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Relion
670 SERIES
Railway application RER670
Version 2.2 IEC
Commissioning manual

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Summary of Contents for ABB Relion 670 Series

  • Page 1 ® Relion 670 SERIES Railway application RER670 Version 2.2 IEC Commissioning manual...
  • Page 3 Document ID: 1MRK 506 377-UEN Issued: June 2021 Revision: K Product version: 2.2 © 2017 - 2021 Hitachi Power Grids. All rights reserved...
  • Page 4 Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com). Trademarks ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Power Grids company. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
  • Page 5 Disclaimer The data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable, including that any applicable safety or other operational requirements are complied with.
  • Page 6 Conformity This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC).
  • Page 7: Table Of Contents

    1MRK 506 377-UEN Rev. K Table of contents Table of contents Section 1 Introduction....................9 This manual...........................9 Intended audience.........................9 Product documentation....................... 10 1.3.1 Product documentation set....................10 1.3.2 Document revision history....................11 1.3.3 Related documents......................12 Document symbols and conventions...................12 1.4.1 Symbols..........................12 1.4.2 Document conventions......................13 IEC 61850 edition 1 / edition 2 mapping................
  • Page 8 Table of contents 1MRK 506 377-UEN Rev. K Overview..........................43 Configuring analog CT inputs....................43 Supervision of input/output modules................... 44 Section 6 Establishing connection and verifying the SPA/IEC communication..45 Entering settings........................45 6.1.1 Entering SPA settings......................45 6.1.2 Entering IEC settings......................45 Verifying the communication....................45 6.2.1 Verifying SPA communication...................
  • Page 9 1MRK 506 377-UEN Rev. K Table of contents 9.8.4.3 Undo forcing by using PCM600................... 65 Section 10 Testing functionality by secondary injection..........67 10.1 Testing disturbance report....................67 10.1.1 Introduction........................67 10.1.2 Disturbance report settings....................67 10.1.3 Disturbance recorder (DR)....................67 10.1.4 Event recorder (ER) and Event list (EL)................
  • Page 10 Table of contents 1MRK 506 377-UEN Rev. K 10.5.1.2 Completing the test....................100 10.5.2 Two-step directional phase overcurrent protection D2PTOC ......... 101 10.5.2.1 Function revision history.................... 101 10.5.2.2 Verifying the settings....................101 10.5.2.3 Completing the test....................102 10.5.3 Instantaneous residual overcurrent protection EFRWPIOC..........102 10.5.3.1 Measuring the operate limit of set values..............102 10.5.3.2...
  • Page 11 1MRK 506 377-UEN Rev. K Table of contents 10.6.3.2 Completing the test....................116 10.7 Frequency protection......................116 10.7.1 Underfrequency protection SAPTUF ................116 10.7.1.1 Verifying the settings....................116 10.7.1.2 Completing the test....................116 10.8 Secondary system supervision..................116 10.8.1 Current circuit supervision CCSSPVC ................116 10.8.1.1 Verifying the settings....................
  • Page 12 Table of contents 1MRK 506 377-UEN Rev. K 10.10.1.2 Testing permissive overreaching................132 10.10.1.3 Testing blocking scheme.................... 132 10.10.1.4 Checking of unblocking logic..................133 10.10.1.5 Completing the test....................133 10.10.2 Current reversal and Weak-end infeed logic for distance protection 2-phase ZCRWPSCH........................133 10.10.2.1 Current reversal logic....................
  • Page 13 1MRK 506 377-UEN Rev. K Table of contents 10.12.6.3 Completing the test....................150 10.12.7 Current harmonic monitoring CHMMHAN............... 150 10.12.7.1 Function revision history.................... 150 10.12.7.2 Verifying the signals and settings................151 10.12.7.3 Completing the test....................151 10.12.8 Function revision history....................152 10.12.9 Voltage harmonic monitoring VHMMHAN...............
  • Page 14 Table of contents 1MRK 506 377-UEN Rev. K 12.1 Checking the self supervision signals................163 12.1.1 Checking the self supervision function................163 12.1.1.1 Determine the cause of an internal failure..............163 12.1.2 Self supervision HMI data....................163 12.1.2.1 General IED status.....................163 12.2 Fault tracing........................164 12.2.1...
  • Page 15: Introduction

    1MRK 506 377-UEN Rev. K Section 1 Introduction Section 1 Introduction This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v20 The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase.
  • Page 16: Product Documentation

    Section 1 1MRK 506 377-UEN Rev. K Introduction Product documentation 1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v16 Engineering manual Installation manual Commissioning manual Operation manual Application manual Technical manual Communication protocol manual Cyber security deployment guideline IEC07000220-4-en.vsd IEC07000220 V4 EN-US Figure 1: The intended use of manuals throughout the product lifecycle The engineering manual contains instructions on how to engineer the IEDs using the various tools available within the PCM600 software.
  • Page 17: Document Revision History

    1MRK 506 377-UEN Rev. K Section 1 Introduction The application manual contains application descriptions and setting guidelines sorted per function. The manual can be used to find out when and for what purpose a typical protection function can be used. The manual can also provide assistance for calculating settings. The technical manual contains operation principle descriptions, and lists function blocks, logic diagrams, input and output signals, setting parameters and technical data, sorted per function.
  • Page 18: Related Documents

    Section 1 1MRK 506 377-UEN Rev. K Introduction 1.3.3 Related documents GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v8 Documents related to RER670 Document numbers Application manual 1MRK 506 375-UEN Commissioning manual 1MRK 506 377-UEN Product guide 1MRK 506 378-BEN Technical manual 1MRK 506 376-UEN Type test certificate 1MRK 506 378-TEN 670 series manuals Document numbers...
  • Page 19: Document Conventions

    1MRK 506 377-UEN Rev. K Section 1 Introduction The information icon alerts the reader of important facts and conditions. The tip icon indicates advice on, for example, how to design your project or how to use a certain function. Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death.
  • Page 20 Section 1 1MRK 506 377-UEN Rev. K Introduction Function block name Edition 1 logical nodes Edition 2 logical nodes CMMXU CMMXU CMMXU CMSQI CMSQI CMSQI CVMMXN CVMMXN CVMMXN D2PTOC D2LLN0 D2PTOC D2PTOC PH1PTRC PH1PTRC DPGAPC DPGGIO DPGAPC DRPRDRE DRPRDRE DRPRDRE ECPSCH ECPSCH ECPSCH...
  • Page 21 1MRK 506 377-UEN Rev. K Section 1 Introduction Function block name Edition 1 logical nodes Edition 2 logical nodes SLGAPC SLGGIO SLGAPC SMBRREC SMBRREC SMBRREC SMPPTRC SMPPTRC SMPPTRC SP16GAPC SP16GGIO SP16GAPC SPC8GAPC SPC8GGIO SPC8GAPC SPGAPC SPGGIO SPGAPC SSCBR SSCBR SSCBR SSIMG SSIMG SSIMG...
  • Page 23: Safety Information

    1MRK 506 377-UEN Rev. K Section 2 Safety information Section 2 Safety information Symbols on the product GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v4 All warnings must be observed. Read the entire manual before doing installation or any maintenance work on the product. Class 1 Laser product. Take adequate measures to protect your eyes and do not view directly with optical instruments.
  • Page 24: Caution Signs

    Section 2 1MRK 506 377-UEN Rev. K Safety information M2369-2 v3 Always connect the IED to protective earth, regardless of the operating conditions. This also applies to special occasions such as bench testing, demonstrations and off-site configuration. This is class 1 equipment that shall be earthed. M2367-2 v1 Never disconnect the secondary connection of current transformer circuit without short-circuiting the transformer’s secondary winding.
  • Page 25: Note Signs

    1MRK 506 377-UEN Rev. K Section 2 Safety information M2693-2 v2 Changing the active setting group will inevitably change the IED's operation. Be careful and check regulations before making the change. Note signs IP1497-1 v1 M19-2 v3 Observe the maximum allowed continuous current for the different current transformer inputs of the IED.
  • Page 27: Available Functions

    1MRK 506 377-UEN Rev. K Section 3 Available functions Section 3 Available functions GUID-F5776DD1-BD04-4872-BB89-A0412B4B5CC3 v1 The following tables list all the functions available in the IED. Those functions that are not exposed to the user or do not need to be configured are not described in this manual.
  • Page 28: Control And Monitoring Functions

    Section 3 1MRK 506 377-UEN Rev. K Available functions IEC 61850 or ANSI Function description Railway function name RER670 EF2PTOC Directional residual overcurrent protection, two steps 3-C61 SDEPSDE Sensitive directional residual overcurrent and power protection 1-C61 LPTTR Thermal overload protection, one time constant 2-C61 CCRWRBRF 50BF...
  • Page 29 1MRK 506 377-UEN Rev. K Section 3 Available functions IEC 61850 or ANSI Function description Railway function name RER670 SPC8GAPC Single point generic control function, 8 signals AUTOBITS Automation bits, command function for DNP3.0 SINGLECMD Single command, 16 signals I103CMD Function commands for IEC 60870-5-103 I103GENCMD...
  • Page 30 Section 3 1MRK 506 377-UEN Rev. K Available functions IEC 61850 or ANSI Function description Railway function name RER670 REALCOMP Comparator for real inputs HOLDMINMAX Hold minimum and maximum of input INT_REAL Converter integer to real CONST_INT Definable constant for logic functions INTSEL Analog input selector for integer values LIMITER...
  • Page 31 1MRK 506 377-UEN Rev. K Section 3 Available functions IEC 61850 or ANSI Function description Railway function name RER670 I103FLTPROT Function status fault protection for IEC 60870-5-103 I103IED IED status for IEC 60870-5-103 I103SUPERV Supervison status for IEC 60870-5-103 I103USRDEF Status for user defined signals for IEC 60870-5-103 L4UFCNT...
  • Page 32 Section 3 1MRK 506 377-UEN Rev. K Available functions Table 4: Number of function instances in APC10 Function name Function description Total number of instances SCILO Interlocking BB_ES A1A2_BS A1A2_DC ABC_BC BH_CONN BH_LINE_A BH_LINE_B DB_BUS_A DB_BUS_B DB_LINE ABC_LINE AB_TRAFO SCSWI Switch controller SXSWI Circuit switch...
  • Page 33 1MRK 506 377-UEN Rev. K Section 3 Available functions Function name Function description Total number of instances QCRSV Reservation function block for apparatus control RESIN1 RESIN2 POS_EVAL Evaluation of position indication XLNPROXY Proxy for signals from switching device via GOOSE GOOSEXLNRCV GOOSE function block to receive a switching device...
  • Page 34: Communication

    Section 3 1MRK 506 377-UEN Rev. K Available functions Communication GUID-5F144B53-B9A7-4173-80CF-CD4C84579CB5 v19 IEC 61850 or function ANSI Function description Railway name RER670 Station communication LONSPA, SPA SPA communication protocol HORZCOMM Network variables via LON PROTOCOL Operation selection between SPA and IEC60870-5-103 for SLM RS485PROT Operation selection for RS485 RS485GEN...
  • Page 35 1MRK 506 377-UEN Rev. K Section 3 Available functions IEC 61850 or function ANSI Function description Railway name RER670 AP_1-AP_6 AccessPoint_ABS AP_FRONT Access point front Precision time protocol ROUTE_1-ROUTE_6 Route_ABS FRONTSTATUS Access point diagnostic for front Ethernet port SCHLCCH Access point diagnostic for non-redundant Ethernet port RCHLCCH Access point diagnostic for redundant Ethernet ports DHCP...
  • Page 36: Basic Ied Functions

    Section 3 1MRK 506 377-UEN Rev. K Available functions IEC 61850 or function ANSI Function description Railway name RER670 ZCRWPSCH Current reversal and weak-end infeed logic for distance protection 1-B60 1-B70 ECPSCH Scheme communication logic for residual overcurrent protection 1-B60 1-B70 ECRWPSCH Current reversal and weak-end infeed logic for residual overcurrent protection...
  • Page 37 1MRK 506 377-UEN Rev. K Section 3 Available functions IEC 61850 or function Description name FTPACCS FTP access with password SPACOMMMAP SPA communication mapping SPATD Date and time via SPA protocol BCSCONF Basic communication system GBASVAL Global base values for settings PRIMVAL Primary system values SAFEFILECOPY...
  • Page 39: Starting Up

    1MRK 506 377-UEN Rev. K Section 4 Starting up Section 4 Starting up Factory and site acceptance testing GUID-38C2B5FA-9210-4D85-BA21-39CE98A1A84A v2 Testing the proper IED operation is carried out at different occasions, for example: • Acceptance testing • Commissioning testing • Maintenance testing This manual describes the workflow and the steps to carry out the commissioning testing.
  • Page 40: Energizing The Ied

    Section 4 1MRK 506 377-UEN Rev. K Starting up Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions. Check that the polarity is correct before energizing the IED. Energizing the IED 4.4.1 Checking the IED operation M11726-2 v8 Check all connections to external circuitry to ensure correct installation, before energizing the IED...
  • Page 41: Setting Up Communication Between Pcm600 And The Ied

    1MRK 506 377-UEN Rev. K Section 4 Starting up Setting up communication between PCM600 and the SEMOD58570-5 v15 The communication between the IED and PCM600 is independent of the communication protocol used within the substation or to the NCC. The communication media is always Ethernet and the used transport layer is TCP/IP. Each IED has an RJ-45 Ethernet interface connector on the front.
  • Page 42 Section 4 1MRK 506 377-UEN Rev. K Starting up IEC13000057-1-en.vsd IEC13000057 V1 EN-US Figure 3: Select: Search programs and files Type View network connections and click on the View network connections icon. Railway application RER670 Commissioning manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
  • Page 43 1MRK 506 377-UEN Rev. K Section 4 Starting up IEC13000058-1-en.vsd IEC13000058 V1 EN-US Figure 4: Click View network connections Right-click and select Properties. IEC13000059-1-en.vsd IEC13000059 V1 EN-US Figure 5: Right-click Local Area Connection and select Properties Select the TCP/IPv4 protocol from the list of configured components using this connection and click Properties.
  • Page 44 Section 4 1MRK 506 377-UEN Rev. K Starting up IEC13000060-1-en.vsd IEC13000060 V1 EN-US Figure 6: Select the TCP/IPv4 protocol and open Properties Select Use the following IP address and define IP address and Subnet mask if the front port is used and if the IP address is not set to be obtained automatically by the IED,see Figure 7.
  • Page 45: Writing An Application Configuration To The Ied

    1MRK 506 377-UEN Rev. K Section 4 Starting up Setting up the PC to access the IED via a network The same method is used as for connecting to the front port. The PC and IED must belong to the same subnetwork for this set-up to work. Writing an application configuration to the IED M11734-2 v7 When writing a configuration to the IED with PCM600, the IED is automatically set in configuration...
  • Page 46: Checking Vt Circuits

    Section 4 1MRK 506 377-UEN Rev. K Starting up Checking VT circuits M11724-2 v10 Check that the wiring is in strict accordance with the supplied connection diagram. Correct possible errors before continuing to test the circuitry. Test the circuitry. • Polarity check when applicable;...
  • Page 47: Checking The Binary Input/Output Circuits

    1MRK 506 377-UEN Rev. K Section 4 Starting up 4.10 Checking the binary input/output circuits M11722-2 v4 Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may damage the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block.
  • Page 49: Configuring The Ied And Changing Settings

    1MRK 506 377-UEN Rev. K Section 5 Configuring the IED and changing settings Section 5 Configuring the IED and changing settings Overview M11730-2 v7 The customer specific values for each setting parameter and a configuration file have to be available before the IED can be set and configured, if the IED is not delivered with a configuration.
  • Page 50: Supervision Of Input/Output Modules

    Section 5 1MRK 506 377-UEN Rev. K Configuring the IED and changing settings Table 10: CT configuration Parameter description Parameter name Range Default Rated CT primary current in A CTPRIMn from 0 to 99999 3000 n = channel number This parameter defines the primary rated current of the CT. For two set of CTs with ratio 1000/1 and 1000/5 this parameter is set to the same value of 1000 for both CT inputs.
  • Page 51: Establishing Connection And Verifying The Spa/Iec Communication

    1MRK 506 377-UEN Rev. K Section 6 Establishing connection and verifying the SPA/IEC communication Section 6 Establishing connection and verifying the SPA/IEC communication Entering settings M11735-2 v2 If the IED is connected to a monitoring or control system via the rear SPA/IEC103 port, the SPA/ IEC103 port has to be set either for SPA or IEC103 use.
  • Page 52: Verifying Spa Communication

    Section 6 1MRK 506 377-UEN Rev. K Establishing connection and verifying the SPA/IEC communication 6.2.1 Verifying SPA communication M11735-81 v5 Procedure Use a SPA-emulator and send “RF” to the IED. The answer from the IED should be the type and version of it, for example, “REL670 2.1...”. Generate one binary event by activating a function, which is configured to an EVENT block where the used input is set to generate events on SPA.
  • Page 53: Optical Budget Calculation For Serial Communication With Spa/Iec

    1MRK 506 377-UEN Rev. K Section 6 Establishing connection and verifying the SPA/IEC communication Optical budget calculation for serial communication with SPA/IEC M11736-4 v2 Table 12: Example Distance 1 km Distance 25 m Glass Plastic Maximum attenuation - 11 dB - 7 dB 4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB...
  • Page 55: Establishing Connection And Verifying The Lon Communication

    1MRK 506 377-UEN Rev. K Section 7 Establishing connection and verifying the LON communication Section 7 Establishing connection and verifying the LON communication Communication via the rear ports M12196-2 v1 7.1.1 LON communication M12196-4 v6 LON communication is normally used in substation automation systems. Optical fiber is used within the substation as the physical communication link.
  • Page 56: The Lon Protocol

    Section 7 1MRK 506 377-UEN Rev. K Establishing connection and verifying the LON communication Glass fiber Plastic fiber Wavelength 820-900 nm 660 nm Transmitted power -13 dBm (HFBR-1414) -13 dBm (HFBR-1521) Receiver sensitivity -24 dBm (HFBR-2412) -20 dBm (HFBR-2521) 7.1.2 The LON Protocol M14804-32 v2 The LON protocol is specified in the LonTalkProtocol Specification Version 3 from Echelon...
  • Page 57: Optical Budget Calculation For Serial Communication With Lon

    1MRK 506 377-UEN Rev. K Section 7 Establishing connection and verifying the LON communication Optical budget calculation for serial communication with LON M11737-4 v2 Table 14: Example Distance 1 km Distance10 m Glass Plastic Maximum attenuation -11 dB - 7 dB 4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB 0.3 dB/m plastic: 620 nm - 1mm...
  • Page 59: Establishing Connection And Verifying The Iec 61850 Communication

    1MRK 506 377-UEN Rev. K Section 8 Establishing connection and verifying the IEC 61850 communication Section 8 Establishing connection and verifying the IEC 61850 communication Overview SEMOD172103-4 v9 The rear optical Ethernet ports are used for: • process bus (IEC/UCA 61850-9-2LE) communication •...
  • Page 60 Section 8 1MRK 506 377-UEN Rev. K Establishing connection and verifying the IEC 61850 communication one of the Ethernet ports. Verify that either signal status (depending on which connection that was removed) is shown as Error and the that other signal is shown as Ok. Be sure to re-connect the removed connection after completed verification.
  • Page 61: Testing Ied Operation

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation Section 9 Testing IED operation Preparing for test IP336-1 v1 9.1.1 Requirements M11740-2 v11 IED test requirements: • Calculated settings • Application configuration diagram • Signal matrix (SMT) configuration • Terminal connection diagram •...
  • Page 62: Preparing The Ied To Verify Settings

    Section 9 1MRK 506 377-UEN Rev. K Testing IED operation All references to CT and VT must be interpreted as analog values received from merging units (MU) via IEC/UCA 61850-9-2LE communication protocol, analog values received from the transformer input module, or analog values received from the LDCM.
  • Page 63: Activating The Test Mode

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation Parameters can be entered into different setting groups. Make sure to test functions for the same parameter setting group. If needed, repeat the tests for all different setting groups used. The difference between testing the first parameter setting group and the remaining is that there is no need for testing the connections.
  • Page 64: Connecting The Test Equipment To The Ied

    Section 9 1MRK 506 377-UEN Rev. K Testing IED operation If a test switch is not used, perform measurement according to the provided circuit diagrams. Never disconnect the secondary connection of a current transformer circuit without first short-circuiting the transformer's secondary winding. Operating a current transformer with the secondary winding open will cause a massive potential build up that may damage the transformer and cause personal injury.
  • Page 65: Verifying Analog Primary And Secondary Measurement

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation through every function to ensure that only the function to be tested (and the interconnected ones) have the parameters Blocked and eventually EvDisable set to No and Yes respectively. Remember that a function is also blocked if the BLOCK input signal on the corresponding function block is active, which depends on the configuration.
  • Page 66: Testing The Protection Functionality

    Section 9 1MRK 506 377-UEN Rev. K Testing IED operation IEC10000032-1-en.vsd IEC10000032 V1 EN-US Figure 10: PCM600 disturbance report tool display after communication interruption Testing the protection functionality GUID-125B6F28-D3E5-4535-9CD6-6C056B79F496 v2 Each protection function must be tested individually by secondary injection. •...
  • Page 67: How To Enable Forcing

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation 9.8.2 How to enable forcing GUID-50280F59-A98C-4E48-AB6D-2B4C138943DD v2 To enable forcing, the IED must first be put into IED test mode. While the IED is not in test mode, the LHMI/PCM600 menus that relate to forcing will not have any effect on the input/output status due to safety reasons.
  • Page 68 Section 9 1MRK 506 377-UEN Rev. K Testing IED operation IEC15000021 V1 EN-US Figure 11: Value line of the desired signal Use the up/down arrows on the LHMI to change the signal value or the appropriate menu in PCM600. The status of the signal changes automatically to Forced (i.e. there is no need to set the status to Forced manually).
  • Page 69: Forcing By Using Pcm600

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation IEC15000020 V1 EN-US Figure 12: Example of LHMI menu using BIM3 The signal “freezes” and will not change value even if, for example, a binary input signal voltage changes level, or if a binary output is activated as the result of a protection function block activating. 9.8.3.2 Forcing by using PCM600 GUID-E9D0DAE6-7A86-4FF9-943E-42039015D05B v2...
  • Page 70: How To Undo Forcing Changes And Return The Ied To Normal Operation

    Section 9 1MRK 506 377-UEN Rev. K Testing IED operation IEC15000025 V1 EN-US Select and edit the values. Click Acknowledge and send. IEC15000026 V1 EN-US This commits the values to the IED and exits the editing session. Click Cancel to abort the changes and revert back to actual IED values. IEC15000032 V1 EN-US Regardless if the forcing changes are commited or canceled, the forcing is still active.
  • Page 71: Undo Forcing By Using Testmode Component

    1MRK 506 377-UEN Rev. K Section 9 Testing IED operation 9.8.4.1 Undo forcing by using TESTMODE component GUID-CA5CCA57-DFFF-4362-AC1D-08738D2BA45F v2 • If the IED test mode was entered through the test mode function block: Deactivate the control input on that block. This immediately undoes all forcing, regardless of how it was accomplished and disabled all the way to force signals.
  • Page 73: Testing Functionality By Secondary Injection

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Section 10 Testing functionality by secondary injection 10.1 Testing disturbance report 10.1.1 Introduction M17101-2 v7 The following sub-functions are included in the disturbance report function: • Disturbance recorder •...
  • Page 74: Event Recorder (Er) And Event List (El)

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Disturbance upload can be performed by the use of PCM600 or by any third party tool with IEC 61850 protocol. Reports can automatically be generated from PCM600. Disturbance files can be analyzed by any tool reading Comtrade formatted disturbance files.
  • Page 75: Function Revision History

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.3.1.1 Function revision history GUID-BFAA47D8-C2B6-4EC2-9129-B031333BAD19 v2 Document Product History revision revision 2.2.1 2.2.1 2.2.2 2.2.3 2.2.3 2.2.4 2.2.4 The upper limit of ROA setting range is changed from 90 degrees to 119 degrees.
  • Page 76: Function Revision History

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection • Restrained protection • Unrestrained protection • Directional unrestrained protection • Directional sensitive protection • Differential Alarm • Blocking functionality 10.3.2.1 Function revision history GUID-A2277232-DD35-4EF2-858A-AA666A467A2B v2 Document Product History revision revision...
  • Page 77: Verifying The Directional Sensitive Protection

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.3.2.5 Verifying the directional sensitive protection GUID-98EE9BC4-BF63-42B1-A132-AFB24CA200DB v2 Use settings for the installation. Inject currents corresponding to the transformer rated current on both sides so that the differential current is 0% and the bias current is 100%. Make sure that both currents are above 10 percent of the rated current values.
  • Page 78: Function Revision History

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.4.1.1 Function revision history GUID-A7F84AD6-F164-491B-B25E-D3BB002E1BDA v3 Document Product History revision revision 2.2.1 2.2.1 2.2.2 2.2.3 2.2.3 2.2.4 2.2.4 Updated technical data for setting parameters tDuration, tDLD and tOperate. 2.2.5 10.4.1.2 Activating ZCVPSOF externally...
  • Page 79: Completing The Test

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.4.1.5 Completing the test M13850-41 v5 Continue to test another function or end the test by changing the TESTMODE setting to Off. Restore connections and settings to the original values, if changed for testing purposes. 10.4.2 Distance protection zone, quadrilateral characteristic ZRWPDIS GUID-9C7EEB4D-95AE-479B-A835-108B817F803F v3...
  • Page 80 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection • One phase-to-earth fault • One phase-to-phase fault Set Operation to On always to check for performance of distance protection during testing. Circular characteristic GUID-3753B362-4EE0-4076-A643-044819E6C6DD v1 Select type of earthing system by setting parameter SystemEarthing and set to Solidly. Also, Select CharStartZ<...
  • Page 81 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Table 15: Test points for phase-to-earth loop of circular characteristic in solidly earthed system Test point Comment Z1CircleStart ∗ Z1CircleStart ∗ cos(LineAng) ∗ sin(LineAng) ∗ (1+REOverRLStart) (1+XEOverXLStart) 0.8 ∗ Z1CircleStart ∗ 0.8 ∗...
  • Page 82 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection ( )  )  ( )  ( )  Z1CircleStart Z1CircleStart ArgLd ArgLd ( )  )  ( )  ( )  IEC15000430-2-en.vsdx IEC15000430 V3 EN-US Figure 14: Proposed test points for phase-to-phase loop of circular characteristic in solidly earthed system...
  • Page 83 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Quadrilateral characteristic GUID-CFCC6746-559E-4521-AC30-66465A8E8D03 v1 Change setting parameter CharStartZ< to Quadrilateral and set OpLoadEnch to On. Also, Set X1Start, REOverRLStart, XEOverXLStart, LineAng, ArgLd, RFPEStart and RFPPStart to default values. Set RLd such that it is lower than RFPEStart/RFPPStart. Phase-to-earth fault GUID-AE99E2DB-5537-4B43-938F-3AC9DBB9669A v3 Test points that are to be considered for measurement accuracy of set reactive reach are shown in...
  • Page 84 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Test point Comment -((X1Start ∗ -X1Start ∗ (1+XEOverXLStart))/ (1+XEOverXLStart) tan(LineAng)) -0.8 ∗ X1Start ∗ -RFPEStart (1+XEOverXLStart) -0.8 ∗ RFPEStart -0.8 ∗ RFPEStart ∗ If 2I0 < I0MinOp tan(ArgLd) -RLd If 2I0 <...
  • Page 85 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection jX(Ohm/phase) RFPPStart RFPPStart X1Start P 15 R(Ohm/phase) P 10 P 13 P 14 IEC15000432-2-en.vsdx IEC15000432 V2 EN-US Figure 16: Proposed test points for phase-to-phase loop of quadrilateral characteristic in solidly earthed system Table 18: Test points for phase-to-phase loop of quadrilateral characteristic in solidly earthed system...
  • Page 86 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Test point Comment RFPPStart -0.8 * X1Start -0.8 ∗ RFPPStart 0.8 ∗ RFPPStart ∗ tan(ArgLd) 0.8 ∗ X1Start -RFPPStart Change the magnitude and angle of phase-to-phase voltage to achieve impedances at test points P1, P2, …, P16.
  • Page 87 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Testing the measuring element GUID-E175A70C-F17A-45B3-8FBF-774A9AB96DCD v2 Set OpZx to On, DirModeZx to Forward, LCModeZx to Off and PhSelModeZx to Phsel logic. Assume that the output LDCND is available before performing testing of measuring zone for accuracy.
  • Page 88 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Table 19: Test points for phase-to-earth loop measuring element Test point Comment X1Fw R1Fw X1Fw (0.8 ∗ R1Fw) + 0.8 ∗ X1Fw RFPEFwZx 0.8 ∗ RFPEFwZx 0.8 ∗ RFPEFwZx ∗ tan (ArgLd) RFPEFwZx OpLoadEnch = Off...
  • Page 89 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection jX(Ohm/phase) RFPPRvZx R1 Fw RFPPFwZx X1Fw ArgNegRes ArgLd R(Ohm/phase) ArgDir RFPPRvZx RFPPFwZx IEC15000436-2-en.vsdx IEC15000436 V2 EN-US Figure 18: Proposed test points for phase-to-phase loop of measuring element Table 20: Test points for phase-to-phase loop measuring element Test point Comment...
  • Page 90: Verifying The Signals And Settings For Compensated And High Impedance Earthed Systems

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.4.2.3 Verifying the signals and settings for compensated and high impedance earthed systems GUID-178D2A9F-EE6B-4B5C-82D2-9161D5BDAFBC v1 Testig the underimpedance starting element GUID-94F83812-F0DE-483D-B841-4E55148BD543 v1 Measure operating characteristics during constant current conditions. Keep the measured current as close as possible to its rated value or lower.
  • Page 91 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection ( )  )  ( )  Z1CircleStart LineAng ArgLd R ( )  )  R ( )  ( )  IEC15000433-3-en.vsd IEC15000433 V3 EN-US Figure 19: Proposed test points for phase-to-earth loop of circular characteristic in compensated/high impedance earthed systems...
  • Page 92 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Change the magnitude and angle of phase-to-earth voltage in phase L1 to achieve impedances at test points P1, P2, …, P8. At the same time, inject voltage magnitude of 0.0 V and current of 0.0 A in phase L2.
  • Page 93 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Table 22: Test points for phase-to-phase fault in compensated and high impedance earthed systems Test point R Comment Z1CircleStart/2 ∗ cos(LineAng) Z1CircleStart/2 ∗ sin(LineAng) 0.8 ∗ Z1CircleStart/2 ∗ cos(ArgLd) 0.8 ∗...
  • Page 94 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection    RFPEStart RFPEStart X1Start LineAng ArgLd    X1Start IEC15000434-3-en.vsd IEC15000434 V3 EN-US Figure 21: Proposed test points for phase-to-earth loop of quadrilateral characteristic in compensated/high impedance earthed systems Table 23: Test points for phase-to-earth loop of quadrilateral characteristic for compensated/high impedance earthed...
  • Page 95 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Test point Comment -0.8 ∗ X1Start RFPEStart -0.8 ∗ RFPEStart 0.8 ∗ RFPEStart ∗ If 2I0 < I0MinOp tan(ArgLd) 0.8 ∗ X1Start -RFPEStart Change the magnitude and angle of phase-to-earth voltage in phase L1 to achieve impedances at test points P1, P2, …, P16.
  • Page 96 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Table 24: Test points for phase-to-phase fault in compensated and high impedance earthed systems Test point Comment X1Start/2 ((X1Start/2) / X1Start/2 tan(LineAng)) RFPEStart/2 0.8 * X1Start/2 0.8 ∗ RFPEStart/2 0.8 ∗...
  • Page 97 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Measuring loop L1E will be released for distance measurement after set delay of tI0 sec if magnitude of phase L1 is above KI times magnitude of phase L2 and ModePhSelKI set to Off. Repeat the same by injecting the current in phase L2.
  • Page 98 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Set ArgNegRes and ArgDir to their default values. Set X1FWZx, LineAng, ArgLd, REOverRLZx, XEOverXLZx, RFPEFwZx, RFPERvZx, RFPPFwZx and RFPPRvZx accordingly. Also, ensure that the RLd value is lower than set RFPEFWZx/RFPPFwZx values.
  • Page 99 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Test point Comment 0.5 ∗ RLd -0.5 ∗ RLd ∗ tan (ArgDir) -0.5 ∗ RFPERvZx X1Fw -0.8 ∗ X1Fw ∗ tan 0.8 ∗ X1Fw (ArgNegRes - 90) Change the magnitude and angle of phase-to-earth voltage in phase L1 to achieve impedances at test points P1, P2, …, P9.
  • Page 100 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Table 26: Test points for phase-to-phase loop measuring element Test point Comment X1Fw R1Fw X1Fw (0.8 ∗ R1Fw) + 0.8 ∗ X1Fw RFPPFwZx 0.8 ∗ RFPPFwZx 0.8 ∗ RFPPFwZx ∗ tan (ArgLd) RFPPFwZx OpLoadEnch = Off...
  • Page 101: Completing The Test

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Testing the phase preference mode in compensated earthed systems GUID-E581EEE8-320E-4A26-A94C-AF94B64B830A v2 Inject phase voltage and phase current for phase L2 in accordance with test points described in Chapter 'Phase-to-earth fault – measuring element'. If ModePhPref is set to Equal priority, trip signal TRL2 will be appeared immediately after a set delay of tPEZx.
  • Page 102 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Ensure that the maximum continuous current to the IED does not exceed four times of its rated value, if the measurement of the operating characteristics runs under constant voltage conditions. To verify the settings, test the operating points given in the following figure by injecting appropriate voltage and current(s) to the IED through a secondary injection kit.
  • Page 103: Completing The Test

    1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Table 27: Test points to measure the boundary of a measuring zone in primary ohms Test point Comment (0.8 ∗ RFw) + RFFwZx 0.8 ∗ XFw 0.8 ∗ RFFwZx 0.8 ∗...
  • Page 104: Verifying The Signals And Settings

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.4.5.2 Verifying the signals and settings GUID-9545E35A-2419-4353-8165-97329B804BB3 v2 Keep the current constant while measuring operating characteristics. Keep the current as close as possible to its rated value or lower. However, make sure it is higher than set minimum operating current.
  • Page 105 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Verifying quadrilateral characteristic GUID-12731067-DB7D-4FEB-9529-40016BAC3159 v2 To verify zone quadrilateral characteristic, at least 10 points must be tested. jX (Ω) R (Ω) IEC15000199-2-en.vsdx IEC15000199 V2 EN-US Figure 27: Commissioning test points for Quad non-dir characteristic RFFwZx ZxFwd ImpCharAng...
  • Page 106: Completing The Test

    Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Test points –ZxRev · sin(ImpCharAng) –ZxRev · cos(ImpCharAng) – 0.8 · RFRevZx –ZxRev · sin(ImpCharAng) 0.8 · RFFwZx –0.8 · ZxRev · sin(ImpCharAng) RFFwZx Find the following from Table 28: ...
  • Page 107 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.5.2 Two-step directional phase overcurrent protection D2PTOC SEMOD56287-67 v9 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Values of the logical signals for D2PTOC are available on the local HMI under Main menu/Tests/ Function status/Current protection/DirOverCurr2Step(51_67, 2(2I>))/D2PTOC(51_67;2(2I>)):x , where x = 1, 2,...8.
  • Page 108 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection For inverse time curves, check the operate time at a current equal to 110% of the operate current for txMin. Check that all operate and start contacts operate according to the configuration (signal matrixes).
  • Page 109 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.5.4.1 Function revision history GUID-E9710D3B-A55F-4CF1-8BF6-65CD9640A673 v1 Document Product History revision revision 2.2.1 2.2.1 2.2.2 2.2.3 2.2.3 2.2.4 2.2.4 2.2.4 2.2.4 2.2.5 • The harmonic restraint function changed to freeze the definite and IDMT timers. •...
  • Page 110 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.5.5 Sensitive directional residual overcurrent and power protection SDEPSDE SEMOD175060-3 v7 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Values of the logical signals belonging to the sensitive directional residual overcurrent and power protection are available on the local HMI under Main menu /Test /Function status /Current protection /SensDirResOvCurr(67N,IN>) /SDEPSDE(67N,IN>):x 10.5.5.1...
  • Page 111 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection  0 RCADir Operate area    2   I cos ROADir IEC15000255-1-en.vsdx IEC15000255 V1 EN-US Figure 28: Characteristic with ROADir restriction Railway application RER670 Commissioning manual ©...
  • Page 112 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection RCADir = 0º Operate area Instrument  transformer RCAcomp angle error Characteristic after angle compensation (to prot) (prim) IEC15000256-1-en.vsdx IEC15000256 V1 EN-US Figure 29: Explanation of RCAcomp Operation mode 2I ·...
  • Page 113 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Operation mode 2I and φ GUID-1D01114B-B012-483F-BE1A-2C0237407477 v1 Set the polarizing voltage to 1.2 · UNRel> and set the phase angle between voltage and current to the set characteristic angle (RCADir). Note that the current shall lag the voltage. Inject current until the function picks up, and make sure that the operate current is equal to the INDir>...
  • Page 114 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Residual overvoltage release and protection SEMOD175060-131 v6 Procedure Measure that the operate voltage is equal to the UN> setting. The function activates the START and STUN signals. Measure the operate time by injecting a voltage 1.2 times set UN> operate value. Compare the result with the set tUN operate value.
  • Page 115 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.5.6.2 Completing the test M14950-48 v5 Continue to test another function or end the test by changing the TESTMODE setting to Off. Restore connections and settings to the original values, if changed for testing purposes. 10.5.7 Breaker failure protection CCRWRBRF M12104-2 v13...
  • Page 116 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Set RetripMode = Retrip Off. Apply the fault condition, including the START of CCRWRBRF, well above the set current value. Verify that no re-trip, but back-up trip is achieved after set time delay of t2. Checking the re-trip with current check M12104-48 v8 Set RetripMode = CB Pos Check.
  • Page 117 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.5.7.7 Verifying the case FunctionMode = Contact M12104-213 v10 It is assumed that re-trip without current check is selected, FunctionMode = Contact. Set FunctionMode = Contact Apply the input signal for CB closed to the relevant input or inputs CBCLDL1 or CBCLD2. Apply the input signal START of CCRWRBRF.
  • Page 118 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Logical signals for BRPTOC protection are available on the local HMI under Main menu / Settings /IED Settings /Current protection /OvercurrBinRel (50, 2I>) /BRPTOC (50, 2I>):x . The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. 10.5.8.1 Function revision history GUID-4FFCEA56-38BC-4B5A-BADB-6C1F7C2249F3 v2...
  • Page 119 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.5.9 Tank overcurrent protection TPPIOC GUID-07652C06-4420-43ED-88DB-13BB70666988 v2 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Values of the logical signals for TPPIOC are available on the local HMI under Main menu /Test / Function status /Current Protection /TPPIOC (64, IN>>>) /TPPIOC: 1 Ensure that the maximum continuous current, supplied from the current source used for the test of the IED, does not exceed four times the rated current value of the IED.
  • Page 120 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Verification of start value and time delay to operate for Step 1 M13796-29 v11 Check that the IED settings are appropriate, i.e. U1< and t1. Set OpMode1 to Any phase mode. Also, set ConnType to PhNDFT and Characterist1 to Definite time.
  • Page 121 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Check that IED settings are appropriate i.e. U1> and t1 and set OpMode1 to Any phase mode. Also, set ConnType to PhNDFT. Supply the IED with two-phase voltages at their rated values. Slowly increase the voltage in one of the phases until the ST1 and START signals appear.
  • Page 122 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.6.3.2 Completing the test SEMOD54358-38 v4 Continue to test another function or end the test by changing the TESTMODE setting to Off. Restore connections and settings to the original values, if changed for testing purposes. 10.7 Frequency protection SEMOD53547-1 v1...
  • Page 123 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection The condition for this procedure is that the set value of IMinOp is lower than the set value of Ip>Block. 10.8.1.1 Verifying the settings M12917-31 v8 Check the input circuits and the operate value of the IMinOp current level detector by injecting current, one phase at a time and zero current for reference current input ISIREF.
  • Page 124 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.8.2.2 Measuring the operate value for the dead line detection function GUID-0CF1BA07-57BF-410F-BE8F-C3CDA5635E36 v2 Apply two-phase voltages with their rated value and zero currents. Decrease the measured voltage in both phases until the DLD2PH signal appears. This is the point at which the dead line condition is detected.
  • Page 125 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Document Product History revision revision 2.2.4 2.2.4 2.2.5 10.8.3.2 Verifying the signals and settings GUID-B05EE7E5-2360-4036-991A-00747C47A625 v2 Make sure that the function is connected to SMAI function with U2P signal. Delta supervision function has 6 different modes of operation.
  • Page 126 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.8.4 Current based delta supervision DELISPVC GUID-9EAEFF02-62C2-4FA7-8F3D-E92391206F7F v2 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". 10.8.4.1 Verifying the signals and settings GUID-86324E4D-E054-495F-9D64-29741FBD8CBE v2 Make sure that the function is connected to SMAI function with I2P signal.
  • Page 127 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Set the following parameters: • Operation = ON • MinStVal = 10 • DelSt> = 100 • DeltaT = 7 • tHold = 100 Set a constant voltage input of UL1 = 63.5 V at 0° and UL2 = 63.5 V at 180° secondary and a current signal at IL1 = 1A at 0°...
  • Page 128 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Test UMeasure U-Bus U2PBB equipment Ph/Ph Input Phase L1,L2 Pos.Seq. UMeasure U-Line U2PLN Ph/Ph Input Phase L1,L2 Pos.Seq. IEC15000310-2-en.vsdx IEC15000310 V2 EN-US Figure 31: General test connection with two-phase voltage connected to the line side 10.9.1.1 Testing the synchronizing function M2377-21 v8...
  • Page 129 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 3.1. U-Bus = 100% UBaseBus and f-bus = 16.95 Hz, to verify that the function does not operate when frequency difference is above limit. Verify that the closing command is not issued as the frequency difference is not within the limits.
  • Page 130 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection U-Bus No operation U-Line operation U-Bus en05000551.vsd IEC05000551 V1 EN-US Figure 32: Test of phase difference Change the phase angle between +dφ and -dφ and verify that the two outputs are activated for phase differences between these values but not for phase differences outside, see figure 32.
  • Page 131 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection General M2377-271 v6 When testing the energizing check function for the applicable bus, arrangement shall be done for the energizing check functions. The voltage is selected by activation of different inputs in the voltage selection logic.
  • Page 132 The verification test is performed together with protection and trip functions. Figure illustrates a suggested testing arrangement, where the circuit-breaker (CB) is simulated by an external bi-stable relay (BR), for example a relay type RXMVB2 or RXMD or Breaker Simulator of ABB. The following manual switches are used: •...
  • Page 133 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Information and material for the verification: • Protection or control unit, IED, configured and with settings entered. • Configuration diagram for the IED • Terminal diagram for the IED, or plant circuit diagram including the IED •...
  • Page 134 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Possibly reset the counters to Zero. Counters are reset in the reset menu. Make arrangements for the simulation of the CB, for example as in Figure 33. Make arrangements for indication, recording and time measurements. The signals for CBCLOSED, START, CLOSECB, READY and other relevant signals should preferably be arranged for event recording with time tagging.
  • Page 135 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Checking the influence of the INHIBIT signal M12400-129 v5 Check that the auto recloser is operative, for example, by making a reclosing shot without the INHIBIT signal. Apply a fault and thereby a START signal. At the same time, or during the dead time, apply a signal to the input INHIBIT.
  • Page 136 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.9.3 Apparatus control APC M13385-2 v8 The apparatus control function consists of four types of function blocks, which are connected in a delivery-specific way between bays and to the station level. For that reason, test the total function in a system, that is, either in a complete delivery system as an acceptance test (FAT/SAT) or as parts of that system.
  • Page 137 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.9.7 Transformer energizing control XENCPOW GUID-86397338-8127-4829-8F8F-2F46589D3A1F v1 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". 10.9.7.1 Verifying the signals and settings GUID-06B83982-6C5C-4036-B91B-F6AD37A00187 v1 The voltage injection can be done using a common test equipment.
  • Page 138 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Check the scheme logic during the secondary injection test of the impedance or overcurrent protection functions. Activation of the different zones verifies that the CS signal is issued from the intended zones. The CS signal from the independent tripping zone must have a tSendMin minimum time.
  • Page 139 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Apply a fault condition in the forward directed zone used for scheme communication tripping. Check that the no trip from scheme communication occurs. Check that the trip time from the forward directed zone used for scheme communication tripping complies with the zone timer and that correct trip outputs, external signals, and indications are obtained for the actual type of fault generated.
  • Page 140 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Set the condition to an impedance at 50% of the reach of the reverse zone connected to IRV. Activate the receive (CRL) signal. After the start condition is obtained for reverse zone, apply a fault at 50% of the reach of the forward zone connected to IRVBLK.
  • Page 141 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Before testing the communication logic for residual overcurrent protection function ECPSCH, the four step residual overcurrent protection function EF4PTOC has to be tested according to the corresponding instruction. Once this is done, continue with the instructions below. If the current reversal and weak-end infeed logic for earth-fault protection is included, proceed with the testing according to the corresponding instruction after testing the communication logic for residual overcurrent protection.
  • Page 142 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection No TRIP signal should appear. Switch the fault current and the polarizing voltage off. Reset the BLOCK digital input. Permissive scheme M13926-42 v8 Inject the polarizing voltage 2U0, which is 5% of UBase (EF4PTOC) where the current is lagging the voltage by 65°.
  • Page 143 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Inject the polarizing voltage 2U0 to 5% of UBase and the phase angle between voltage and current to 155°, the current leads the voltage. Inject current (180° — AngleRCA) in one phase to about 110% of the set operating current of the four step residual overcurrent protection (IN>Dir).
  • Page 144 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Activate the CRL binary input. No ECHO, CS and TRWEI outputs should appear. Reset the CRL and BLOCK binary input. Inject the polarizing voltage 2U0 to about 110% of the setting ( 2U0> ) and adjust the phase angle between the voltage and current to (180°- AnglRCA) setting, the current leads the voltage.
  • Page 145 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Document Product History revision revision 2.2.4 2.2.4 Added TRINN (Trip neutral), TRINL1 (Trip phase L1), and TRINL2 (Trip phase L2) inputs. TRINALL (Trip all phases) input is changed from TRIN. The block logic is corrected for the lockout functionality.
  • Page 146 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. Check that the input logical signal BLOCK is logical zero and that on the local HMI, the logical signals PRESALM, PRESLO, TEMPALM, TEMPLO, ALARM and LOCKOUT are logical zero.
  • Page 147 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Activate BLOCK binary input and check that the outputs TEMPALM, TEMPLO, ALARM and LOCKOUT disappear. Reset the BLOCK binary input. Ensure that temperature lockout condition exists and then activate the reset lockout input RESETLO and check that the outputs TEMPLO and LOCKOUT reset.
  • Page 148 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Activate BLOCK binary input and check that the outputs LVLALM, LVLLO, ALARM and LOCKOUT disappears. Reset the BLOCK binary input. Ensure that level lockout condition exists and then activate the reset lockout input RESETLO and check that the outputs PRESLO and LOCKOUT reset.
  • Page 149 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 4.1. Test the set timing defined by OpenTimeCorr, CloseTimeCorr, tTrOpenAlm and tTrCloseAlm. 4.2. Change the status of the auxiliary contacts such that travel time to open TTRVOP and travel time to close TTRVCL exceed the respective set values (tTrOpenAlm and tTrCloseAlm).
  • Page 150 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.1. Test the actual set value defined bytDGasPresAlm and tDGasPresLO. 10.2. The output GPRESALM is activated after a time greater than set time of tDGasPresAlm value if the input PRESALM is enabled. 10.3.
  • Page 151 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Document Product History revision revision 2.2.3 2.2.4 2.2.4 2.2.4 2.2.4 2.2.5 BCD outputs are provided and BTCatenary SystemType included. This update is valid for 2.2.5 release only. 10.12.6.2 Verifying signals and settings GUID-D928E80E-F2DD-4704-9C6C-5AB4302A7D33 v2 The fault locator (RWRFLO) relies on information from two other functions:...
  • Page 152 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection SMAI1 BLOCK G1AI2P SMAI1[1]_G1AI1 TRM_40.CH1(I) GRP1L1 G1AI1 SMAI1[1]_G1AI2 GRP1L2 G1AI2 A1RADR GRP1L1L2 G1AI3 TRM_40.CH2(I) GRP1N G1AI4 SMAI1[1]_G1AI1 GRPINPUT1 SMAI1[1]_G1AI2 GRPINPUT2 O:1IT:3II:1 GRPINPUT3 SMAI2[2]_G1AI1 GRPINPUT4 SMAI2[2]_G1AI2 GRPINPUT5 GRPINPUT6 GRPINPUT7 GRPINPUT8 SMAI2 GRPINPUT9...
  • Page 153 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection SMAI1 ZRCPDIS CURRENTS_G1AI2P BLOCK G1AI2P I2P* TRIP ZRCPDIS_TR I_CATENARY_G1AI1 GRP1L1 G1AI1 TRM_40.CH1(I) I_CATENARY U2P* TRZ1 I_FEEDER_G2AI2 GRP1L2 G1AI2 G1AI3 GRP1L1L2 BLOCK TRZ2 TRM_40.CH2(I) I_FEEDER GRP1N G1AI4 VTSZ TRZ3 I_AT_NEUTRAL_G1N BLKTR TRZ4...
  • Page 154 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Table 31: Fault voltage and current for L1N / L2N / L1L2 faults L1L2 Signal Magnitude (Volt Angle Magnitude Angle (Degrees) Magnitude Angle or Amps) (Degrees) (Volt or Amps) (Volt or (Degrees Amps)
  • Page 155 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection REOverRLi The positive sequence resistance of i section REOverRLj The positive sequence of resistance of faulted section (function setting) XEOverXLi The positive sequence reactance of i section (Function setting) XEOverXLj The positive sequence of reactance of faulted section (function setting) Fault position in per unit of the respective section line length...
  • Page 156 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Table 33: Fault voltage and current for L1N / L2N / L1L2 faults L1L2 Signal Magnitude Angle Magnitude (Volt Angle (Degrees) Magnitude Angle (Volt or (Degrees) or Amps) (Volt or (Degrees) Amps)
  • Page 157 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection Document Product History revision revision 2.2.4 2.2.4 2.2.5 Updated monitoring till 9 order current harmonics. Refer to document revision J for monitoring till 5 order current harmonics. GUID-804F309E-B02F-4F6B-B0FC-2C7AE3F12DBA v2 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings".
  • Page 158 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection 10.12.8 Function revision history GUID-82F4CC19-1753-4AF9-88E4-B29B60C851FA v1 Document Product History revision revision 2.2.2 2.2.2 2.2.2 2.2.3 2.2.3 Logic has been changed for alarm blocking. The alarm outputs can be blocked when BLKALM or BLOCK input is activated.
  • Page 159 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.12.9.1 Verifying the signals and settings GUID-1A5BBF82-94AE-4E87-B951-CA007CC36CF1 v1 The voltage can be injected using common test equipment. Verifying the warning and alarm time limit of THD, WrnLimitTHD and tDelayAlmTHD GUID-3E56D8AC-9461-4EEA-83A8-522CA177563E v1 Supply the IED with voltage at rated value.
  • Page 160 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Verifying the warning and alarm time limit of individual harmonic distortions IHD, WrnLimit#HD and tDelayAlm#HD (where # = 2 …9 GUID-17EC5D60-A748-46F4-8F13-A77E9CA3D17D v3 Supply the IED with voltage at rated value. Apply 2 order harmonic along with injected voltage signal.
  • Page 161 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection 10.13 Metering SEMOD53588-1 v1 10.13.1 Pulse-counter logic PCFCNT M13405-2 v7 The test of the Pulse-counter logic function PCFCNT requires the Parameter Setting tool in PCM600 or an appropriate connection to the local HMI with the necessary functionality. A known number of pulses with different frequencies are connected to the pulse counter input.
  • Page 162 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection Next 1 minute cycle reduce the current or voltage below previous value. Check after 1 minute whether the MAXPAFD and MAXPRFD outputs are retaining the old maximum value. Similarly the testing can be done for MAXPAFD and MAXPRFD outputs by changing the power inputs directions through direction settings.
  • Page 163 1MRK 506 377-UEN Rev. K Section 10 Testing functionality by secondary injection • The I/O-circuit board is supervised as an I/O module. For example it generates FAIL if the board is not inserted. I/O-modules not configured are not supervised. • The communication is supervised and the signal COMFAIL is generated if a communication error is detected.
  • Page 164 Section 10 1MRK 506 377-UEN Rev. K Testing functionality by secondary injection The ActiveGroup menu is located on the local HMI underMain menu/Test /Function status/ Setting groups /ActiveGroup The ActiveGroup menu is located on the PCM600 under Main menu/Test/Function status/ Setting groups /ActiveGroup Connect the appropriate dc voltage to the corresponding binary input of the IED and observe the information presented on the local HMI.
  • Page 165 1MRK 506 377-UEN Rev. K Section 11 Commissioning and maintenance of the fault clearing system Section 11 Commissioning and maintenance of the fault clearing system 11.1 Commissioning tests SEMOD56513-5 v5 During commissioning all protection functions shall be verified with the setting values used at each plant.
  • Page 166 Section 11 1MRK 506 377-UEN Rev. K Commissioning and maintenance of the fault clearing system 11.2.1 Visual inspection SEMOD56525-5 v3 Prior to testing, the protection IEDs should be inspected to detect any visible damage that may have occurred (for example, dirt or moisture deposits, overheating). Make sure that all IEDs are equipped with covers.
  • Page 167 1MRK 506 377-UEN Rev. K Section 11 Commissioning and maintenance of the fault clearing system inserted or the IED is set to test mode from the local HMI. At the end of the secondary injection test it should be checked that the event and alarm signalling is correct by activating the events and performing some selected tests.
  • Page 168 Section 11 1MRK 506 377-UEN Rev. K Commissioning and maintenance of the fault clearing system 11.2.2.8 Restoring SEMOD56528-36 v2 Maintenance is very important to improve the availability of the protection system by detecting failures before the protection is required to operate. There is however little point in testing healthy equipment and then putting it back into service with an open terminal, with a removed fuse or open miniature circuit breaker with an open connection, wrong setting, and so on.
  • Page 169 1MRK 506 377-UEN Rev. K Section 12 Troubleshooting Section 12 Troubleshooting 12.1 Checking the self supervision signals IP1474-1 v2 12.1.1 Checking the self supervision function IP1473-1 v1 12.1.1.1 Determine the cause of an internal failure M11657-2 v2 This procedure describes how to navigate the menus in order to find the cause of an internal failure when indicated by the flashing green LED on the HMI module.
  • Page 170 Section 12 1MRK 506 377-UEN Rev. K Troubleshooting Indicated result Possible reason Proposed action (Protocol name) Fail Protocol has failed. (I/O module name) No problem detected. None. Ready (I/O module name) Fail I/O modules has failed. Check that the I/O module has been configured and connected to the IOP1- block.
  • Page 171 1MRK 506 377-UEN Rev. K Section 12 Troubleshooting HMI Signal Name: Status Description READY / FAIL This signal will be active if the Runtime Engine failed to do some actions with the application threads. The actions can be loading of settings or parameters for components, changing of setting groups, loading or unloading of application threads.
  • Page 172 Section 12 1MRK 506 377-UEN Rev. K Troubleshooting Table 36: Events available for the internal event list in the IED Event message: Description Generating signal: INT--FAIL Internal fail status INT--FAIL (reset event) INT--FAIL INT--FAIL (set event) INT--WARNING Internal warning status lNT--WARNING (reset event) INT--WARNING lNT--WARNING (set event)
  • Page 173 1MRK 506 377-UEN Rev. K Section 12 Troubleshooting Table 38: Hint menu Headline Explanation Incorrect setting of SyncLostMode There are two explanations possible: SyncLostMode is set to Block, no time source is configured to achieve the required accuracy. Unless a high accuracy time source is selected, the function dependent on high time accuracy will be blocked.
  • Page 174 Section 12 1MRK 506 377-UEN Rev. K Troubleshooting Headline Explanation LDCM version is not accepted <device name> firmware version <version string> is not accepted. The minimum accepted version is <version string>. Update the LDCM firmware or replace the board. OEM not running the application image OEM in pos <slot number>...
  • Page 175 1MRK 506 377-UEN Rev. K Section 12 Troubleshooting Headline Explanation LDCM AnalogLatency LDCM analog latency is different in local and remote. Check the LDCM parameters AnalogLatency and remAinLatency at both ends. HW Configuration missing HW configuration necessary to configure RSTP on <Access Point>...
  • Page 176 Section 12 1MRK 506 377-UEN Rev. K Troubleshooting Remove all existing configuration for the module in PCM, and write that configuration to the IED. Switch the IED off and move the HW module. Switch the IED on, wait for it to start, and then perform a HW reconfig. Perform a license update in PCM600.
  • Page 177 1MRK 506 377-UEN Rev. K Section 12 Troubleshooting 12.4 Repair support M11768-3 v4 If an IED needs to be repaired, the whole IED must be removed and sent to an Hitachi Power grids Logistic Center. Before returning the material, an inquiry must be sent to the Hitachi Power grids Logistic Center.
  • Page 179 1MRK 506 377-UEN Rev. K Section 13 Glossary Section 13 Glossary M14893-1 v20 Alternating current Actual channel Application configuration tool within PCM600 A/D converter Analog-to-digital converter ADBS Amplitude deadband supervision Analog digital conversion module, with time synchronization Analog input ANSI American National Standards Institute Access Point Autoreclosing...
  • Page 180 Section 13 1MRK 506 377-UEN Rev. K Glossary CMPPS Combined megapulses per second Communication Management tool in PCM600 CO cycle Close-open cycle Codirectional Way of transmitting G.703 over a balanced line. Involves two twisted pairs making it possible to transmit information in both directions Command COMTRADE Standard Common Format for Transient Data Exchange format for...
  • Page 181 1MRK 506 377-UEN Rev. K Section 13 Glossary Electromagnetic compatibility Electromotive force Electromagnetic interference EnFP End fault protection Enhanced performance architecture Electrostatic discharge F-SMA Type of optical fiber connector Fault number FIPS Federal Information Processing Standards Flow control bit; Frame count bit FOX 20 Modular 20 channel telecommunication system for speech, data and protection signals...
  • Page 182 Section 13 1MRK 506 377-UEN Rev. K Glossary IEC 61850 Substation automation communication standard IEC 61850–8–1 Communication protocol standard IEEE Institute of Electrical and Electronics Engineers IEEE 802.12 A network technology standard that provides 100 Mbits/s on twisted-pair or optical fiber cable IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules.
  • Page 183 1MRK 506 377-UEN Rev. K Section 13 Glossary MVAL Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Number of grid faults Numerical module OCO cycle Open-close-open cycle Overcurrent protection Optical Ethernet module OLTC On-load tap changer OTEV...
  • Page 184 Section 13 1MRK 506 377-UEN Rev. K Glossary Select-before-operate Switch or push button to close Short circuit location Station control system SCADA Supervision, control and data acquisition System configuration tool according to standard IEC 61850 Service data unit SELV circuit Safety Extra-Low Voltage circuit type according to IEC60255-27 Small form-factor pluggable (abbreviation) Optical Ethernet port (explanation)
  • Page 185 1MRK 506 377-UEN Rev. K Section 13 Glossary Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Type identification User management tool Underreach A term used to describe how the relay behaves during a fault condition. For example, a distance relay is underreaching when the impedance presented to it is greater than the apparent impedance to the fault applied to the balance point, that is, the set reach.
  • Page 188 ABB Power Grids Sweden AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 10 738 00 00 Scan this QR code to visit our website https://hitachiabb-powergrids.com/protection-control © 2017 - 2021 Hitachi Power Grids. All rights reserved...

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