Wire Welding Set-Up, Spool Gun - Lincoln Electric Dual Maverick 200 Operator's Manual

DUAL MAVERICK ® 200/200X

WIRE WELDING SET-UP, SPOOL GUN

Electrode Positive (+) shown
Work clamp (part
of K2150-1)
In the spool gun mode, the weld output is controlled by the trigger
of the spool gun. The knob on the Dual Maverick display sets
voltage and the spool gun knob sets wire feed speed. Rotating the
knob on the spool gun adjusts the work point (wire feed speed).
Spool gun modes have the option of being "synergic" (when the
wire feed speed is changed, the voltage is automatically modified
up or down to maintain a similar arc length).
Spool guns are also compatible with other wire feed modes, such
as MIG, FCAW and ROOT WAVE. When in a wire feed mode and
the spool gun is connected, the wire feed speed will adjust to
match the potentiometer located on the spool gun, as long as the
wire feed speed is above 70. The wire feed speed may be
adjusted for a separate wire feeder while the spool gun is
connected. If the spool gun's potentiometer is changed to 0 (the
E
F
D
G
C
B
"W" CLOCKED
CONNECTOR
(VIEWED FROM FRONT OF CONNECTOR)
Work cable (part
of K2150-1)
A
B
G
A
D
C
E
F
FIGURE A.6
spool gun pot being adusted all the way to CCW) the user may
manually adjust the wire feed speed.
If desired, a remote can be plugged into the 6 pin connector for
setting the voltage away from the Dual Maverick.
The best spool gun operation is obtained with the Magnum Pro LX
GT spool gun with mechanical gas flow trigger and Magnum Pro
consumables. The standard Magnum PRO 250 LX gun is also
supported but requires an external gas control. The Magnum SG
spool gun and Magnum PRO 100 SG spool gun are not supported.
FIGURE A.7
GRAY
YELLOW
BLACK
GREEN
BLUE
BROWN
RED
A-11
INSTALLATION
K586-1 Deluxe
Gas Regulator
and hose kit
Spool Gun with
mechanical gas
valve (K3569-2)
TORCH
FUNCTIONS
+ -
TORCH
MOTOR
5K
1 3 CW
TORCH
2
POT
TORCH
TRIGGER