
FRANÇAIS
Models
915259 – ZT XL 42
915260 – ZT XL 60
915261 – ZT XL 48
915262 – ZT XL 42
915263 – ZT XL 52
915264 – ZT XL 60
915274 – ZT X 60
915278 – ZT XL 48
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
(SN 000101 +)
05278700B
2/21
Printed in USA

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Summary of Contents for Gravely ZT X

  • Page 1 ZT X ™ ZT XL ™ Operator’s Manual Manuel du Utilisateur Models 915255 – ZT X 42 915259 – ZT XL 42 (SN 000101 +) (SN 000101 +) 915256 – ZT X 52 915260 – ZT XL 60 (SN 000101 +) (SN 000101 +) 915257 –...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS WELCOME ..... . 1 Emergency Stopping ....16 Before Operating Unit .
  • Page 3: Welcome

    WELCOME Congratulations on your purchase and welcome to the Gravely family! Every machine in the Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
  • Page 4: Safety

    The safety alert symbol above and signal penalties. Emission controls and components words below are used on decals and in this can only be adjusted by an Gravely dealer or manual. Read and understand all safety an authorized engine manufacturer's service messages.
  • Page 5: Safety Decals

    5. Important ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are IMPORTANT: Indicates general reference found in the parts manual for your machine information worthy of special attention. and may be ordered from your dealer. SAFETY DECALS See Figure 2 for safety decal locations.
  • Page 6 Safety Decal Descriptions 3. DANGER! 1. DANGER! Discharge Hazard - NEVER DANGER! operate unit without discharge chute in operating position. Thrown objects can cause injury or damage. Read and understand the DO NOT operate mower operator’s manual before unless all guards are in operating unit.
  • Page 7 3. TIPPING HAZARD Look behind when operating the unit in reverse. Avoid tipping hazard. 3. LOSS OF TRACTION HAZARD If loss of traction is DO NOT operate on slopes experienced do the over 15°. following: DO NOT operate on slopes Disengage PTO.
  • Page 8: Safety Instructions

    SAFETY INSTRUCTIONS 7. DANGER! The following safety instructions are based on B71.1, B71.4 specifications of the American National Standards Institute and DANGER! ISO 5395 in effect at the time of production. Safe Practices for Ride-On Mowers If used improperly, this machine is capable of amputating hands and feet and throwing objects.
  • Page 9 NEVER tamper with safety devices. Check DO NOT leave a running machine their proper operation regularly. NEVER do unattended. ALWAYS park on level ground, anything to interfere with the intended disengage the attachment, set parking function of a safety device or to reduce the brake, stop engine and remove key (if protection provided by the safety device.
  • Page 10 Mow up and down slopes, NEVER across. Service Exercise caution when changing direction Keep machine in good working order. on slopes. Use caution while operating near Replace worn or damaged parts. dropoffs. Use caution when servicing blades. Wrap Avoid mowing wet grass. Wet surfaces can the blade(s) or wear gloves.
  • Page 11: Assembly

    2. Remove nut from bolt on battery tray. ASSEMBLY Retain nut. See Figure 4. REQUIRED TOOLS • 1/2", 3/8" 7/16" and 9/16" wrench and/or adjustable wrench UNPACK UNIT 1. Disengage transaxles. See Move Unit Manually on page 18. 2. Disengage parking brake. See Parking Brake Lever on page 16.
  • Page 12: Reposition Seat And Connect Switch

    6. Insert cable clip into lower hole on battery 2. Move seat forward and reinstall original tray. See Figure 6. hardware. See Figure 8. Figure 8 Figure 6 3. Connect start switch. REPOSITION SEAT AND 4. Insert cable clip into lower hole on battery CONNECT SWITCH tray.
  • Page 13: Assemble Steering Levers

    2. Secure negative battery cable to the 3. Secure lever to upper control arm with negative battery terminal using hardware hardware from step 1. Do not fully tighten. removed in step 1. See Figure 10. 4. Repeat steps 1 – 3 for other steering lever.
  • Page 14: Install Deck Lift Pedal

    INSTALL DECK LIFT PEDAL ADJUST CASTER WHEEL HEIGHT 1. Remove hardware securing deck lift pedal to unit and remove pedal. See 1. Engage parking brake. Lift front of unit Figure 14. and position suitable jack stand or support under front of unit. See Figure 16. IMPORTANT: ALWAYS chock wheels and know all jack stands are strong and secure and will hold weight of unit during...
  • Page 15 See Figure 18. 3. Align caster wheel with lower hole in caster fork. 4. Secure wheel to caster fork using original hardware. 5. Repeat steps 2 – 4 on other side. Figure 18 6. Remove jack stand and lower unit to ground.
  • Page 16: Controls And Features

    CONTROLS AND FEATURES Models 915255, 915256, Models 915257, 915261, 915262, 915258, 915259, 915260, 915263, 915264, 915274 915278 Figure 19 1. Fuel Tank and Cap 13. Headlight (Models 915258, 915259, 915260, 915261, 915262, 915263, 2. Fuel Level Window 915264, 915274, 915278) 3.
  • Page 17: Ignition Key

    THROTTLE CONTROL LEVER WARNING: AVOID INJURY. See Figure 22. Read and understand the Controls engine speed. entire Safety section before proceeding. See Figure 19 for all controls and features locations. Fast IGNITION KEY See Figure 20. Controls power to the engine. The key cannot be removed when in run position.
  • Page 18: Seat Adjustment Lever

    4. Check function of the Safety Interlock System by performing the tests in Check Figure 24 Safety Interlock System on page 21. Contact your Gravely dealer for repair if SAFETY INTERLOCK SYSTEM any of the tests fail. Monitors the interaction of various unit 5.
  • Page 19: Start The Engine

    IMPORTANT: Engaging the PTO knob with the throttle lever set lower than fast position can cause excessive belt wear. ALWAYS use fast position when engaging the PTO. 3. Pull PTO knob up to on position. IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material.
  • Page 20: Stop The Engine

    Ensure that both levers are fully in front or rear position. Your Gravely dealer can provide service and • To disengage the transaxles and move unit adjustments to keep your unit operating at with the engine off, place both bypass peak efficiency.
  • Page 21: Maintenance Schedule

    MAINTENANCE SCHEDULE SERVICE PARTS See your Gravely dealer to purchase service parts for your unit. Common Service Parts Description Qty. Part No. Fuel Stabilizer – 118 ml Service Performed (4 oz) Check Safety Interlock • • Except Canada 04730300 System •...
  • Page 22 Description Qty. Part No. Description Qty. Part No. Oil Filter 21397200 Mower Blade 04769800 Air Filter 21555300 Hydraulic Oil Filter 21545100 Pre-Cleaner 21555400 Hydraulic Oil (32 oz) AR 00057100 Fuel Filter 21573800 Model 915259 Oil Filter 21548100 Air Filter 21548000 Description Qty.
  • Page 23: Service Position

    AR 00057100 Check function of the Safety Interlock System Fuel Filter 21541500 by performing the tests below. Contact your Oil Filter 21397200 Gravely dealer for repair if any of the tests Air Filter 21555300 fail. Pre-Cleaner 21555400 Test Steering PTO Parking...
  • Page 24: Check Tire Pressure

    CHECK TIRE PRESSURE CHECK MOWER BLADES See Specifications on page 30 for Check blades for wear or damage. Replace recommended tire pressure. or sharpen as needed. See Figure 29. WARNING: AVOID INJURY. CAUTION: AVOID INJURY. Use Explosive separation of tire sturdy gloves or padding to and rim parts is possible.
  • Page 25: Check Battery

    CHECK BATTERY 2. Remove the cap from the expansion tank. 3. Fill the expansion tank with 15W-50 synthetic motor oil (p/n 00057100) or WARNING: Battery posts, equivalent until oil level reaches the cold terminals and related fill line on the tank. accessories contain lead.
  • Page 26: Adjustments

    9. Reinstall filter guard and torque to 7.3 N•m (65 lb-in). DO NOT overtighten. WARNING: AVOID INJURY. Read and understand the 10. Add 15W-50 synthetic motor oil (Gravely Safety section before p/n 00057100) or equivalent until oil proceeding. appears at the bottom of the vent port (1892.7 mL (64 fl.
  • Page 27: Adjust Steering Levers

    ADJUST STEERING LEVERS Adjust Steering Lever Height See Figure 34. 1. Remove hardware securing steering lever to upper control arm. 2. Place steering lever in desired adjusting hole. • Use upper and middle holes for highest lever position. • Use middle and lower holes for lowest lever position.
  • Page 28 Adjust Steering Level Reach See Figure 35. 6. Loosen lock nut on height-adjustment See Figure 36. bolt. 1. Loosen hardware securing steering lever 7. Turn bolt in or out until levers are at the to upper control arm. same height. 2.
  • Page 29: Troubleshooting

    Connect spark plug wire(s) or replace spark plug(s) are faulty. spark plug(s). Refer to engine manual. Electrical system is faulty. Contact your Gravely dealer. Engine is faulty. Contact your Gravely dealer. Choke control knob is in on position. (Models 915255, 915256, 915257, 915261, Move knob to off position.
  • Page 30 Problem Probable Cause Correction Unit creeps when steering Transmission and/or linkage levers are in Contact your Gravely dealer. need adjustment. neutral position. Mower blades not level or mower Level and adjust pitch of mower deck. deck pitch is incorrect. Refer to your unit’s service manual.
  • Page 31: Storage

    STORAGE ACCESSORIES SHORT-TERM STORAGE See your Gravely dealer for a complete list of compatible accessories and attachments for IMPORTANT: NEVER wash unit with high- your unit. pressure water or store outdoors. Description Part No. 1. Allow unit to cool and clean with mild soap and water.
  • Page 32: Specifications

    SPECIFICATIONS Model Number 915255 915256 915257 915258 Model ZT X 42 ZT X 52 ZT X 52 ZT XL 52 Kohler 7000 Kawasaki Engine Kohler KT 7000 Series Pro with FR691V Smart Choke Engine Displacement – cm 725.0 (44.2) 726.0 (44.3) 725.0 (44.2)
  • Page 33 SPECIFICATIONS Model Number 915259 915260 915261 915262 Model ZT XL 42 ZT XL 60 ZT XL 48 ZT XL 42 Kohler 7000 Pro with Smart Kawasaki Kawasaki Engine Choke FR691V FR651V Engine Displacement – cm 725.0 (44.2) 747.0 (45.6) 726.0 (44.3) Maximum RPM –...
  • Page 34 SPECIFICATIONS Model Number 915263 915264 915274 915278 Model ZT XL 52 ZT XL 60 ZT X 60 ZT XL 48 Kohler 7000 Kawasaki Kawasaki Kawasaki Engine Pro with Smart FR691V FR730V FR691V Choke Engine Displacement – 726.0 (44.3) 725.0 (44.2) Maximum RPM –...
  • Page 35: Warranty

    If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase. An authorized Gravely dealer will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts) to the original purchaser;...
  • Page 36 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Gravely service parts are not covered by this warranty and may void the war- ranty if the parts result in premature wear or damage to the product.
  • Page 37 • Renting or leasing the vehicle. • Using the vehicle to tow or carry loads in excess of the limits specified in the operator’s manual. • Modifying the vehicle with parts and accessories that are not genuine or authorized Gravely parts or accessories.
  • Page 38 AriensCo shall not be held liable for damages, including premature wear and tear, or injuries caused by installation of unauthorized parts and accessories or for parts and accessories not installed by an authorized Gravely dealer. Australian Consumer Law The following applies solely to warranties subject to Subsection 102(1) of the Australian Consumer Law: Our goods come with guarantees that cannot be excluded by the Australian Consumer Law.
  • Page 40 655 West Ryan Street Brillion, WI 54110 www.gravely.com...

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