Related Manuals for Omron V640-HAM11
Summary of Contents for Omron V640-HAM11
- Page 1 CIDRW SYSTEM V640 SERIES USER'S MANUAL AMPLIFIER UNIT V640-HAM11 CIDRW HEAD V640-HS61 CIDRW CONTROLLER V700-L21 LINK UNIT V700-L11 Cat. No. Z167-E1-01...
- Page 2 • Other systems, machines, and equipment that may have a serious influence on lives and property and require extra safety features. Product Availability Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual. OMRON, 2003 All rights reserved.
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Page 3: Introduction
SECTION 1 SECTION 2 Installation and Connections/Wiring Preparing for Communications SECTION 3 SECTION 4 Reading from/Writing to ID Tags Troubleshooting SECTION 5 SECTION 6 Appendix CIDRW System V640-HAM11 Amplifire Unit V640-HS61 CIDRW Head V700-L21 CIDRW Controller V700-L11 Link Unit User's Manual... -
Page 4: Table Of Contents
INTRODUCTION Table of Contents Table of Contents Introduction Table of Contents General Safety Precautions General Safety Precautions Warning Caution Notice Applicable SEMI Standards Applicable Standards Editor’s Note SECTION 1 Product Outline What is a CIDRW System? Features System Configuration Component Names and Functions Flowchart for Getting Started SECTION 2 Installation and Connections/Wiring Installation... - Page 5 INTRODUCTION Table of Contents SECTION 5 Troubleshooting When SECS is Used When SECS is Not Used SECTION 6 Appendix Specifications and Dimensions System Configuration Examples Characteristic Data depending on Conditions of Use Data Segment Area Regular Inspection SECS Protocol Specifications ASCII Code Table Protective Construction Revision History...
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Page 6: General Safety Precautions
INTRODUCTION General Safety Precautions OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. -
Page 7: Notice
INTRODUCTION Notice The CIDRW System is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the CIDRW System. Installation Site Install the product at a location where: •... - Page 8 INTRODUCTION Power and Ground Cables • Use the power supply voltage specified in this manual. • Ensure correct polarity when connecting to the +/- power supply terminals. • The ground terminals must be connected to a ground with a grounding resistance not exceeding 100 ohms.
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Page 9: Applicable Semi Standards
INTRODUCTION Applicable SEMI Standards This CIDRW system complies with the following standards. • SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD • SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II) • SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I) SEMI is the acronym for Semiconductor Equipment and Materials International. -
Page 10: Applicable Standards
Properly shielded and grounded cables and connectors must be used for connection to host computer and/or peripherals in order to meet FCC emission limits. CAUTION This device must be professionally installed. This CIDRW Head [Model: V640-HS61 (-X)] is dedicated to Amplifier Unit [Model: V640-HAM11 (-X)]. CIDRW System User’s Manual... - Page 11 INTRODUCTION 2. EC Declaration of Conformity Hereby, Omron, declares that this V640(-X) is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC, and satisfy tests for the appropriate requirements of the following relevant standards. Radio: EN300 330 V1.2.1 (May 1999)
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Page 12: Editor's Note
INTRODUCTION Editor’s Note Visual Aids Indicates an explanation of a point that must be observed to ensure that the product is capable of its proper functions and perfor- mance. Read this information carefully and follow the cautions: if the product is used incorrectly, data or the equipment itself could be destroyed. -
Page 13: Section 1 Product Outline
SECTION 1 Product Outline What is a CIDRW System? Features System Configuration Component Names and Functions Flowchart for Getting Started CIDRW System User’s Manual... -
Page 14: What Is A Cidrw System
SECTION 1 Product Outline What is a CIDRW System? The CIDRW system writes data to, and reads data from, the carrier IDs (ID Tags) mounted on the carriers (FOUP) in semiconductor manufacturing processes without contacting these ID Tags. CIDRW is the abbreviation of "Carrier ID Reader/Writer"... -
Page 15: Features
Host ID Tag CIDRW Head Amplifier Unit RI-TRP-DR2B V640-HS61 V640-HAM11 (Made by Texas Instruments) SECS I/II List of Applicable Standards • SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD • SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II) •... -
Page 16: System Configuration
(SECS) from the host writing the carrier IDs. device. When SECS is Not Used Communications with the host device follow the OMRON proprietary protocol. The Amplifier Units are connected directly to the host device without using a CIDRW Controller. Host Amplifier Unit... -
Page 17: Component Names And Functions
SECTION 1 Product Outline Component Names and Functions CIDRW Controller V700-L21 Name Function Power indicator (green) An LED that indicates whether the power is ON or OFF. Lit while the power is ON. OPERATING indicator (green) Lit while the CIDRW system status model is operating. ALARMS indicator (green) Lit when the status of "AlamStatus"... - Page 18 Unit or to the multi-connection port of a Link Unit. RS-232C port Connected to a CIDRW Controller or a host device. Uses the OMRON proprietary communications protocol. RUN indicator (green) Turns ON when the Amplifier Unit is in normal operation.
- Page 19 SECTION 1 Product Outline CIDRW Head V640-HS61 V640-HS61 CIDRW HEAD Name Function Antenna Used to communicate with ID Tags. Antenna center This is the center of the communications area. Connector Connect to an Amplifier Unit. CIDRW System User’s Maual...
- Page 20 SECTION 1 Product Outline Link unit V700-L11 Name Function Multi-connection port This is the port that connects to the Amplifier Units when multiple CIDRW Heads are (RS-485) connected to a CIDRW Controller. The GR (frame ground) terminal is also at this port. RUN indicator (green) Turns ON while the Link Unit is in normal operation.
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Page 21: Flowchart For Getting Started
SECTION 1 Product Outline Flowchart for Getting Started Installation Refer to page 22. Connection and Wiring Refer to page 27. Set the Communications Conditions for the CIDRW Controller Refer to page 44. Set the Communications Conditions for Amplifier Units Refer to page 55. Set the Communications Conditions for Link Units Refer to page 57. - Page 22 SECTION 1 Product Outline When SECS is Used Refer to page 64. When SECS is Not Used Refer to page 74. When you Encounter a Problem... When SECS is Used Refer to page 84. List of Error Messages Refer to page 84. Controller Indicators Refer to page 85.
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Page 23: Section 2 Installation And Connections/Wiring
SECTION 2 Installation and Connections/Wiring Installation CIDRW Controller Amplifier Unit CIDRW Head Link Unit Connections and Wiring CIDRW Controller Amplifier Unit Link Unit CIDRW System User’s Maual... -
Page 24: Installation
SECTION 2 Installation and Connections/Wiring Installation CIDRW Controller There is a switch for selecting the operation mode (Normal Operation mode <-> Setting mode) on the bottom face of the CIDRW Controller. Set the communications conditions in the Setting mode (switch position 3) before mounting the CIDRW Controller. - Page 25 SECTION 2 Installation and Connections/Wiring Amplifier Unit Use spring washers and flat washers with the four M4 screws when mounting the Amplifier Unit. Mounting dimensions (Unit: mm) COMM NORM ERROR Tighten the M4 screws with a torque not exceeding 1.2 N·m. CIDRW System User’s Manual...
- Page 26 SECTION 2 Installation and Connections/Wiring CIDRW Head The area for communications with ID Tags varies substantially according to the installation orientations and the background conditions (metals, noise, etc.). Check the communications area before deciding the installation position. For details on actual communications distances, see Characteristic Data depending on Conditions of Use in Appendix.
- Page 27 SECTION 2 Installation and Connections/Wiring Influence of Background Metal on ID Tag Metals in the vicinity of the communications area will affect the range, making it smaller. Refer to page 105. Influence of Noise This CIDRW system uses a frequency of 134 kHz for communications with ID Tags. Equipment such as switching power supplies, inverters, servomotors, or monitors in the surrounding area will adversely affect communications, restricting the communications area.
- Page 28 SECTION 2 Installation and Connections/Wiring Link Unit Mount Link Units with the two M4 screws and washers provided as accessories. Mounting dimensions (Unit: mm) Two M4 or 4.2-dia. holes • Tighten the M4 screws with a torque not exceeding 1.2 N·m. •...
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Page 29: Connections And Wiring
Use a power supply unit that satisfies the following conditions. Condition Power supply voltage Output current 24 VDC +10%, -15% 500 mA DC min. Recommended model Manufacturer Model OMRON S82K-01524 Be sure to replace the cover after wiring. CIDRW System User’s Manual... - Page 30 Use in the "open" status. Request send Input Always ON during normal operation — — Not connected — — Not connected Recommended model Manufacturer Model Cable Hitachi Cable CO-MA-VV-SB 5PX28AWG Connector Socket OMRON XM2D-0901 Hood XM2S-0913 CIDRW System User’s Manual...
- Page 31 SECTION 2 Installation and Connections/Wiring • Wiring The cable length should be no greater than 15 m. CIDRW Controller PC/AT Computer V700-L21 D-SUB, 9-pin D-SUB, 9-pin Socket type #4-40 Socket type #4-40 Name Pin No. Pin No. Name Ground shielded wires either at the CIDRW Controller side or at the PC/AT side. CIDRW System User’s Manual...
- Page 32 SECTION 2 Installation and Connections/Wiring Amplifier Unit Connector for connecting a CIDRW Head Align the pin on the connector with the channel in the cable connector and insert the cable connector. Hold the fixed part of the connector while making this insertion.
- Page 33 Tyco Electronics Amp 919601-1 • Power supply unit Use a power supply unit that satisfies the following conditions. Condition Power supply voltage Output current 24 VDC +10%, -15% 300 mA DC min. Recommended product Manufacturer Model OMRON S82K-01524 CIDRW System User’s Manual...
- Page 34 SECTION 2 Installation and Connections/Wiring RS-232C Port The method for connecting a CIDRW Controller or host device via the RS-232C port is explained here. CIDRW Controller Amplifier Unit To the RS-232C port To ID port Host Amplifier Unit To the RS-232C port To the RS-232C port •...
- Page 35 Hood XM2S-0911 • Wiring for connection to a V700-L21 CIDRW Controller The cable length should be no greater than 15 m. Amplifier unit CIDRW Controller V640-HAM11 V700-L21 D-SUB, 9-pin D-SUB, 9-pin Socket type Socket type Metric screw, M2.6 #4-40 Name Pin No.
- Page 36 Installation and Connections/Wiring • Wiring for connection to a PC/AT computer (9-pin connector specification) The cable length should be no greater than 15 m. Amplifier unit PC/AT Computer V640-HAM11 D-SUB, 9-pin D-SUB, 9-pin Socket type Socket type Metric screw, M2.6...
- Page 37 SECTION 2 Installation and Connections/Wiring RS-485 Port The method for connection to the RS-485 port of another Amplifier Unit when multiple CIDRW Heads are used is explained here. Amplifier Unit To the RS-485 port CIDRW Controller To the RS-232C port The maximum total length of RS-485 cable is 50 m.
- Page 38 Side view Face view Recommended screwdriver Manufacturer Model OMRON XW4Z-00C 0.6 mm 3.5 mm Having fitted the connector to the cable, connect it to an Amplifier Unit. Orient the cable connector correctly in relation to the connector on the Amplifier Unit, and fasten the cable connector by fully tightening the retaining screws.
- Page 39 6 mm max. • Power supply Use a power supply unit that satisfies the following conditions. Condition Power supply voltage Output current 24 VDC +10%, -15% 500 mA DC min. Recommended model Manufacturer Model OMRON S82K-01524 CIDRW System User’s Manual...
- Page 40 SECTION 2 Installation and Connections/Wiring Host Connection Port The method for connecting to a CIDRW Controller or host device via the RS-232C port is explained here. CIDRW Controller Link Unit To host device port To ID port Host Link Unit To host device port To the RS-232C port •...
- Page 41 Not connected Recommended model Manufacturer Model Cable Hitachi Cable CO-MA-VV-SB 5PX28AWG Connector Socket OMRON XM2D-0901 Hood XM2S-0913 • Wiring for connection to a CIDRW Controller The cable length should be no greater than 15 m. Link unit CIDRW Controller V700-L11...
- Page 42 SECTION 2 Installation and Connections/Wiring • Wiring for connection to a PC/AT computer Link unit PC/AT Computer V700-L11 D-SUB, 9-pin D-SUB, 9-pin Socket type #4-40 Socket type #4-40 Name Pin No. Pin No. Name Ground shielded wires at the PC/AT computer side. If the CS function is to be used at the PC/AT computer side, a return wire is required.
- Page 43 SECTION 2 Installation and Connections/Wiring Multi-connection port The method for connecting to an Amplifier Unit is explained here. Link Unit To multi-connection port Amplifier Unit To the RS-485 port • Connector Pin No. Name Function No wiring is required. (Short with terminal 2 within the circuit) No wiring is required.
- Page 44 Use a small gauge flat-blade screwdriver whose shaft and tip have the same thickness. Side view Face view Recommended screwdriver Manufacturer Model OMRON XW4Z-00C Small gauge flat-blade screwdriver with no taper 0.6 mm 3.5 mm Having fitted the connector to the cable, connect it to the Link Unit.
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Page 45: Section 3 Preparing For Communications
SECTION 3 Preparing for Communications Set the Communications Conditions for the CIDRW Controller 44 Set the Communications Conditions for Amplifier Units Set the Communications Conditions for Link Units Communications Test CIDRW System User’s Manual... -
Page 46: Set The Communications Conditions For The Cidrw Controller
SECTION 3 Preparing for Communications Set the Communications Conditions for the CIDRW Controller Set the communications conditions of the CIDRW Controller only when SECS is used. Switch to the Start the Set the Change the Change the Return to the Setting mode. - Page 47 Use the host device's terminal software for the setting. The commands and communications conditions in the setting mode are unique to OMRON. They do not conform to the SEMI standards. For the terminal software, use Hyper Terminal, which is standard with Windows, or a similar program.
- Page 48 SECTION 3 Preparing for Communications Set the parameters for the communications conditions Specify the parameters whose settings are to be changed from the terminal software of the host device. The commands, and the parameters that can be set are indicated below. List of Commands Designation Command Input...
- Page 49 SECTION 3 Preparing for Communications Specify the parameters to be changed. When the first parameter is specified, the ALARMS indicator flashes. S_BAUD=19200 S_DEVID=1 S_BNO=0 Confirm the parameter change. The input parameter is checked and written. ::END When writing is completed, a message indicating the result is displayed. When writing is completed without error The ALARMS indicator lights.
- Page 50 SECTION 3 Preparing for Communications Check for Correct Setting The currently set data can be output so that you can check if it is correct. Send the parameter output command "::GET_PARAM" ::GET_PARAM from the host device. The current communication parameter settings are displayed. S_BAUD=19200 S_DEVID=1 S_T1=0.5...
- Page 51 SECTION 3 Preparing for Communications The form of the input from the host device is shown in the figure to the right. T_CIDLEN=16 T_SEGN=S01 When the first parameter is specified, the ALARMS indicator flashes. T_SEGL=8 T_SEGN=S02 T_SEGL=8 T_SEGN=S03 T_SEGL=8 T_SEGN=S04 T_SEGL=8 T_SEGN=S05 T_SEGL=8...
- Page 52 SECTION 3 Preparing for Communications Check for Correct Setting The currently set data can be output so that you can check if it is correct. Send the parameter output command "::GET_SEG" from ::GET_SEG the host device. The data segment area is displayed. T_CIDLEN=16 T_SEGN=S01 T_SEGL=8...
- Page 53 SECTION 3 Preparing for Communications Change the response time-out time In the initial settings of the CIDRW Controller, when ID Tag (RI-TRP-DR2B, made by Texas Instru- ments) data is read or written, a "response time-out" may occur. Be sure to set the response time-out time to "10 s."...
- Page 54 SECTION 3 Preparing for Communications Check for Correct Setting The currently set data can be output so that you can check if it is correct. Send the parameter output command "::GET_E99SYS" ::GET_E99SYS from the host device. The current operation parameter settings are displayed. RT=10.0 CT=0.1 RTY=3...
- Page 55 SECTION 3 Preparing for Communications Return to the Normal Operation mode When the Mode is Selected with the Mode Switch on the Bottom of the Unit Turn OFF the power to the CIDRW Controller. Set the mode switch on the bottom of the unit to the "0."...
- Page 56 SECTION 3 Preparing for Communications Reference: List of Commands Designation Command input Explanation Parameter designation (Tag name) = (Set value) <CRLF> Specify the parameter value corresponding to the tag name. Parameter confirmation ::END Checks the parameter designations that have been received so far and, if there is no error, confirms the settings.
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Page 57: Set The Communications Conditions For Amplifier Units
SECTION 3 Preparing for Communications Set the Communications Conditions for Amplifier Units Set the communications conditions using the DIP switches on the side face of the Amplifier Unit. After changing the DIP switch settings, restart the system. The new settings will not become effective until the system is restarted. - Page 58 SECTION 3 Preparing for Communications Communications conditions Item Specifications Standard conformed to RS-232C Communications con- 1:N protocol exclusive to OMRON trol protocol Synchronization Start-stop synchronization method Baud rate Set using a DIP switch Frame composition Start bit Data bits Parity bit...
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Page 59: Set The Communications Conditions For Link Units
SECTION 3 Preparing for Communications Set the Communications Conditions for Link Units Set the communications conditions by setting the DIP switches. RS-485 terminator Node No. Baud rate Always OFF (Not used in this CIDRW system) Node No. (fixed) DIP-SW The node numbers for Link Units are fixed. Check that DIP switches 1to 5 are all ON. Baud rate DIP-SW Option... - Page 60 SECTION 3 Preparing for Communications Communications conditions Item Specifications Standard conformed to RS-232C Communications con- 1:N protocol exclusive to OMRON trol protocol Synchronization Start-stop synchronization method Baud rate Set using a DIP switch Frame composition Start bit Data bits Parity bit...
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Page 61: Communications Test
SECTION 3 Preparing for Communications Communications Test Test for Communications with the Host Device Check if the host device, CIDRW Controller, and Amplifier Units are correctly connected. When SECS is Used Amplifier Unit Host CIDRW Controller • Connection between host device and CIDRW Controller Send Are You There Request message "S1, F1"... - Page 62 SECTION 3 Preparing for Communications ID Tag ↔ CIDRW System Communications Test Send a command from the host device and check that normal communication with the ID Tag is possi- ble. When SECS is Used • Read ID The host device sends a Read ID Request message to the CIDRW Controller for Head 1. The CIDRW Head 1 reads the ID, and the CIDRW Controller returns the ID to the host device.
- Page 63 SECTION 3 Preparing for Communications • Write ID (1) The CIDRW Controller is in IDLE. The host device requests the CIDRW Controller change its oper- ational status to MAINTENANCE. (2) The CIDRW Controller changes to MAINTENANCE and replies that it has changed state. (3) The host device sends a Write ID Request message to the CIDRW Controller for Head 1.
- Page 64 SECTION 3 Preparing for Communications When SECS is Not Used • Read Reading the page 1 and page 3 data of node No.1: Data content of the ID Tag Page 1 Page 2 Page 3 Page 4 Command Node No. Command code Page designation Binary notation...