Honda CBF150 2002 Manual page 181

SERVICE INFORMATION
GENERAL
• The following components must be removed before separating the crankcase:
– engine (page 6-4)
– flywheel (page 10-6)
– cylinder head (page 7-6)
– cylinder/piston (page 8-4)
– oil pump (page 4-4)
– clutch (page 9-8)
– gearshift linkage (page 9-15)
– kickstarter idle gear (page 9-17)
– kickstarter (page 9-18)
– primary drive gear/crankshaft collar (page 9-21)
– neutral switch (page 17-13)
• Be careful not to damage the crankcase mating surfaces when servicing.
SPECIFICATIONS
Crankshaft Runout
Connecting rod big end radial clear-
ance
Connecting rod big end side clear-
ance
Transmission Gear I.D.
Bushing O.D.
Gear-to-bushing
clearance
Bushing I.D.
Mainshaft / coun-
tershaft O.D.
Bushing-to-shaft
clearance
Shift fork, Shift fork shaft O.D.
shift fork
Shift fork I.D.
shaft
Shift fork claw thickness
TORQUE VALUE
Mainshaft bearing setting plate bolt
Crankshaft bearing retainer plate bolt
Push plug bolt
ITEM
M4, M5
C1
C2
C3
M4, M5
C1
C2, C3
M4, M5, C1
C2
C3
M4, C1
C2, C3
M4, C1
C2
C3
M4, C1
C2
C3
12 N·m (1.2 kgf·m, 9 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
CRANKSHAFT/TRANSMISSION
STANDARD
–
0 – 0.008 (0 – 0.0003)
0.10 – 0.35 (0.004 – 0.014)
20.000 – 20.021 (0.7874 – 0.7882)
20.500 – 20.521 (0.8071 – 0.8079)
23.020 – 23.041 (0.9063 – 0.9071)
23.025 – 23.046 (0.9065 – 0.9073)
19.959 – 19.980 (0.7858 – 0.7866)
20.459 – 20.480 (0.8055 – 0.8063)
22.984 – 23.005 (0.9049 – 0.9057)
0.020 – 0.062 (0.0008 – 0.0024)
0.015 – 0.057 (0.0006 –0.0022)
0.020 – 0.062 (0.0008 – 0.0024)
17.000 – 17.018 (0.6693 – 0.6700)
20.020 – 20.041 (0.7882 – 0.7890)
16.966 – 16.984 (0.6680 – 0.6687)
19.978 – 19.989 (0.7865 – 0.7870)
19.979 – 20.000 (0.7866 – 0.7874)
0.016 – 0.052 (0.0006 – 0.0020)
0.031 – 0.063 (0.0012 – 0.0025)
0.020 – 0.062 (0.0008 – 0.0024)
9.986 – 9.995 (0.3931 – 0.3935)
10.000 – 10.018 (0.3937 – 0.3944)
4.93 – 5.00 (0.194 – 0.197)
Apply locking agent to the threads.
Apply locking agent to the threads.
Unit: mm (in)
SERVICE LIMIT
0.03 (0.001)
0.05 (0.002)
0.80 (0.032)
20.05 (0.789)
20.55 (0.809)
23.07 (0.908)
23.07 (0.908)
19.91 (0.784)
20.41 (0.804)
22.95 (0.904)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
17.04 (0.671)
20.07 (0.790)
16.93 (0.667)
19.94 (0.785)
19.94 (0.785)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
9.93 (0.391)
10.05 (0.396)
4.50 (0.177)
11-3