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USER GUIDE
UCBF432-SS11A
• 5 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 115v
UCBF532-SS12A
• 10 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v
UCBF632-SS12A
• 15 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v
UCBF559-SS12A
• 20 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v
UCBF659-SS12A
• 40 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v
30673_B
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Table of Contents
Related Manuals for U-Line UCBF659-SS12A
Summary of Contents for U-Line UCBF659-SS12A
- Page 1 • 10 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v UCBF632-SS12A • 15 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v UCBF559-SS12A • 20 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v UCBF659-SS12A • 40 Tray Blast Freezer/Chiller Right Hand Hinge Stainless Solid 230v 30673_B...
- Page 2 ® to preserve the right product, in the right place, at the right temperature. Since 2014, U-Line has been part of the Middleby family of brands. Most products are designed, engineered, and assembled in Milwaukee, Wisconsin, USA, and select products are available worldwide.
- Page 3 For products installed and used for normal residential use, material cosmetic defects are included in this warranty, with coverage limited to 60 days from the date of original purchase. All service provided by U-Line under the above warranty must be performed by a U-Line factory authorized servicer, unless otherwise specified by U-Line.
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Page 4: Table Of Contents
Blast Chiller Touch Screen Manual TABLE OF CONTENTS Powering up the Touch Screen Control ..........5 The Blast Chilling Mode ................. 7 2.1. Blast Chilling Manual Program....................10 2.2. Blast Chilling Automatic OEM Recipes ................. 11 2.3. Blast Chilling Custom Recipes ....................15 2.4. -
Page 5: Powering Up The Touch Screen Control
Blast Chiller Touch Screen Manual 1. Powering up the Touch Screen Control This is the Stand-By screen. To begin, push and hold the Power Button for 5 seconds, until you see the Status Bar move to the right and it says “please wait”. - Page 6 This the Home screen. From this screen you can Blast Chill, Blast Freeze or go to the More menu. To turn off the controller, just press on the ON/OFF button on the right bottom side. Rev08/04/2015...
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Page 7: The Blast Chilling Mode
Blast Chiller Touch Screen Manual 2. The Blast Chilling Mode The Blast Chilling function allows you to quick chill food down to 3°C(37°F) degrees in 90 minutes or less, provided that • the total product weight matches with the Blast Chiller Specification •... - Page 8 later in this chapter, you may choose to chill by time, or by using the food probe to chill to a set core temperature. If the time mode is selected, then the Blast Chilling cycle will terminate by elapsed time. In the latter case, the product may or may not reach the desired core temperature.
- Page 9 Blast Chiller Touch Screen Manual However, you can push the green start tab (Play) to go directly to the recipe selection screen and skip the pre-chill cycle. You may select either the Manual cycle or select any one of the food categories.
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Page 10: Blast Chilling Manual Program
2.1. Blast Chilling Manual Program Press the tab Manual in the recipe selection screen. To set the time, push the TIME tab and set the time of the cycle. Push the AIR TEMPERATURE tab to set the room air temperature. Push the FAN speed tab to set the fan speed, default is always high or 10. -
Page 11: Blast Chilling Automatic Oem Recipes
Blast Chiller Touch Screen Manual 2.2. Blast Chilling Automatic OEM Recipes The pre-programmed recipes do not require to enter any cycle setting, as these recipes come with internal pre-determined settings able to suit the best chilling process for the selected type of food. Rev08/04/2015... - Page 12 2.1. Blast Chilling Manual Program 2.1. 2.1. Blast Chilling Manual Program Blast Chilling Manual Program Press the tab Manual in the recipe selection screen. Press the tab Manual in the recipe selection screen. Press the tab Manual in the recipe selection screen. To set the time, push the TIME tab and set the time of the cycle.
- Page 13 Blast Chiller Touch Screen Manual Once the tab is pressed, the following screen will appear. NOTE: When selecting an automatic recipe the use of the needle probe is mandatory. A time counter will run until the needle probe is inserted in the food. The electronic system will recognize the probe insertion and will initiate the cycle.
- Page 14 A graph will show in real time the food core temperatures read by the food probe and the air temperature. On the right side it will show the food under process, the type of cycle (chilling or freezing icon), the fan speed. On the bottom the screen will also show real time values as well as cycle setpoint values.
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Page 15: Blast Chilling Custom Recipes
Blast Chiller Touch Screen Manual time, while saving the product integrity. For instance, a piece of cooked meat at 90°C(194°F) will run through an initial step at very low temperature, but then reaching to highest air temperature at the end to prevent icing of the outer surface. - Page 16 To select Time, Air Temperature, Fan Speed and Holding Temperature, just click on the related tabs and insert values. Once you push a tab on a mode, that mode will be highlighted in blue. Using the key pad, select the correct number corresponding to the range indicated by each mode.
- Page 17 Blast Chiller Touch Screen Manual If the choice is outside of the range for any of the modes, or the chosen option is not applicable, that mode will be highlighted in red and the end user must select a valid number within the range. Once all modes are set, press PROGRAM TITLE to name the custom recipe.
- Page 18 By pressing the Description tab, you can now add other important information for that recipe. Press OK to start the cycle. If the probe mode was selected, the screen will prompt you to insert the probe if you haven’t already done so. You have 10 minutes to do so or if it is already inserted, the control will recognize this and start.
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Page 19: Cycle Graph And Other Functions
Blast Chiller Touch Screen Manual NOTE: The Manual programs and the Custom Recipes will not provide the same advantages of the Automatic OEM Recipes, but they will allow to run only one single step chilling process during all the cycle, with air temperature and fan speed being always the same value. - Page 20 At any time while running a cycle, touch inside the graph and this screen will appear. It allows selecting which temperature value has to drawn in the graph by enabling or disabling the green checkmarks on the left side. By clicking on PARAMETERS, the screen allows checking all the control parameters settings.
- Page 21 Blast Chiller Touch Screen Manual Pushing the ALARM tab, the screen will show any alarms that may happen during the cycle. The I/O function allows to monitor in real time all the probe readings, including the 4 insert probe cores, and the door status. These are called Input values. Additionally, the I/O shows the component working status and the fan speed.
- Page 22 The ENERGY tab allows monitoring the actual voltage, absorption power and others. Rev08/04/2015...
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Page 23: Cycle End
Blast Chiller Touch Screen Manual 2.5. Cycle End When the cycle is complete, this is the screen that will appear. The flag icon shows the exact time when the target was reached. 2.6. Automatic Holding Cycle The Holding mode will start automatically. From left to right the screen will show you the upper temperature limit to trigger a high temperature alarm, the current temperature during the chilling mode, the energy usage at this time, the low limit to trigger a low temperature alarm, the set air temperature for the... - Page 24 By pushing the red stop button, you will stop the holding cycle and return to the Home screen. Rev08/04/2015...
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Page 25: The Blast Freezing Mode
Blast Chiller Touch Screen Manual 3. The Blast Freezing Mode The Shock Freeze cycle is identical to the Blast Chilling cycle in respect to programming, operation and modes, with the exception that it will run in much lower temperatures and hold at lower temperatures. The pre-determined food target temperature in a freeze cycle is -18°C(0°F) and HACCP states that this temperature should be reached within 240 minutes. -
Page 26: The "Other" Screen (More)
4. The “Other” Screen (More) The Other screen allows the user to put the chiller in a Hold only mode, perform a Thawing cycle (if applicable), activate a UV Lamp sterilization cycle (if applicable), perform a manual defrost cycle, turn on the Optional Heated Probe, access the Service menu or go into the Options menu. - Page 27 Blast Chiller Touch Screen Manual This is the graph that will be shown during the HOLD cycle. This cycle will run until it is stopped. Rev08/04/2015...
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Page 28: Thawing
4.2. Thawing The Thawing function, when applicable, will provide a gentle heating in the cabinet with a soft fan speed and a special heating system, allowing quick thawing of a frozen product. Rev08/04/2015... - Page 29 Blast Chiller Touch Screen Manual The air temperature can be set within 0°C(32°F) and 9°C(48°F). The insert probe can be also used to run a product temperature based cycle, hence obtaining a notification from the display when the product is ready to re- thermalize (i.e.
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Page 30: Sterilization
4.3. Sterilization The Sterilization cycle is a special UV-Lamp process available upon request to kill bacteria in the Blast Chiller Room. This cycle provides a much deeper hygienic level than normal cleaning procedure. Rev08/04/2015... -
Page 31: Manual Defrost
Blast Chiller Touch Screen Manual 4.4. Manual Defrost You can select a Manual Defrost from this screen by pressing on the Manual Defrost tab. The Manual Defrost cycle is programmed to run for 10 minutes or until the evaporator temperature reaches 8°C(46°F). Rev08/04/2015... -
Page 32: Heated Probe
This is an air defrost cycle, so the fans will run at high speed. Once the Manual Defrost is complete by either time or temperature, the screen will return automatically to the Home screen or it can be terminated at any time by pressing the red stop button. -
Page 33: Options
4.6. Options This tab will give access to many advanced functions. Rev08/04/2015... -
Page 34: Alarm List
4.6.1. Alarm List This stores the Alarm List of any alarms that may occur during operation and is useful for diagnosing an issue with the equipment. It provides a description of the alarm, date and time they occurred. Rev08/04/2015... -
Page 35: Defrost List
Blast Chiller Touch Screen Manual 4.6.2. Defrost List This stores the Defrost List of any defrost cycles that have occurred during operation. It provides a description of the defrost cycle, date and time they occurred. Rev08/04/2015... -
Page 36: Haccp
4.6.3. HACCP This screen will provide you with a graph showing the HACCP data for the cycles made in the selected date. Once date is selected press SEARCH DATA to pop up on the windows cycle graphs. Rev08/04/2015... -
Page 37: Input/Outputs
Blast Chiller Touch Screen Manual 4.6.4. Input/Outputs The Input/Output menu will allow to check all incoming signals, such as temperature sensors, door switch status and relay status. Rev08/04/2015... -
Page 38: Password
4.6.5. Password The Password can be changed from the factory default or a password can be set by the chef to protect the recipes. WARNING: If the password is changed or a chef’s password is set up, the factory cannot access this control if diagnostic service is required. You must secure the password in a safe place, otherwise if it is lost, the software must be reloaded and all saved recipes will be lost. -
Page 39: Help
Blast Chiller Touch Screen Manual 4.6.6. HELP The Help button will used for future storage of videos, manuals, parts lists or maintenance information. Rev08/04/2015... -
Page 40: Language
4.6.7. Language Push the Language tab and you will have the ability to change the language. The language can be selected from Italian, English, French, Spanish or German. Rev08/04/2015... -
Page 41: How To Set The Time And Date
Blast Chiller Touch Screen Manual 4.6.8. How to set the time and date Time and Date settings are important to track the HACCP data correctly. Push the Date/Time tab to show the Time setting screen. To set the proper date, firstly set the day, then the month and finally the year. Use the up and down arrows to reach the proper date and time. -
Page 42: Usb Functions
Once the proper date and time is set, push the Return arrow to go back to the Options screen or push the Home icon to return the Home screen. 4.6.9. USB functions Through the USB port, located on the right side of the Touch Screen frame, it’s possible both to import and export data from/to a USB stick. - Page 43 Blast Chiller Touch Screen Manual The main active functions are: Touch Screen Update Software Update (only software, only parameter, both software and parameters) Download HACCP Data other functions being still under development. • Touch Screen Update This functions allows Software enhancement related to the Touch Screen Display only.
- Page 44 The Display will show the above screen and will restart at the end of the procedure • Software Update (only software) This functions allows Software enhancement related to the Power relay board only (also called Firmware Update). To do a Firmware Update please collect the necessary files.
- Page 45 Remove the USB from the PC and connect it to the controller port Go to the USB function and select SOFTWARE UPDATE. A screen will pop up asking to insert the USB key until the key is detected. Once the USB key is detected the screen will show CHILL on the left top vii.
- Page 46 The following screen will appear during the updating process: At the end of the procedure the screen will show UPDATE FINISHED Press the HOME icon on the right bottom side to confirm xii. Press again the HOME icon in the next screen xiii.
- Page 47 • Software Update (only parameters) This function will allow loading from a USB drive the parameters settings only, but basically requires the same procedure as in the Software Update above described. To do a parameter update please collect the necessary files from your Authorized Service Company.
- Page 48 The USB content will show as in the below picture: Remove the USB from the PC and connect it to the controller port Go to the USB function and select SOFTWARE UPDATE. A screen will pop up asking to insert the USB key until the key is detected. Once the USB key is detected the screen will show CHILL on the left top vii.
- Page 49 Blast Chiller Touch Screen Manual viii. Press on CHILL to begin the update The following screen will appear during the updating process. Press START: Rev08/04/2015...
- Page 50 At the end of the procedure the screen will show UPDATE FINISHED Press the HOME icon on the right bottom side to confirm xii. Press again the HOME icon in the next screen xiii. After that press the green checkmark button to exit from the update procedure.
- Page 51 Blast Chiller Touch Screen Manual To enable the new updated settings a PARAMETER RESTORE is needed xiv. From the Home screen press MORE xvi. Press SERVICE xvii. Insert the password and press OK xviii. Press PARAMETER RESTORE Rev08/04/2015...
- Page 52 xix. Confirm by pressing the green Checkmark • Software Update (both Software and Parameters)
- Page 53 Blast Chiller Touch Screen Manual This function will allow loading a new Software and a new Parameter setting. To do a Software and Parameter update please collect the necessary files from your Authorized Service Company. These files will come in a zipped folder, containing the following files CHILL.emi ...
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Page 54: How To Adjust The Display
• Download HACCP Data This function will export a zipped file named “haccp.zip” on the key. See instruction at chapter 7 on how to trace the haccp data. 4.6.10. How to adjust the display Push the Display tab to adjust the screen brightness, maximum, minimum and to set the screen saver message. - Page 55 Blast Chiller Touch Screen Manual Push the tab you wish to change, enter a new value and it will store it. Push the Return arrow to return to the Options screen or push the Home icon to return the Home screen. Rev08/04/2015...
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Page 56: Alarm List
5. Alarm List When an alarm is occurring an alert icon will blink on the screen and the buzzer will activate. Click on the alarm icon to see details. Rev08/04/2015... - Page 57 Blast Chiller Touch Screen Manual This is the list of all alarms event that may occur during operation, along with recommendation on how to solve them. ALARM: DOOR The door is open for more than the allowed time during a cycle. ALARM: MAINTENAINCE It’s just a reminder to perform a regular service inspection and preventive maintenance.
- Page 58 ALARM: ELECTRICAL FEEDING It means that the voltage supply is not within the safety range. The range is determined by parameter MRV Main Reference Voltage, plus or minus 20%. Check the voltage actual reading from the Energy section during a cycle for more details (2.4.
- Page 59 Blast Chiller Touch Screen Manual ALARM: FOOD PROBE (PT4) Insert probe core 4 failure. Call Service. ALARM: RELAY 1,2,…,8 BROKEN The electronic board detected a failure on Relay 1,2,…,8. Call Service. ALARM: TRIAC BROKEN The electronic board detected a failure on the PWM output for evaporator fan variable speed.
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Page 60: Service
6. Service This menu is mainly dedicated to technicians and troubleshooters. Access to service functions is password protected, to avoid unwished changes of crucial settings and prevent damages to the Equipment. Even knowing the password, do not access to the SERVICE MENU unless you are a qualified authorized technician. -
Page 61: Parameters
6.2. Parameters Pressing on PARAMETERS it is possible to check or change all the internal parameters of the Equipment. There are 134 parameters shown on 4 different pages. Press the left or right arrow to scroll pages. - Page 62 Press on the parameter to check or change. Use the keyboard to change the parameter value and press OK to confirm the change. Rev08/04/2015...
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Page 63: Parameters List
6.2.1. Parameters List The following table of settings is only for reference. Parameters values might change in the future without prompt release of revised manuals. Please ask your Service Agency for receiving up-to-date list of parameters for your Equipment. Rev08/04/2015... -
Page 69: Parameters Restore
Manuals and S and Service Updates 6.3. Parameters Restore Restore At any time is possible to restore the original parameter list that was loaded At any time is possible to restore the original parameter list that was loaded At any time is possible to restore the original parameter list that was loaded into the controller via USB key into the controller via USB key (see chapter 4.6.9 Software Update (see chapter 4.6.9 Software Update - only... -
Page 70: Door Openings
6.4. Door Openings Use this function to check door opening events, date, opening duration and critical events in which air temperature exceeded the threshold value. Rev08/04/2015... -
Page 71: Scanner
Blast Chiller Touch Screen Manual 6.5. Scanner This is one of the most advanced service functions, which allows to force each board relay to activate and deactivate. Press the PLAY button to activate relay 1 (U1). Rev08/04/2015... - Page 72 After pressing the PLAY button, below “LOAD U1 ON” will appear. The relay #1 (output N-U1 on the relay board) will be excited. Wait few seconds until the power board will feed a signal back to the display to prove that the relay is actually closed (U1 will become red and STATUS will change to ON).
- Page 73 Blast Chiller Touch Screen Manual Meanwhile the power consumption on that relay output will appear in the row ENERGY, to monitor if there is any absorption by the component supplied by relay 1 and how much the absorption is. NOTE: When using an additional contactor or power relay connected on the power board, the power absorption will not show the actual power pulled by the electrical load connected with that contact or power relay.
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Page 74: Serial Number
6.6. Serial Number Press on the Serial Number tab. Enter the serial number of the Equipment to associate the electronic board to that Equipment. Press OK to confirm. Rev08/04/2015... -
Page 75: Optional (Also Written "Option" In Some Software Release)
Blast Chiller Touch Screen Manual 6.7. Optional (also written “Option” in some software release) This menu will allow to enable or disable some advanced function such as: Core probe heating function, Sterilizer, Heating functions (left side) or Blast freezing cycle, temperature display mode, Celsius [°C] or Fahrenheit [°F]. Rev08/04/2015... -
Page 76: Manteinance
NOTE: Disabling the Blast Freezing cycle will only permit to select a Soft Chilling Cycle from the Main selection screen. 6.8. Manteinance This function will allow to reset either the lifetime counter of the machine or the alarm list. Press the related tab and confirm the reset. Rev08/04/2015... -
Page 77: Cal (Display Calibration)
Blast Chiller Touch Screen Manual 6.9. Cal (Display Calibration) The display calibration allows to optimize the touch screen performance, ensuring precise reaction to finger commands. Rev08/04/2015... - Page 78 Press on the CAL tab, locate the red cross in the upper left hand corner and push on it, the cross will move to the upper right hand corner, push there and then to the lower left hand corner, push there and finally to the lower right hand corner, push there.
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Page 79: Test Cal (Display Calibration Test)
Blast Chiller Touch Screen Manual 6.10. Test Cal (Display Calibration Test) This function just allows to test the current display calibration, verifying that the touch commands are accurately recognized from the display. Push on the 4 targets and verify that target identification in the center of the screen is consistent. -
Page 80: Download Haccp Data And Trace Cycle Diagrams
7. Download HACCP data and trace Cycle Diagrams As mentioned at chapter 4.6.9 this Touch Screen Controller is capable to export HACCP information to a USB key. Press on the related tab in the USB menu and the controller will start to transfer all the recorder cycles to the USB. The file will be exported as a zipped file named “haccp.zip”. - Page 81 Blast Chiller Touch Screen Manual The icon depends on the zip software installed on the PC. Use any zip software (such as unzip, winrar, G7 or similar) to extract he file to a folder. The folder will be named “haccp” as well. The cycle data are stored at the following path haccp\home\root\haccp and will be contained into .csv files (Comma Separated Values).
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Page 82: Using A Proprietary Software To Trace Haccp Data
7.1. Using a Proprietary Software to trace HACCP data The above .csv files can be easily loaded and traced via a proprietary software Blast Chiller Tracer. called Ask the software files to your A.S.A. or to the factory. The necessary files are: db (folder) •... - Page 83 Blast Chiller Touch Screen Manual Click on Options to adjust settings Select the language and scale of temperature, press SET to confirm and exit. Rev08/04/2015...
- Page 84 Press the Load File tab on the right top of the screen. indexCycle.arg A search file window will open, requiring to find the file in the haccp haccp.zip folder. This is the folder extracted from the file downloaded from the USB Touch Screen. Click on the folder name to go through all the path haccp\home\root\haccp.
- Page 85 Blast Chiller Touch Screen Manual Once that the .arg files show in the box, double click on left side of indexCycle.arg Select the cycle to graph from the right column, watching at date, starting hour and cycle code (see encoding scheme at the above paragraph). See example of cycle graph at the following page.
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Page 87: Access The Source Haccp Files For Own Purpose
Manuals and S and Service Updates 7.2. Access the source HACCP files Access the source HACCP files for own purpose for own purpose The tracer software is a powerful tool to graph all cycle stored in the Blast The tracer software is a powerful tool to graph all cycle stored in the Blast The tracer software is a powerful tool to graph all cycle stored in the Blast Chiller memory. - Page 88 FOOD FOOD FOOD FOOD NOT USED DD/MM/YY HH/MM/SS PROBE PROBE PROBE PROBE PROBE...