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Murray 461004x92B Manual

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Read and keep this book
for future reference. This book contains
important information on SAFETY, ASSEMBLY,
OPERATION, AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all
the product information is included with the unit.
This information includes
the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws
are followed.
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE
OF LOSS OR THEFT.
F-05071 1L
MODEL
461004x92B

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Summary of Contents for Murray 461004x92B

  • Page 1 Read and keep this book MODEL for future reference. This book contains important information on SAFETY, ASSEMBLY, 461004x92B OPERATION, AND MAINTENANCE. PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES.

  • Page 2: Table Of Contents

    For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory.

  • Page 3: Responsibility Of The Owner

    OWNER’S INFORMATION This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most ser- vice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical Engine Exhaust, some of its constituents, and ability.
  • Page 4 OWNER’S INFORMATION c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. 18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
  • Page 5 SAFE MOWING GUIDE Each person that operates power controls and how they work. In an equipment must learn to use correct and emergency, how fast you can stop the safe mowing procedures. To help you blade is important. Learn how to control learn, carefully read the following the mower at all times.
  • Page 6 SAFE MOWING GUIDE mower was completely assembled at the of the mower. Stop the engine. Let the When you mow, remember that children store, you must still check the mower engine and transmission cool before are attracted to the mower. Always use according to the assembly instructions.
  • Page 7 SAFE MOWING GUIDE Also, the grass bagger will function better feel new or excessive vibration, a blade that is not sharp or at a slow when the engine is operating at maximum immediately stop the engine and check for engine speed you can damage the grass. speed.
  • Page 8 STEPS TO FOLLOW BEFORE MOWING F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. F Fill the fuel tank outside. Clean off spilled fuel. F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments.

  • Page 9: International Pictorials

    INTERNATIONAL PICTORIALS INTERNATIONAL PICTORIALS IMPORTANT: Some of the following pic- Flush Eyes Immediately With Water. 10 DANGER: No Step. torials are located on your unit or on Get Medical Help Fast. 11 DANGER: Keep Feet And Hands literature supplied with the product. Be- Away From Rotating Blade.

  • Page 10: Assembly

    ASSEMBLY ASSEMBLY WARNING: Before doing any assembly or mainte- nance to the mower, remove the wire from the spark This instruction book is for several models. Some parts or accesso- plug. ries are not included on all models. Read and follow the assembly and adjustment instructions for your mower.

  • Page 11: How To Install The Seat

    ASSEMBLY HOW TO INSTALL THE SEAT Use the fasteners shown below to install the seat. The fasteners are Check the operating position of the seat. If the seat needs to shown at full size. be adjusted, loosen the two wing bolts. Slide the seat forward or backward along the seat adjusting holes as shown.

  • Page 12: How To Assemble The Gauge Wheels

    ASSEMBLY HOW TO ASSEMBLE THE GAUGE WHEELS Use the fasteners shown below to install the gauge wheels. The fasteners are shown at full size. 31x11 17x91 Gauge Wheel Axle Bolt Attach the gauge wheels to the axle bolts with the fasteners. Figure 3 NOTE: The axle bolt is mounted in the LOW position.

  • Page 13: How To Install The Mower Housing

    ASSEMBLY HOW TO INSTALL THE MOWER HOUSING For shipping purposes, the back of the front hanger is secured with a plastic tie. Cut the plastic tie. Use the fasteners shown below to install the mower housing. The Attach the front hanger to the mower housing with the hanger fasteners are shown at full size.

  • Page 14: Important! Before You Start Mowing

    ASSEMBLY IMPORTANT! BEFORE YOU START MOWING - Check the engine oil. WARNING: Before doing any assembly or mainte- nance to the mower, remove the wire from the spark - Fill the fuel tank with gasoline. plug. - Check the air pressure of the tires. - Check the level of the mower housing.

  • Page 15: Operation

    OPERATION Throttle Control Lever Blade Rotation Control Clutch / Brake Pedal Shift Lever Lift Lever Figure 7 LOCATION OF CONTROLS BLADE ROTATION CONTROL: Use the blade rotation ignition key, the ignition key switch will automatically default to the control to start and stop the rotation of the blade and also to control recommended RUN-MOW position for normal mowing.

  • Page 16: Attachments

    OPERATION ATTACHMENTS weight is 300 pounds. Gross weight is the weight of the attachment or trailer and any load that might be on or in it. This unit can use many different attachments. See the attachment Do not operate on a slope that is greater than 10 degrees when page in this book.

  • Page 17: How To Use The Blade Rotation Control

    OPERATION HOW TO USE THE BLADE ROTATION CONTROL The blade rotation control is next to the steering wheel (Figure 9). Disengage Use the blade rotation control to engage the blade(s) or to operate Position a snow thrower attachment. Before you start the engine, make sure the blade rotation con- trol is in the DISENGAGE position.

  • Page 18: How To Set The Parking Brake

    OPERATION HOW TO SET THE PARKING BRAKE Completely push the clutch/brake pedal forward. Lift the parking brake lever (Figure 10). Remove your foot from the clutch/brake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit.

  • Page 19: How To Operate With The Mower Housing

    OPERATION HOW TO OPERATE WITH THE MOWER HOUSING WARNING: The deflector is a safety device. Do not re- Slowly move the blade rotation control to the ENGAGE move the deflector. The deflector forces the dis- position. charged material toward the ground. Always keep the Push the clutch/brake pedal completely forward.

  • Page 20: Before Starting The Engine

    OPERATION BEFORE STARTING THE ENGINE CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids CHECK THE OIL in the fuel can damage the fuel system. NOTE: The engine was shipped from the factory filled with oil.

  • Page 21: Operating Tips

    OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment. For the Before you make an inspection, adjustment (except for the car- blade(s) to disengage correctly, the adjustment must be cor- buretor) or repair, make sure the wire from the spark plug is dis- rect.

  • Page 22: Maintenance

    MAINTENANCE MAINTENANCE CHART FREQUENCY MAINTENANCE REQUIRED COMMENTS Daily or before each Maintenance engine. Refer to the Engine Owner’s Manual. Examine blade(s). Check for cracks, wear, and excessive damage. Remove debris from unit and mowing area Examine all rotating and sliding parts. Check tire inflation.

  • Page 23: How To Remove And Install The Blade

    MAINTENANCE INSPECT BLADE Tighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N-m). WARNING: Before you inspect or remove the blade, 10. Install the mower housing. See “How To Install The Mower disconnect the wire to the spark plug. If the blade hits Housing”.

  • Page 24: How To Adjust The Blade Rotation Control

    MAINTENANCE Attach the wire to the spark plug. Mow for a short distance and HOW TO ADJUST THE BLADE ROTATION CONTROL again check the quality of cut. If necessary, move the blade drive spring to the bottom hole. WARNING: To prevent an injury, the blade rotation control must operate correctly.

  • Page 25: How To Check And Adjust The Drive Brake

    MAINTENANCE HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the clutch/brake pedal forward. Set the parking brake. Move the shift lever to the neutral (N) position. Push the unit. Drive Brake If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as follows.

  • Page 26: How To Adjust The Shift Lever

    MAINTENANCE HOW TO ADJUST THE SHIFT LEVER If the NEUTRAL position on the shift lever does not match neutral on the gearbox, adjust the shift lever as follows. Adjuster Stop the engine. Plate Move the lift lever to the DECK LEVEL position (see Figure 30). WARNING: The lift lever is spring loaded.

  • Page 27: Where To Lubricate

    MAINTENANCE WHERE TO LUBRICATE Models with grease fittings: Lubricate with grease gun. Apply grease with a brush to the areas shown. Lubricate the areas shown with engine oil. NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.

  • Page 28: How To Remove The Mower Housing

    MAINTENANCE HOW TO REMOVE THE MOWER HOUSING HOW TO INSTALL THE MOWER HOUSING Move the blade rotation control to the DISENGAGE position. Push the mower housing under the right side of the unit. Move the lift lever to the level adjustment position (Figure 25). Put the mower drive belt around the stack pulley.

  • Page 29: How To Adjust The Gauge Wheels

    MAINTENANCE HOW TO ADJUST THE GAUGE WHEELS The axle bolts for the gauge wheels were mounted in the LOW cut position. To change the position of the gauge wheels, move the axle bolts as follows. Gauge Wheel IMPORTANT: Before you adjust the gauge wheels, you must do Axle Bolt the following.

  • Page 30: How To Level The Mower Housing

    MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better. WARNING: Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug.

  • Page 31: How To Replace The Motion Drive Belt

    MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT REMOVAL Remove the mower housing. See the instructions on “How To Shifter Bracket Remove The Mower Housing”. Completely push the pedal forward and engage the parking brake. Remove the idler pulleys (Figure 33). Shift Link Hair Idler Pulley...
  • Page 32 MAINTENANCE INSTALLATION Slide the motion drive belt between the stack pulley and the belt guides (Figure 36). Install the motion drive belt on the top pulley of the stack pulley. Make sure the “V” side of the belt is against the pulley. Push the motion drive belt through the opening between the steering plate and the engine plate.

  • Page 33: How To Replace The Mower Drive Belts

    MAINTENANCE HOW TO REPLACE THE PRIMARY HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT MOWER DRIVE BELT Remove the mower housing. See the instructions on “How To Remove the mower housing. See the instructions on “How To Remove The Mower Housing”. Remove The Mower Housing”.

  • Page 34: How To Install The Wheels

    MAINTENANCE HOW TO INSTALL THE WHEELS Cotter Pin If the wheels must be removed for service, make sure they are Hub Cap installed as follows. Washer Washer Front Wheel Make sure the valve stem is to the outside of the tractor. Slide the front wheel on the spindle (See Figure 40).

  • Page 35: How To Replace The Fuse

    MAINTENANCE HOW TO REPLACE THE FUSE Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position. If the fuse is blown, the engine will not start. The location of the fuse is next to the battery.

  • Page 36: Trouble Shooting Chart

    TROUBLE SHOOTING CHART PROBLEM: The engine will not start. Replace the fuel filter. Follow the steps, “How To Start The Engine” in this book. PROBLEM: Excessive vibration. Electric-Start Models: Clean the battery terminals. Tighten the Replace the blade. cables. Check for loose engine bolts. Drain the fuel tank.

  • Page 37: How To Order Repair Parts

    See the individual engine or transmission warranties. If you are unable to obtain parts or service in the manner outlined above, then contact: MURRAY, INC., Outdoor Power Equipment, Customer Service Dept., P.O. Box 268, Brentwood, TN 37027 (1-800-251-8007) CANADA MURRAY CANADA, INC., Factory Customer Service, 1195 Coutneypark Drive East, Mississauga, Ont.
  • Page 38 MODEL 461004x92B REPAIR PARTS SEAT DECK F-05071 1L...
  • Page 39 MODEL 461004x92B REPAIR PARTS SEAT DECK Part No. Description Part No. Description 1001028 Seat 009x39 Shoulder, Bolt 094154E701 Support, Seat 017x57 Washer 028x23 Push-On Cap 030x20 Pin, Cotter 017x47 Z Washer 166x39 Spring 1001054 Bolt, Wing 094018E701 Bracket, PTO 001x45...
  • Page 40 MODEL 461004x92B REPAIR PARTS HOOD AND DASH F-05071 1L...
  • Page 41 MODEL 461004x92B REPAIR PARTS HOOD AND DASH Part No. Description Part No. Description 1001593E700 Dash 1001815 Insert, Right Hood 26x270 Screw 26x263 Screw 1001491 Bearing, Upper Steering 015x82 26x238 Screw 15x124 093007E701 Panel, Access 26x201 Screw 095218 Panel, Left Side...
  • Page 42 MODEL 461004x92B REPAIR PARTS MOTION DRIVE F-05071 1L...
  • Page 43 MODEL 461004x92B REPAIR PARTS MOTION DRIVE Part No. Description Part No. Description 690366 Z Lever, Shift 091923 Tire * 092697 Grip 407049 Tube 690131 Z Plate, Adjusting 094045 Z Latch, Parking Brake 015x88 021544 Pedal 17x103 Washer 037x68 Belt, Drive...
  • Page 44 MODEL 461004x92B REPAIR PARTS SECTOR GEAR Part No. Description 009x62 Bolt, Shoulder 15x111 Nut, Lock 015x79 Nut, Flange 094384 Guide, Screw 690146E700 Link, Left Drag 17x168 Washer 015x84 Nut, Flange 690145E700 Link, Right Drag 001x84 Bolt 690180 Bearing, Sector Gear...
  • Page 45 MODEL 461004x92B REPAIR PARTS FRONT AXLE Part No. Description Part No. Description 690067E700 Bracket, Rear Hanger 690198E700 Hanger, Left Deck 15x118 Nut, Flange 26x249 Screw 690232E701 Axle Assembly 01x146 Bolt 030x49 Pin, Hair 690179E701 Spindle Assembly, Left 017x75 Washer 094007E701...
  • Page 46 MODEL 461004x92B REPAIR PARTS FRONT FRAME ASSEMBLY Part No. Description Part No. Description 1001928E701 Frame, Right 17x152 Washer 1001927E701 Frame, Left 015x41 015x84 Nut, Flange 025x15 Screw 690182 Stud, Swivel 690192E701 Guide, Belt 690406E700 Bracket Ass’y, Suspension † Assembly, Steering *...
  • Page 47 MODEL 461004x92B REPAIR PARTS REAR FRAME ASSEMBLY Part No. Description Part No. Description 690094E701 Frame, Rear Hitch 690151 Spacer, Lifter 690077E700 Bracket, Seat Deck 002x85 Bolt, Carriage 26x249 Screw 015x79 Nut, Flange 015x84 Nut, Flange 1001978E701 Bracket, Right Shift 17x168...
  • Page 48 MODEL 461004x92B REPAIR PARTS ENGINE MOUNT ASSEMBLY F-05071 1L...
  • Page 49 MODEL 461004x92B REPAIR PARTS ENGINE MOUNT ASSEMBLY Part No. Description Part No. Description 092317 Cap, Fuel ** 01x140 Bolt 690289 Tank, Fuel 711851 Gasket 26x253 Screw 06x103 Bolt 26x229 Screw 690541 Tube, Right Exhaust 26x213 Screw 690542 Tube, Left Exhaust...
  • Page 50 MODEL 461004x92B REPAIR PARTS ELECTRICAL SYSTEM F-05071 1L...
  • Page 51 MODEL 461004x92B REPAIR PARTS ELECTRICAL SYSTEM Part No. Description 250x92 Harness, Light Wire 1001716 Socket, Light 090084 Bulb, Light 250x138 Harness, Chassis Wire 1001993 Switch, Ignition 020729 Key, Ignition 091489 Nut, Hex 091488 Cap, Ignition 094136 Switch, Limit (PTO) 302031...
  • Page 52 MODEL 461004x92B REPAIR PARTS MOWER HOUSING SUSPENSION F-05071 1L...
  • Page 53 MODEL 461004x92B REPAIR PARTS MOWER HOUSING SUSPENSION Part No. Description 094068 Knob 017x45 Washer 094137 Pad, Friction 095194 Pin, Hanger 690550E701 Link, Lift 015x84 Nut, Flange 009x52 Bolt, Shoulder 690578E701 Bracket, Rear Suspension 094025 Bolt, Gauge Wheel 092683 Wheel 031x11...
  • Page 54 MODEL 461004x92B REPAIR PARTS BLADE DRIVE F-05071 1L...
  • Page 55 MODEL 461004x92B REPAIR PARTS BLADE DRIVE Description Part No. Description Part No. Pulley 094592 Bracket, Brake Plate 094602E701 15x121 Screw 26x249 015x98 Brake Assembly, Left 094640E701 Belt, Secondary 037x66 Plate, Brake Arm 094596E701 Belt, Primary 037x96 Brake Assembly, Center 094641E701...
  • Page 56 MODEL 461004x92B REPAIR PARTS MOWER HOUSING Part No. Description Part No. Description 009x51 Bolt, Shoulder 094919E701 Bracket, Left Gauge Wheel 690128E701 Plate, Suspension 002x53 Bolt, Carriage 094598E700 Bracket, Right Rear 690204E701 Housing, Blade 092104E700 Bracket, Hinge 094997SE Bracket, Front Deck...
  • Page 57 NOTES F-05071 1L...

  • Page 58: Slope Guide

    F-05071 1L...

  • Page 59: Index

    INDEX Remove, 28 Muffler, 22 Adjustments Filter, Fuel, 27 Spark Arrester, 22 Blade Rotation Control, 24 Fuel, Type, 20 Clutch, 25 Fuse, 35 Drive Brake, 25 Mower Housing, Level, 30 Check, 20 Shift Lever, 26 Type, 20 Headlight, Replace Light Bulb, 35 Attachments, 16, 60 Operation Headlight Switch, Location, 15...

  • Page 60: Garden Tractor Accessories

    GARDEN TRACTOR ACCESSORIES Make your Garden Tractor do more than you ever imagined. The accessories shown on this page can be used on your Garden Tractor. See the Store or Dealer where you purchased your Garden Tractor. If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book.

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