Related Manuals for Gravely Pro-Stance 1934FX
Summary of Contents for Gravely Pro-Stance 1934FX
- Page 1 Pro-Stance ™ Owner/Operator Manual Model 99410400 – 1934FX ENGLISH ESPAÑOL 02986600 10/07 Printed in USA...
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Page 2: Table Of Contents
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. The Gravely dealer must register the product at the time of Numbers are located on the product registration form in the unit purchase. -
Page 3: Safety
SAFETY PRACTICES AND LAWS WARNING: This cutting machine is capable of Practice usual and customary safe working precautions, for the amputating hands and feet and throwing objects. Failure benefit of yourself and others. Understand and follow all safety to observe the safety instructions in the manuals and on messages. - Page 4 NOTE: Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by EPA and/or CARB authorized service centers. Contact your Gravely Equipment Retailer concerning emission controls and component questions.
- Page 5 • Slow down and use caution when making turns and when Checking Mowing Area changing directions on slopes. • Evaluate the terrain to determine what accessories and • Never raise deck with the blades running. attachments are needed to properly and safely perform the •...
- Page 6 Protect Children • Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. • Use extra care while operating machine with grasscatchers or other attachments, they can affect stability of the machine. Do not use on steep slopes.
- Page 7 Maintenance and Storage • Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. • Never operate machine in a closed area where dangerous carbon monoxide fumes can collect. Tire Safety • Disengage drives, lower implement, lock parking brake, stop Explosive separation of a tire and rim parts can cause serious injury engine and remove key or disconnect spark plug (for gas or death:...
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Page 8: Controls And Features
• Never fill containers inside a vehicle or on a truck or trailer bed Handling Waste Product and Chemicals with a plastic liner. Always place containers on the ground • Waste products, such as, used oil, fuel, coolant, brake fluid, away from your vehicle before fueling. - Page 9 Miscellaneous Controls Raising and Lowering Thigh Pad 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Adjust the pad (A) as required by lifting or lowering the pad to where it is comfortable. A. Free-Wheeling Valves Mounting and Dismounting Machine Safely 1.
- Page 10 Adjusting Cutting Height 7. Remove lynch pin (D) and spacer bushing (E). Cutting height can be adjusted from approximately 38-114 MM. (1-1/2 - 4-1/2 in.). Each hole adjusts the height of cut (HOC) in 12 MM. (1/2 in.) increments. Caster Mounting in the Upper Position.
- Page 11 Caster to deck mounting position Caster to deck mounting - Upper Positon Rear of Deck Front Casters Rear Deck Nominal Height C-Spacers C-Spacers Height of Cut Deck Rake Hole Position Bottom (inches) (inches) Caster to deck mounting - Lower Positon Rear of Deck Front Casters Rear Deck...
- Page 12 HOLE LOCATIONS 6. Repeat procedure pushing each motion control lever rearward. Result: The engine must stop when either lever is moved from To adjust the rear height of cut, use the chart above and match the neutral position. hole locations on the chart up to the hole locations on the picture. Testing Operator Presence Switch To adjust the front height of cut, use the chart above and insert the number of C-spacers to correspond to the number on the chart to...
- Page 13 Using Park Brake Using the Throttle Locking Park Brake • Push throttle lever (A) forward to the fast position (B) when mowing. Raise park brake lever (A) to lock park brake. • Move throttle lever (A) to the half fast position (C) when Unlocking Park Brake: starting and warming the engine.
- Page 14 Using the Motion Control Levers NOTE: The motion control linkages are adjustable. If adjustment is required, see Checking and Adjusting Motion Control Linkages in the SERVICE TRANSMISSION section. CAUTION: Avoid injury! Learn use of the motion control Forward: levers and practice at half throttle until becoming proficient and comfortable with the operation of the machine.
- Page 15 Gentle Right Turn: Starting Engine CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Move the machine to an outside area before running the engine. Do not run an engine in an enclosed area without adequate ventilation.
- Page 16 Engaging Mower Using Pump Free-Wheel Valves CAUTION: Avoid injury! Clear mowing area of all CAUTION: Avoid injury! With the free-wheeling valve bystanders when operating this machine. Thrown objects open, the machine will have unrestricted motion. could cause serious injury or death. •...
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Page 17: Maintenance Schedule
Transporting Machine on a Trailer • When performing sharp turns, do not allow inside machine drive wheel to stop and twist on grass. Use a heavy-duty trailer to transport your machine. Trailer must have signs and lights required by law. Mowing Travel Speeds Use slow travel speeds for: CAUTION: Avoid injury! Use extra care when loading or... - Page 18 Every 100 Hours Lubricating Pump Idler Pivot • Lubricate mower deck spindles. • Clean and gap spark plugs. • Check hydraulic pump drive belt. • Clean behind engine shrouds and exposed fins. • Remove screws on blower fan screen and clean behind. Every 500 Hours •...
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Page 19: Service And Adjustments
SERVICE AND ADJUSTMENTS WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. Service Engine Avoid Fumes CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Move the machine to an outside area before running the engine. - Page 20 Cleaning Engine Air Intake Screen and Fan CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance. • Clear work area of bystanders. • Wear eye protection when using compressed air for cleaning purposes. • Reduce compressed air pressure to 210 kPa (30 psi).
- Page 21 Adjusting Carburetor 7. Connect hoses to new fuel filter (B). 8. Install hose clamps (A). Carburetor is calibrated by the engine manufacturer and is not 9. Start engine and check for fuel leaks. adjustable. If engine is operated at altitudes above 1829 m (6,000 ft), some Service Transmission carburetors may require a special high altitude main jet.
- Page 22 Changing Hydraulic Oil and Filter 12. Move throttle lever to 1/2 to 2/3 position. 13. Unlock park brake. CAUTION: Avoid injury! Escaping fluid under pressure CAUTION: Avoid injury! Help prevent serious bodily can penetrate the skin causing serious injury. Avoid the injury.
- Page 23 Checking and Replacing Pump Traction 3. Remove two cap screws (A). 4. Remove rear shield (B). Drive Belt CAUTION: Avoid injury! Tensioning spring is under high tension. Wear gloves and safety glasses, and use a CAUTION: Avoid injury! Fingers or loose clothing can spring puller to install and remove spring.
- Page 24 Checking and Adjusting Motion Control Linkages Adjusting Motion Control Return to Neutral (RTN) Linkages: CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. CAUTION: Avoid injury! Fingers or loose clothing can get caught in rotating parts. Stop engine and wait for all Move the machine to an outside area before running the moving parts to stop before servicing.
- Page 25 Checking and Adjusting Transmission Adjusting Forward and Reverse Speeds Tracking Adjusting Forward Speed: 1. Park machine safely. (See Parking Safely in the SAFETY section.) CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Move the machine to an outside area before running the engine.
- Page 26 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Loosen nuts (A). 3. Adjust neutral switch (B). • If neutral switch sensitivity needs to be increased, adjust switch (B) down in slots. • If neutral switch sensitivity needs to be decreased, adjust switch (B) up in slots.
- Page 27 CAUTION: Avoid injury! Help prevent serious personal injury. Do not operate the mower without the belt shields installed. Adjusting Drive Belt Tension 1. Park machine safely. 2. Adjust mower deck to the 76 mm (3 in.) cutting height position. 3. Remove mower deck shield. 17.5 - 18.1 cm (6-7/8 - 7-1/8 in) 5.
- Page 28 Disconnect battery or remove spark plug wire before making repairs. IMPORTANT: Avoid Damage! When replacing mower blades, always use genuine Gravely Service Parts. NOTE: Only replace blades. Never straighten or weld them. Checking Mower Blades 1. Park machine safely. (See Parking Safely in the Safety Section).
- Page 29 Sharpening Blades Service the Battery Safely CAUTION: Avoid injury! Mower blades are dangerous! Always wear gloves while working on blades. Always wear safety eye protection when grinding. • Sharpen blades with grinder, hand file, or electric blade sharpener. CAUTION: Avoid injury! Battery electrolyte contains sulfuric acid.
- Page 30 Removing and Installing Battery Cleaning Battery and Terminals 1. Park machine safely. (See Parking Safely in the SAFETY Removing: section.) 2. Disconnect and remove battery. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 3. Wash battery with solution of four tablespoons of baking soda to one gallon of water.
- Page 31 Replacing Fuse NOTE: The switch is properly adjusted when there is 3/8” - 1/2” clearance between the rubber bumper and the support plate when The electric start circuit is protected by one 20 Amp fuse. there is not any pressure applied to the plate. The foot plate can be adjusted by tightening or loosening the lock nut (C) holding the IMPORTANT: Avoid Damage! Help prevent machine circuit compression spring in place.
- Page 32 Filling Fuel Tank Removing and Installing Rear Drive Wheels CAUTION: Avoid injury! Fuel vapors are explosive and Removing: flammable: 1. Park machine safely. (Refer to Parking Safely in the SAFETY • Shut engine off before filling fuel tank. section.) • Do not smoke while handling fuel. •...
- Page 33 Removing and Installing Front Caster Checking Tire Pressure Wheels Removing: 1. Park machine safely. (Refer to Parking Safely in the SAFETY section.) 2. Lift front of machine with a safe lifting device. CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly: Do not attempt to mount a tire without the proper equipment and experience to perform the job.
- Page 34 Cleaning and Repairing Metal Surfaces Cleaning: Follow automotive practices to care for your vehicle painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle’s painted surfaces. Repairing Minor Scratches (surface scratch): 1. Clean area to be repaired thoroughly. IMPORTANT: Avoid damage! Do not use rubbing compound on painted surfaces.
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Page 35: Troubleshooting
TROUBLESHOOTING Check WARNING: AVOID INJURY. Read and understand entire Engine Will Not Slow Idle • Carburetion problems. See Safety section before proceeding. your authorized dealer. • Bent or kinked throttle cable. Using Troubleshooting Chart • Bent governor control. If you are experiencing a problem that is not listed in this chart, see •... - Page 36 Machine Check Check High Fuel Consumption • Improper type of fuel. • Plugged air intake system. Excessive Machine • Engine speed too slow. • Operating at too fast ground Vibration • Deck drive belt not tensioned speed for conditions. correctly. •...
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Page 37: Storage
Mower Deck Check Check Mower Blades Do Not • Deck drive belt slipping or Engage broken. Discharge Chute • Grass is wet-mow grass only • Deck belt tension spring not Plugged when dry. installed or broken. • Raise cutting height. •... -
Page 38: Assembly
3. For machines equipped with key switch, turn key to off 6. Remove battery. position. 7. Clean the battery and battery posts. Check the electrolyte level, if your battery is not maintenance free. IMPORTANT: Avoid Damage! Stale fuel can produce varnish 8. - Page 39 Check Hydraulic Oil Level Connect Battery CAUTION: Avoid injury! Prevent Battery Explosions: • Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. • Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.
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Page 40: Specifications
SPECIFICATIONS Model Number 994104 Model Pro-Stance 1934FX Engine Engine Kawasaki Engine Model Number FH580V Engine Power – hp (kW) at 19 (14.2) Maximum RPM Air Cooled Air Cooled Speed Forward Maximum – mph (km/h) 0–8.7 (0–14.0) Reverse Maximum – mph (km/h) 0–4.0 (0–6.4) -
Page 41: Service Parts
Gravely Quality Continues with Quality Service SERVICE PARTS Gravely provides a process to handle your questions or problems, should they arise, to ensure that product quality continues with your Recommended Lubricants authorized Gravely dealer’s parts and service support. Engine Oil – See Applicable Engine Manual... - Page 42 Service Miscellaneous Wiring Schematics GB - 42...
- Page 43 Service Miscellaneous Hydraulic Schematics MX20151 A. Left Hydrostatic Pump Assembly J. Right Hydrostatic Pump Assembly B. Pump Block K. Right Wheel Motor C. Charge Pump L. Inlet Filter D. System Charge Check Shock Valve (Reverse) M.Hydraulic Reservoir E. Manual Bypass F.
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Page 44: Warranty
1000 hours of use, whichever comes first. An upon examination by the Ariens Company to be defective or authorized Gravely dealer will repair any defect in material or worn out. Replacements will be supplied free of charge. - Page 45 • Warranty service must be performed by a respective Ariens or Gravely authorized service representative. • Parts that are not genuine Ariens or Gravely brand service parts are not covered by this warranty. • To find an Ariens or Gravely authorized service representative, contact Ariens at: •...
- Page 46 GRAVELY 655 West Ryan Street Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com...