Acetal husky 307, stand mount, pro/ delta spray packages 100 psi (0.7 mpa, 7 bar) maximum fluid working pressure 100 psi (0.7 mpa, 7 bar) maximum air inlet pressure (22 pages)
Summary of Contents for Graco DutyMax DH230 HD
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Be familiar with the controls and the proper usage of the equipment. Save these instructions. Related Manuals: 308491 DutyMax DH/GH230 Gun 334654 Pump 309495 DutyMax GH300 Gun 310812 Electric Motor ti25306a ti25305a Standard Series ProContractor Series Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
Models Models DutyMax EH230 HD Model: Standard ProContractor 24W941 ✓ 24W942 ✓ DutyMax DH230 HD Model: Standard ProContractor 17G592 ✓ DutyMax GH230 HD Model: Standard ProContractor 120V Motor Kit 120V ETL/CSA/UL Motor Kit 24W943 ✓ 24W944 ✓ ✓ 24W945 ✓...
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
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Warnings GROUNDING This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug.
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All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
Warnings Internal Combustion Engine Warnings FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.
Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco replacement parts or accessories that are rated a minimum of 3300 psi (22.8 MPa, 228 bar).
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Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Graco. • Do not use the hose as a strength member to pull or lift the equipment.
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Warnings ENTANGLEMENT HAZARD Rotating parts can cause serious injury. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Do not wear loose clothing, jewelry or long hair while operating equipment. • Equipment can start without warning.
Grounding Grounding Grounding Procedure for Grounding Procedure for Gas Engine Electric Motor HIGH VOLTAGE ELECTRIC SHOCK HAZARD The equipment must be grounded to This equipment uses high voltage power. reduce the risk of static sparking. Static Improper contact with high voltage sparking can cause fumes to ignite or equipment will cause death or serious explode.
Grounding Extension Cords Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the Use an extension cord with an undamaged pail and the other end to a true earth ground ground contact. If an extension cord is such as a water pipe.
Setup Setup Lift belt guard. Remove belt. Tilt engine/motor and remove engine/motor. Change Engine or Motor ti18192a Tilt engine/motor. Install engine/motor. Turn motor OFF and unplug or turn Install belt. Lower belt guard. engine to the OFF/STOP position. Loosen belt guard knob and motor clamp.
Setup Complete Setup All sprayers except ProContractor: Connect appropriate Graco high-pressure hose to sprayer. ti18418b When spraying texture, remove inlet strainer and filter bowl screen. Install hose to spray gun and tighten securely. ti8692a ti18418a Fill throat packing nut with TSL to prevent premature packing wear.
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Setup 10. Check hydraulic oil level. See page 29 DIESEL ENGINE for hydraulic oil specifications. Add hydraulic oil as needed until the level is between the MIN and MAX (Safe Range when cold). Hydraulic tank capacity is five quarts (4.75 liters). Safe Range (cold) ti5243a 11.
Setup Pressure Relief Procedure Move pump valve to OFF and turn pressure control knob fully counter- clockwise to lowest setting. Follow the Pressure Relief Procedure whenever you see this Disengage trigger lock. Hold metal part symbol. of gun firmly to side of grounded metal pail, and trigger gun to relieve pressure.
Startup (Internal Combustion Models) Startup (Internal Combustion Models) Start a gasoline engine, see step 5. Start a Diesel engine, see step 6. Start gasoline engine: Move fuel valve to open. Place displacement pump in grounded metal pail partially filled with flushing fluid.
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Startup (Internal Combustion Models) Pull starter rope. Grip the starter rope handle. Gently pull the rope until it is extended to the full length revealing the RED indicator mark on the rope. ti5263a After engine starts, move choke to open. ti28302a Without releasing the starter rope handle allow the rope to rewind...
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Startup (Internal Combustion Models) Set hydraulic pump valve ON (hydraulic motor is now active). FLUSH ti9687a 11. Inspect for leaks. If leaks occur, turn Increase pressure enough to start sprayer OFF immediately. Perform hydraulic motor stroking and allow fluid Pressure Relief Procedure, page 15. to circulate for 15 seconds;...
Startup (Electric Models) Startup (Electric Models) Plug cord into outlet. For three phase electric motors: If red phase sequence light is on or blinking, remove plug from outlet and turn phase sequence screw 180°. Place displacement pump in grounded metal pail partially filled with flushing fluid.
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Startup (Electric Models) Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pressure down, turn prime valve horizontal. High-pressure spray is able to inject toxins into the body and cause serious bodily injury.
How to Spray How to Spray Switch Tip and Guard Spray ™ Assembly Spray test pattern. Increase pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges. Perform Pressure Relief Procedure, page 15. Engage gun trigger lock.
How to Spray Clear Tip Clogs Release trigger, engage trigger lock. Rotate Switch Tip. Disengage trigger lock. Trigger gun to clear clog. ti25149a Lift and turn pivot lock 90° to unlock hose reel. Pull on hose to remove it from hose reel.
Clean Up Clean Up Turn motor switch ON or turn engine ON and start engine. Turn hydraulic pump valve ON. Turn prime valve forward to SPRAY position. Perform Pressure Relief Procedure, page 15. Remove Guard and SwitchTip. ti8687a Remove displacement pump from paint and place in flushing fluid.
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Clean Up Move gun to waste pail, hold gun against Engage trigger lock. Remove filters from pail, trigger gun to thoroughly flush gun and sprayer, if installed. Clean and system. Release trigger and engage inspect. Reinstall filters. trigger lock. ti15018a ti8692a 10.
Maintenance Maintenance DIESEL ENGINE, AFTER THE FIRST 50 HOURS OF OPERATION: Drain engine oil and refill with clean oil. Replace oil filter. Reference Kohler Engine Owner's Manual for correct oil grade. WEEKLY: Remove engine air filter cover and clean element. Replace element, if necessary.
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Maintenance Hydraulic Oil/Filter Install drain plug (2) and oil filter (227). tighten oil filter additional 3/4 turn after Change gasket contacts the base. Place drip pan or rags under sprayer to Fill with oil tank with five quarts (4.75 catch hydraulic oil that drains out. liters) of hydraulic oil.
Hydraulic fluid too low Shut off sprayer. Add fluid*. See page 16 Belt worn or broken or off Replace. Hydraulic pump worn or Bring sprayer to Graco damaged distributor for repair Dried paint seized paint pump Service pump. See manual 334654 Hydraulic motor not shifting Set pump valve OFF.
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Power switch is not ON Turn power switch ON Tripped circuit breaker Check circuit breaker at power source. Reset motor switch *Check hydraulic fluid level often. Do no allow it to become too low. Use only Graco hydraulic fluid, page 16. 334606J...
Standard Series Pump Standard Series Loosen jam nut. Unscrew pump. Pump Removal See pump manual 334654 for pump repair. Flush pump. Installation Perform Pressure Relief Procedure, page 15. Remove strainer and paint hose. NOTICE If pump jam nut loosens during operation, the threads of the bearing housing and drive train will be damaged.
Push pin into hole. Push retaining ring into groove. Removal See pump manual 334654 for pump repair. Flush pump. Perform Pressure Relief Procedure, Fill packing nut with Graco TSL. page 15. ti18418a Remove paint hose fitting and paint hose from pump fitting. ti8828a...
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ProContractor Series Pump Slide coupler cover up to fully expose rod Open clamp. couplers. ti8833a ti8829a Remove pump from unit. Remove rod couplers. ti8832a ti8830a Installation Remove pin. If needed, place pump rod in adjustment casting and pull pump to extend rod. ti8831a NOTE: Support pump with your hand before opening t-handle.
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ProContractor Series Pump Notes 334606J...
DutyMax EH/GH230/300 HD Standard Series DutyMax EH/GH230/300 HD Standard Series Parts ti25305a 334606J...
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DutyMax EH/GH230/300 HD Standard Series GH230/300 Standard Series Frame and Belt Guard Parts Ref. Torque Ref. Torque Inflate tires to 25-35 psi 120-130 in-lb (13.6 - 14.7 N•m) (1.7-2.4 bar) ti25332a 334606J...
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DutyMax EH/GH230/300 HD Standard Series Parts List Ref. Part Description Qty. Ref. Part Description Qty. 17D046 LABEL, brand, side 101354 PIN, spring, straight (EH300DI) 260212 SCREW, hex washer hd, 17D048 LABEL, brand, side thd form (GH300DI) 112827 BUTTON, snap 24M397 HANDLE, cart 114271 STRAP, retaining 24M086 RAIL, belt guard, assy...
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▲Danger and Warning labels are available at no 24M668 KIT, 3.0 hp (includes all cost parts listed on this page) 119a 15E669 MOTOR, electric 3 HP, 230V AC 100002 SCREW, set 15B804 LABEL, Graco 162▲ 189930 LABEL, warning 334606J...
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DutyMax EH/GH230/300 HD Standard Series DutyMax GH230 HDGasoline Engine Parts Ref. Torque Ref. Torque 120-130 in-lb (13.6 - 14.7 N•m) Apply Loctite 242 58-62 in-lb (6.6 - 7.0 N•m) 119a 119a ti25480a Ref. Part Description Qty. Ref. Part Description Qty. 248944 KIT, gas engine 6.5 hp 100023...
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DutyMax EH/GH230/300 HD Standard Series DutyMax EH/GH230 HD Spray Gun & Hose Parts Qty. Ref. Part No. Description 202a 240797 HOSE, grounded, nylon; 3/8 in. ID; cpld 3/8-18 npsm; 50 ft (15 m); spring 202c guards both ends 202b 241735 HOSE, grounded, nylon; 202e 1/4 in.
DutyMax DH230/EH/GH230/300 HD DutyMax DH230/EH/GH230/300 HD ProContractor Series ti25306a ti28438a DutyMax DH230 HD DutyMax EH/GH230/300 HD 334606J...
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DutyMax DH230/EH/GH230/300 HD DH230/EH/GH230/300 HD Frame and Belt Guard Parts Ref. Torque Ref. Torque Inflate tires to 25-35 psi 120-130 in-lb (13.6 - 14.7 N•m) (1.7-2.4 bar) ti25333a 334606J...
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DutyMax DH230/EH/GH230/300 HD Parts List Ref. Part Description Qty. Ref. Part Description Qty. 17D044 LABEL, brand, side 16D576 LABEL, made in USA with (GH230DI) global component 17D046 LABEL, brand, side 110963 SCREW, cap, flange head (EH300DI) 260212 SCREW, hex washer hd, 17D048 LABEL, brand, side thd form (GH300DI)
Technical Data Technical Data DutyMax EH230 HD Standard Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Motor 2.2 kW 3.0 HP Voltage, Amperage Frequency Phase 220 VAC, 15.0 A 220 VAC, 15.0 A, 50 Hz, 1 phase 50 Hz, 1 phase...
Technical Data DutyMax EH300 HD Standard Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Motor 5.5 kW 7.5 HP Voltage, Amperage Frequency Phase 400 VAC, 11.0 A 400 VAC, 11.0 A, 50 Hz, 3 phase 50 Hz, 3 phase Maximum tip size...
Technical Data DutyMax GH230 HD Standard Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 200 cc (6.5 HP) Maximum tip size 0.053 Maximum free-flow delivery 2.35 gpm...
Technical Data DutyMax GH300 HD Standard Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 270 cc / 305 cc (9.0 HP / 10.0 HP) Maximum tip size 0.057 Maximum free-flow delivery...
Technical Data DutyMax EH230 HD ProContractor Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Engine 2.2 kW 3.0 HP Voltage, Amperage Frequency Phase 220 VAC, 15.0 A 220 VAC, 15.0 A, 50 Hz, 1 phase 50 Hz, 1 phase Maximum tip size...
Technical Data DutyMax EH300 HD ProContractor Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Engine 5.5 kW 7.5 HP Voltage, Amperage Frequency Phase 400 VAC, 11.0 A 400 VAC, 11.0 A, 50 Hz, 3 phase 50 Hz, 3 phase Maximum tip size...
Technical Data DutyMax DH230/GH230 HD ProContractor Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine DH230 350 cc (6.7 HP) GH230 200 cc (6.5 HP) Maximum tip size 0.053...
Technical Data DutyMax GH300 HD ProContractor Series Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 270 cc / 305 cc(9.0 HP / 10.0 HP) Maximum tip size 0.057 Maximum free-flow delivery...
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Technical Data GH230/300 OEM 24W299 Hydraulic Return, Hydraulic 37º flare, Inlet, 37º flare, 1.813 in. 3/4-16 UNF-2A 3/4-16 UNF-2A (46.05 mm) 2.25 in. (57.15 mm) 2.25 in. (57.15 mm) 1.813 in. (46.05 mm) 1.813 in. 3/4 - 14 (46.05 mm) NPT Male Mounting Screw (4), Socket Cap Screw 1in.
Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication.