Honda CBF150 2002 Manual page 149

SERVICE INFORMATION
GENERAL
• This section covers service of the clutch, gearshift linkage, kickstarter. All services can be done with the engine installed
in the frame.
• Transmission oil viscosity and level have an effect on clutch disengagement. when the clutch does not disengage or
motorcycle creeps with clutch disengaged, inspect the transmission oil level before servicing the clutch system.
SPECIFICATIONS
Clutch lever free play
Clutch
Clutch outer I.D.
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Kickstarter idle gear I.D.
Kickstarter idle gear guide
Countershaft O.D. at Kickstarter idle gear guide
Kickstarter drive gear I.D.
Kickstarter spindle O.D. at kickstarter drive gear
TORQUE VALUES
Clutch center lock nut
Clutch lifter plate bolt
Oil filter rotor lock nut
Shift drum stopper arm bolt
Gear shift cam bolt
ITEM
Spring free length
Disc thickness
Plate warpage
O.D.
I.D.
O.D.
I.D.
74 N·m (7.5 kgf·m, 55 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
64 N·m (6.5 kgf·m, 47 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
CLUTCH/GEARSHIFT LINKAGE/KICKSTARTER
STANDARD
10 – 20 (0.4 – 0.8)
40.5 (1.59)
2.92 – 3.08 (0.115 – 0.121)
–
23.000 – 23.021 (0.9055 – 0.9063)
22.959 – 22.980 (0.9039 – 0.9047)
16.991 – 17.009 (0.6689 – 0.6696)
16.966 – 16.984 (0.6680 – 0.6687)
20.500 – 20.521 (0.8071 – 0.8079)
20.459 – 20.480 (0.8055 – 0.8063)
17.000 – 17.018 (0.6693 – 0.6700)
16.966 – 16.984 (0.6680 – 0.6687)
16.016 – 16.034 (0.6305 – 0.6313)
15.966 – 15.984 (0.6286 – 0.6293)
Apply engine oil to the threads and seating surface.
Apply engine oil to the threads and seating surface.
Apply a locking agent to the threads.
Apply a locking agent to the threads.
Unit: mm (in)
SERVICE LIMIT
–
39.6 (1.56)
2.6 (0.10)
0.20 (0.008)
23.08 (0.909)
22.93 (0.903)
17.04 (0.671)
16.95 (0.667)
20.58 (0.810)
20.43 (0.804)
17.04 (0.671)
16.94 (0.667)
16.06 (0.632)
15.94 (0.628)
9-3