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Lincoln Electric Making Fillet Welds Specification Sheet
Lincoln Electric Making Fillet Welds Specification Sheet

Lincoln Electric Making Fillet Welds Specification Sheet

Lincoln electric making fillet welds specification sheet

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APPLICATION
W A V E F O R M
C O N T R O L
Making Fillet Welds with Power Wave AC/DC 1000™ System
Welding Guide
Now from Lincoln - the power
to increase productivity with
Power Wave technology!
Lincoln Power Wave technology
based upon the new Power Wave
AC/DC 1000™ power source
provides the opportunity to
significantly lower the cost of
making fillet welds and at the
same time, makes many of the
issues that cause weld defects
a thing of the past. In some
respects, the Power Wave AC/DC
1000™ describes both a new
generation of equipment and
a new technology for
controlled welding.
Now, from a single power source
it is possible to choose the very
best type of arc characteristic for
the particular job at hand. The
Power Wave AC/DC 1000™
system allows the choice of the
appropriate voltage-current
relationship at the mere "flick
of a switch".
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© Copyright 2005 The Lincoln Electric Company. All rights reserved.
T E C H N O L O G Y
T M
CHOICE AT THE "FLICK OF A SWITCH"
• Constant current (sometimes referred to as variable voltage).
• Constant voltage.
• Square Wave AC.
UNLIMITED AC OUTPUT TAILORING
• Choice of AC frequency (from 10 Hz to 100 Hz).
• Wave balance control to allow more or less DC
positive component.
• Offsetting the AC wave to change the magnitude of the
negative or positive component.
REDUCTION IN DEFECTS
• Virtual elimination of arc-striking problems.
• Virtual elimination of arc blow.
LOWER COSTS
• Documented productivity increases over conventional
submerged arc welding.
Patented. This product is protected by one or more of the following United States patents: 6,809,292;
6,795,778; 6,700,097; 6,697,701; 6,683,278; 6,660,966; 6,600,134; 6,683,278; 6,596,570; 6,570,130;
6,536,660; 6,489,952; 6,472,634; 6,636,776; 6,486,439; 6,441,342; 6,365,874; 6,291,798; 6,207,929;
6,111,216; 4,927,041; 4,861,965 and other pending U.S. patents. Similar patents are maintained in
other countries.
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40% Increase in Travel Speed
5/16" (8mm) Horizontal Fillet Weld
5/32" (4mm) Dia. Electrode
525 Amperes (Both Welds)
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NX-3.50 5/05
®
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Summary of Contents for Lincoln Electric Making Fillet Welds

  • Page 1 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide Now from Lincoln - the power...
  • Page 2 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide DC welding has almost always been the preferred choice for producing submerged arc welds.
  • Page 3 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide Square Wave vs. Sine Wave Figure 2 shows one cycle of a true 60 Hz sine wave with a square wave superimposed upon it.
  • Page 4 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide Square Wave Offset Effect...
  • Page 5 W A V E F O R M C O N T R O L T E C H N O L O G Y APPLICATION Making Fillet Welds with Power Wave AC/DC 1000™ System 5/10 Welding Guide Square Wave Frequency While frequency is historically accepted to be fifty or sixty hertz, the Power Wave AC/DC 1000™...
  • Page 6 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide Penetration vs. Frequency Figure 9 compares three .31” (7.9mm) horizontal fillet welds made at 10, 70 and 90 Hz.
  • Page 7 W A V E F O R M C O N T R O L T E C H N O L O G Y APPLICATION Making Fillet Welds with Power Wave AC/DC 1000™ System 7/10 Welding Guide Power Wave AC/DC 1000™ Deposition Rate Illustrating the ability of Power Wave AC/DC 1000™...
  • Page 8 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide Some Fillet Weld Results` A number of fillet welds made with the Power Wave AC/DC 1000™...
  • Page 9 W A V E F O R M C O N T R O L T E C H N O L O G Y Making Fillet Welds with Power Wave AC/DC 1000™ System Welding Guide CONVERTING TO A POWER WAVE PROCEDURE An easy approach to making a conversion to a Power Wave AC/DC 1000™...
  • Page 10 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice.