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Related Manuals for KTM 250 EXC-F 2022
Summary of Contents for KTM 250 EXC-F 2022
- Page 1 SETUP INSTRUCTIONS 2022 250 EXC‑F 250 EXC‑F SIX DAYS Art. no. 3214518en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
- Page 4 1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
- Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. 402050-01 –...
- Page 7 SETUP 2 – Position turn signal indicator lamp in the combination instrument bracket. H01768-10 – Position the connector board and combination instrument on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis –...
- Page 8 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps.
- Page 9 SETUP 2 – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing.
- Page 10 2 SETUP – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. S01409-10 (EXC‑F Six Days) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
- Page 11 SETUP 2 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01 – Preassemble the hand guards on the left and right. E00852-01...
- Page 12 2 SETUP – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p. 23) – Install the front wheel. ( p. 23) (All EU models) –...
- Page 13 SETUP 2 (EXC‑F BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
- Page 14 2 SETUP – Remove connector from the bracket and join with turn sig- nal wiring harness. V01884-10 – Insert the black and violet cables of bulb included in the sepa- rate enclosure into the socket and position it in the turn signal indicator lamp.
- Page 15 SETUP 2 – Disconnect tail light plug-in connector on the wiring har- ness. V01863-10 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. –...
- Page 16 2 SETUP – Position the turn signal on both sides on the license plate holder, mount nuts with washers and tighten. – Position the license plate lamp on the license plate holder, and mount and tighten screws – Mount reflector on license plate holder.
- Page 17 SETUP 2 – Mount and tighten screws V01865-10 – Mount and tighten screw Guideline Remaining screws, EJOT PT ® 2 Nm (1.5 lbf ft) chassis K60x25‑Z V01867-10 – Feed the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 –...
- Page 18 2 SETUP – Join the plug-in connectors of tail light and turn signal cable harness with the wiring harness. Info Pay attention to routing of the wiring harnesses. – Install the rear left side cover. ( p. 34) – Install the air filter box cover. ( p.
- Page 19 SETUP 2 – Mount the washer and splint V01874-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. S01398-10 – Position spring as shown. Spring engages in area V01875-10 –...
- Page 20 Mount the cable ties. (EXC‑F Six Days) – Install the engine guard. ( p. 35) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
- Page 21 WORK 3 Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
- Page 22 3 WORK Installing the headlight mask with the headlight Main work – Join plug-in connectors S01328-11 – Position the headlight mask and secure it with rubber straps The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide.
- Page 23 WORK 3 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 20) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).
- Page 24 3 WORK Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info The rebound damping is located in right fork leg REB (red adjusting screw). The compression damping is located in left fork leg COM (white adjusting screw). Grooves are milled into the side of the upper end of the 402556-10 fork legs.
- Page 25 WORK 3 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
- Page 26 3 WORK – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (EXC‑F Six Days) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K00576-10 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft)
- Page 27 WORK 3 – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat forward. –...
- Page 28 3 WORK Main work (All EU models) Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of chil- dren. – Keep sparks and open flames away from 12 V V01776-10 batteries.
- Page 29 WORK 3 – Pull back positive terminal cover and disconnect the positive cable from the 12-V battery. – Pull off starter relay and fuse box from the battery compartment and hang to the side. V01777-10 – Detach wiring harness , disconnect relays and hang them to the side.
- Page 30 3 WORK – Mount relays and attach wiring harness V01778-11 – Mount starter relay and fuse box V01777-11 – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal.
- Page 31 WORK 3 3.15 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 24) Main work – Disconnect negative cable of the 12-V battery. R01414-10 3.16 Connecting the negative cable of the 12-V battery Main work –...
- Page 32 3 WORK 3.17 Charging the 12-V battery (All EU models) Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. –...
- Page 33 WORK 3 Alternative 2 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
- Page 34 3 WORK Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, the 12-V battery will be destroyed.
- Page 35 WORK 3 – Remove screw V01815-10 – Pull off the air filter box cover in area laterally and take it off at the front. V01815-11 Condition The air filter box cover is not secured. – Pull off the air filter box cover in area laterally and take it off at the front.
- Page 36 3 WORK Condition The air filter box cover is not secured. – Insert the air filter box cover in area and clip it into area V01816-11 3.21 Removing the rear left side cover – Remove screw and take off fairing part to the front. V01871-10 3.22 Installing the rear left side cover...
- Page 37 WORK 3 3.23 Installing the engine guard (EXC‑F Six Days) – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01638-10 3.24...
- Page 38 3 WORK 3.25 Closing the fuel tank filler cap – Mount fuel tank filler cap and turn it clockwise until the release button engages. Info Route fuel tank breather hose without kinks. K01334-11 3.26 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
- Page 39 WORK 3 – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 9.25 l Super unleaded capacity, approx. (2.444 US gal) (ROZ 95) p. 42) (All EU models) Total fuel tank Super unleaded, 401226-10 capacity, approx.
- Page 40 3 WORK 3.28 Setting the combination instrument Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
- Page 41 WORK 3 Info The seconds can only be set to zero. If no button is pressed for 15–20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.
- Page 42 4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter (All EU 5 Nm (3.7 lbf ft) models) EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT DELTA PT ®...
- Page 43 TECHNICAL DATA 4 Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace Screw, side stand attachment 33 Nm (24.3 lbf ft)
- Page 44 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
- Page 45 AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
- Page 46 *3214518en* 3214518en 06/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...