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Murray 461603x48A Instruction Book

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Read and keep this book
for future reference. This book contains
important information on SAFETY, PREPARATION,
OPERATION, AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all
the product information is included with the unit.
This information includes
the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws
are followed.
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN
CASE OF LOSS OR THEFT.
F–030767L
MODEL
461603x48A
BUILT IN THE

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Summary of Contents for Murray 461603x48A

  • Page 1 Read and keep this book for future reference. This book contains MODEL important information on SAFETY, PREPARATION, 461603x48A OPERATION, AND MAINTENANCE. PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES.

  • Page 2: Table Of Contents

    For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory.

  • Page 3: Responsibility Of The Owner

    OWNER’S INFORMATION This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most ser- vice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical Engine Exhaust, some of its constituents, and ability.
  • Page 4 OWNER’S INFORMATION b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. 19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
  • Page 5 SAFE MOWING GUIDE Each person that operates power controls and how they work. In an equipment must learn to use correct and emergency, how fast you can stop the safe mowing procedures. To help you blade is important. Learn how to control learn, carefully read the following the mower at all times.
  • Page 6 SAFE MOWING GUIDE store, you must still check the mower engine and transmission cool before When you mow, remember that children according to the assembly instructions. servicing the mower. Remember, exhaust are attracted to the mower. Always use Make sure the mower is correctly fumes are dangerous.
  • Page 7 SAFE MOWING GUIDE Also, the grass bagger will function better feel new or excessive vibration, a blade that is not sharp or at a slow when the engine is operating at maximum immediately stop the engine and check for engine speed you can damage the grass. speed.
  • Page 8 STEPS TO FOLLOW BEFORE MOWING F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. F Fill the fuel tank outside. Clean off spilled fuel. F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments.

  • Page 9: International Pictorials

    INTERNATIONAL PICTORIALS INTERNATIONAL PICTORIALS IMPORTANT: Some of the following pic- Flush Eyes Immediately With Water. 10 DANGER: No Step. torials are located on your unit or on Get Medical Help Fast. 11 DANGER: Keep Feet And Hands literature supplied with the product. Be- Away From Rotating Blade.

  • Page 10: Assembly

    ASSEMBLY MAINTENANCE FREE BATTERY Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery IMPORTANT: Before you attach the battery cables to the charger, have an authorized service center charge the battery.

  • Page 11: Important! Before You Start Mowing

    ASSEMBLY IMPORTANT! BEFORE YOU START MOWING - Check the engine oil. WARNING: Before doing any assembly or mainte- nance to the mower, remove the wire from the spark - Fill the fuel tank with gasoline. plug. - Check the level of the mower housing. - Check the air pressure of the tires.

  • Page 12: Operation

    OPERATION Blade Rotation Control Speed Control Pedal Brake Pedal É É É É É É É É É É É É Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Throttle Control Choke Deck Lift Switch Height-Of-Cut Indicator Figure 2 LOCATION OF CONTROLS...

  • Page 13: Attachments

    OPERATION ATTACHMENTS The engine governor is set at the factory for maximum perform- ance. Do not adjust the governor to increase the speed of the engine. This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, a hopper spreader or a small trailer.

  • Page 14: How To Use The Speed Control Pedal

    OPERATION HOW TO USE THE SPEED CONTROL PEDAL HOW TO DRIVE IN REVERSE Look to the rear. The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of Slowly push the speed control pedal to the REVERSE drive system does not require a shift lever or a clutch pedal.

  • Page 15: How To Set The Parking Brake

    OPERATION HOW TO SET THE PARKING BRAKE Completely push the brake pedal forward. Lift the parking brake lever (Figure 6). Remove your foot from the brake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit.

  • Page 16: How To Operate With The Mower Housing

    OPERATION HOW TO OPERATE WITH THE MOWER HOUSING WARNING: The deflector is a safety device. Do not re- Move the throttle control to the SLOW position. move the deflector. The deflector forces the dis- Move the blade rotation control to the ENGAGE position. charged material toward the ground.

  • Page 17: Before Starting The Engine

    OPERATION BEFORE STARTING THE ENGINE CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids CHECK THE OIL in the fuel can damage the fuel system. NOTE: The engine was shipped from the factory filled with oil.

  • Page 18: Operating Tips

    OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment. For the Before you make an inspection, adjustment (except for the car- blade(s) to disengage correctly, the adjustment must be cor- buretor) or repair, make sure the wire from the spark plug is dis- rect.

  • Page 19: Maintenance

    MAINTENANCE MAINTENANCE CHART FREQUENCY MAINTENANCE REQUIRED COMMENTS Daily or before each Maintenance engine. Refer to the Engine Owner’s Manual. Examine blade(s). Check for cracks, wear, and excessive damage. Remove debris from unit and mowing area Examine all rotating and sliding parts. Check tire inflation.

  • Page 20: How To Remove And Install The Blade

    MAINTENANCE INSPECT BLADE Tighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N–m). WARNING: Before you inspect or remove the blade, 10. Install the mower housing. See “How To Install The Mower disconnect the wire to the spark plug. If the blade hits Housing”.

  • Page 21: How To Check And Adjust The Motion Drive Belt

    MAINTENANCE HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT If the motion drive belt is loose, the belt will slip when; (1) going up If the belt still slips after the belt has been adjusted, then the motion drive belt is worn or damaged and must be replaced. a hill, (2) pulling a heavy load, or (3) the unit will not move forward.

  • Page 22: Maintenance Free Battery

    MAINTENANCE MAINTENANCE FREE BATTERY HOW TO REMOVE THE BATTERY Before you charge the battery, remove the battery. To charge the battery, use a 12 volt battery charger. Charge at To charge or clean the battery, remove the battery from the unit as a rate of 6 amperes for 1 hour.

  • Page 23: Where To Lubricate

    MAINTENANCE WHERE TO LUBRICATE Models with grease fittings: Lubricate with grease gun. Apply grease with a brush to the areas shown. Lubricate the areas shown with engine oil. NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.

  • Page 24: How To Remove The Mower Housing

    MAINTENANCE HOW TO REMOVE THE MOWER HOUSING HOW TO INSTALL THE MOWER HOUSING Move the blade rotation control to the DISENGAGE position. Push the mower housing under the right side of the unit. Remove the level adjustment Put the mower drive belt around the clutch. Make sure the “V” pin and set the mower housing side of the mower drive belt is against the clutch.

  • Page 25: How To Check The Blade Rotation Control

    MAINTENANCE HOW TO CHECK THE BLADE ROTATION CONTROL Engage Position Disengage Position WARNING: To prevent an injury, the blade rotation control must operate correctly. With the engine running, move the blade rotation control to the ENGAGED positon (Figure 18). Move the blade rotation control to the DISENGAGE position. All movement will stop within five seconds.

  • Page 26: How To Level The Mower Housing

    MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better. WARNING: Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug.

  • Page 27: How To Replace The Motion Drive Belt

    MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT Screw REMOVAL Remove the mower housing. See the instructions on “How To Remove The Mower Housing”. Completely push the pedal forward and engage the parking Steering Shaft brake. Assembly Remove the V–idler pulley and spacer. Belt Guide “A”...

  • Page 28: How To Replace The Mower Drive Belts

    MAINTENANCE HOW TO REPLACE THE PRIMARY HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT MOWER DRIVE BELT Remove the mower housing. See the instructions on “How To Remove the mower housing. See the instructions on “How To Remove The Mower Housing”. Remove The Mower Housing”.

  • Page 29: How To Install The Wheels

    MAINTENANCE HOW TO INSTALL THE WHEELS Cotter Pin If the wheels must be removed for service, make sure they are Hub Cap installed as follows. Washer Washer Front Wheel Make sure the valve stem is to the outside of the tractor. Slide the front wheel on the spindle (See Figure 31).

  • Page 30: How To Replace The Fuse

    MAINTENANCE HOW TO REPLACE THE FUSE Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position. If the fuse is blown, the engine will not start. The location of the fuse is next to the battery.

  • Page 31: Trouble Shooting Chart

    TROUBLE SHOOTING CHART PROBLEM: The engine will not start. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. Follow the steps, “How To Start The Engine” in this book. PROBLEM: A hot engine causes a decrease in power. Electric–Start Models: Clean the battery terminals.
  • Page 32 NOTES F–030767L...

  • Page 33: How To Order Repair Parts

    If you are unable to obtain parts or service in the manner outlined above, then contact: MURRAY, INC., Outdoor Power Equipment, Customer Service Dept., P.O. Box 268, Brentwood, TN 37027 (1-800-251-8007) CANADA MURRAY CANADA, INC., Factory Customer Service, 1195 Coutneypark Drive East, Mississauga, Ont. L5T–1R1 (1-800-661-6662) MURRAY, INC.
  • Page 34 MODEL 461603x48A REPAIR PARTS SEAT DECK Á Á Á Á Á Á F–030767L...
  • Page 35 MODEL 461603x48A REPAIR PARTS SEAT DECK Part No. Description Part No. Description 095415 Seat 094469 Cover, Detent with Cup Holder 094154E701 Support, Seat 094483 Cover, Detent 028x23 Push–On Cap 009x47 Bolt 017x47 Washer 015x81 1001054 Bolt, Wing 1001671E700 Plate, Detent...
  • Page 36 MODEL 461603x48A REPAIR PARTS HOOD & GRILL F–030767L...
  • Page 37 MODEL 461603x48A REPAIR PARTS HOOD & GRILLE Part No. Description 26x270 Screw 1001672 Dash 7601029 Trim, Hood 643129 Cable 1001186E700 Hood Assemnly 26x238 Screw 95234 Lens & Reflector Assembly 690113 Cap, Pivot 009x49 Bolt, Shoulder 690114 Base, Pivot 1001169E701 Brace, Right Grille Assembly...
  • Page 38 MODEL 461603x48A REPAIR PARTS MOTION DRIVE F–030767L...
  • Page 39 MODEL 461603x48A REPAIR PARTS MOTION DRIVE Part No. Description Part No. Description 690238 Rod, Cable 690234 Rod, Clutch 26x249 Screw 094815 Nut, Adjusting 1001214 Z Bracket, Cable 094045 Z Latch, Parking Brake 165x136 Spring, Extension 030x20 Pin, Cotter 015x41 Locknut...
  • Page 40 MODEL 461603x48A REPAIR PARTS SECTOR GEAR Part No. Description 009x62 Bolt, Shoulder 15x111 Nut, Lock 015x79 Nut, Flange 094384 Guide, Screw 690146E700 Link, Left Drag 17x168 Washer 015x84 Nut, Flange 690145E700 Link, Right Drag 001x84 Bolt 690180 Bearing, Sector Gear...
  • Page 41 MODEL 461603x48A REPAIR PARTS FRONT AXLE Part No. Description Part No. Description 690067E700 Bracket, Rear Hanger 690198E700 Hanger, Left Deck 15x118 Nut, Flange 26x249 Screw 690232E701 Axle Assembly 01x146 Bolt 030x49 Pin, Hair 690179E701 Spindle Assembly, Left 017x75 Washer 094007E701...
  • Page 42 MODEL 461603x48A REPAIR PARTS FRONT FRAME ASSEMBLY Part No. Description Part No. Description 1001268E701 Frame, Right 015x41 1001269E701 Frame, Left † Assembly, Steering 015x84 Nut, Flange 092644–650 Wheel & Tire Assembly 690182 Stud, Swivel –– 093064 Bearing, Wheel 690406E700 Bracket Ass’y, Suspension...
  • Page 43 MODEL 461603x48A REPAIR PARTS REAR FRAME ASSEMBLY Part No. Description Part No. Description 690094E701 Frame, Rear Hitch 690482E701 Plate 690077E700 Bracket, Seat Deck 690064E700 Bracket, Right Transaxle 26x249 Screw 1001268E701 Frame, Right 015x84 Nut, Flange 1001269E701 Frame, Left 17x168 Washer...
  • Page 44 MODEL 461603x48A REPAIR PARTS ENGINE MOUNT 15 19 F–030767L...
  • Page 45 MODEL 461603x48A REPAIR PARTS ENGINE MOUNT Part No. Description 26x270 Screw 1001672 Dash 95175 Console 26x253 Screw 092317 Cap, Fuel ** 690289 Tank, Fuel 1001503 Control, Throttle 095197 Clamp, Hose ** 7601033 Line, Fuel (Must cut to length) ** ––––––...
  • Page 46 MODEL 461603x48A REPAIR PARTS ELECTRICAL SYSTEM F–030767L...
  • Page 47 MODEL 461603x48A REPAIR PARTS ELECTRICAL SYSTEM Part No. Description 250x92 Harness, Light Wire 092372 Socket, Light 090084 Bulb, Light 250x125 Harness, Chassis Wire 092556 Switch, Ignition 020729 Key, Ignition 091489 Nut, Hex 091488 Cap, Ignition 094136 Switch, Limit 302031 Fuse...
  • Page 48 MODEL 461603x48A REPAIR PARTS MOWER HOUSING SUSPENSION F–030767L...
  • Page 49 MODEL 461603x48A REPAIR PARTS MOWER HOUSING SUSPENSION Part No. Description 094068 Knob 017x45 Washer 094137 Pad, Friction 776060 Pin, Hanger 690550E701 Link, Lift 015x84 Nut, Flange 009x52 Bolt, Shoulder 690578E701 Bracket, Rear Suspension 094025 Bolt, Gauge Wheel 092683 Wheel 031x11...
  • Page 50 MODEL 461603x48A REPAIR PARTS BLADE DRIVE F–030767L...
  • Page 51 MODEL 461603x48A REPAIR PARTS BLADE DRIVE Description Part No. Description Part No. Pulley 094592 Screw 26x249 15x121 Brake Assembly, Left 094640E701 015x98 Plate, Brake Arm 094596E701 Belt, Secondary 037x66 Brake Assembly, Center 094641E701 Belt, Primary 037x96 Nut, Flange 015x79 Pulley, Idler...
  • Page 52 MODEL 461603x48A REPAIR PARTS MOWER HOUSING Part No. Description Part No. Description 009x51 Bolt, Shoulder 1001589E701 Housing, Blade 690128E700 Plate, Suspension 094997SE Bracket, Front Deck 094598E700 Bracket, Right Rear 094918E701 Bracket, Right Gauge Wheel 092104E701 Bracket, Hinge 028x64 Retainer 166x43...

  • Page 53: Slope Guide

    MODEL 461603x48A REPAIR PARTS DECALS Ke No. Description (Location) Part No. Qty. – – Warning 44x7325 – – 1–6 Height Adjust–Lift 44x6279 – – Brake/Park Brake 44x6668 – – Dump Valve 44x6669 – – Deck Height Control 48x5189 – –...
  • Page 54 F–030767L...
  • Page 55 NOTES F–030767L...

  • Page 56: Index

    INDEX Storage, 30 Remove, 24 Throttle Control, 13 Muffler, 19 Adjustments Spark Arrester, 19 Blade Rotation Control, 25 Clutch, 21 Filter, Fuel, 23 Mower Housing, Level, 26 Fuel, Type, 17 Attachments, 13, 56 Check, 17 Fuse, 30 Automatic Drive Disconnect, Type, 17 Operation, 14 Operation...

  • Page 57: Garden Tractor Accessories

    GARDEN TRACTOR ACCESSORIES Make your Garden Tractor do more than you ever imagined. The accessories shown on this page can be used on your Garden Tractor. See the Store or Dealer where you purchased your Garden Tractor. If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book.

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