Lennox ELXA Series Unit Information

Lennox ELXA Series Unit Information

Air handler units

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Service Literature
ELXA series blower−coil units are designed for upflow or
horizontal air and indoor applications only. ELXA blower
units are available in six models; 072, 090, 120, 150, 180
and 240. The units match up with ELXC condensing units
and ELXP heat pump units charged with HFC−410A re-
frigerant.
Information and specifications contained in this manual
are subject to change. Procedures outlined in this manual
are presented as a recommendation only and do not su-
persede or replace local or state codes.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
WARNING
Electric shock hazard! - Disconnect all power
supplies before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
To prevent serious injury or death:
1. Lock-out/tag-out before performing maintenance.
2. If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove fan
belt where applicable, and ensure all controllers
and thermostats are set to the "OFF" position before
performing maintenance.
3. Always keep hands, hair, clothing, jewelry, tools, etc.
away from moving parts.
UNIT INFORMATION
100069
April 20, 2023
ELXA SERIES AIR HANDLER UNITS
Page 1

Table of Contents

SPECIFICATIONS ..........................................................2
BLOWER DATA ..............................................................4
I - UNIT COMPONENTS ..............................................19
II − REFRIGERATION SYSTEM ..................................20
IV − Electric Heat Components ....................................21
Supply Air Inverter Startup............................................22
Verify Proper Operation ................................................23
Sequence of Operation ................................................24
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
ELXA
6 - 20 TONS

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Summary of Contents for Lennox ELXA Series

  • Page 1: Table Of Contents

    6 – 20 TONS April 20, 2023 ELXA SERIES AIR HANDLER UNITS ELXA series blower−coil units are designed for upflow or horizontal air and indoor applications only. ELXA blower units are available in six models; 072, 090, 120, 150, 180 and 240.
  • Page 2: Specifications

    SPECIFICATIONS General Model No. EL072XASS EL090XASD Data Nominal Tonnage Blower Type MSAV Multi-Stage Air Volume MSAV Multi-Stage Air Volume ® ® Connections No. of Circuits Liquid line o.d. - in. (sweat) (1) 5/8 (2) 5/8 Suction/Vapor line o.d. - in. (sweat) (1) 7/8 (2) 7/8 Condensate drain - in.
  • Page 3 OPTIONS / ACCESSORIES Item Catalog ELECTRIC HEAT 10 kW 208/240V-3ph - T3EH0010LM1Y 46W50 460V-3ph - T3EH0010LM1G 46W55 575V-3ph - T3EH0010LM1J 46W60 15 kW 208/240V- 3ph - T3EH0015LM1Y 46W51 460V-3ph - T3EH0015LM1G 46W56 46W61 575V-3ph - T3EH0015LM1J 46W52 25 kW 208/240V-3ph - T3EH0025LM1Y 460V-3ph - T3EH0025LM1G 46W57 575V-3ph - T3EH0025LM1J...
  • Page 4: Blower Data

    BLOWER DATA EL072XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1200...
  • Page 5 BLOWER DATA EL090XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1600...
  • Page 6 BLOWER DATA EL120XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 2000...
  • Page 7 BLOWER DATA EL150XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 2600...
  • Page 8 BLOWER DATA EL180XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3200...
  • Page 9 BLOWER DATA EL240XA BLOWER PERFORMANCE FOR ALL UNITS ADD: 1 - Wet indoor coil air resistance of selected unit. pages 11 and 12. Then determine from table the blower motor hp and drive rpm required. See page 10 STATIC PRESSURE EXTERNAL TO UNIT - Inches Water Gauge Volume RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 4200...
  • Page 10 NOTE - Using total air volume and system static pressure requirements, determine from blower performance tables rpm and motor horsepower required. Maximum usable horsepower of motors furnished by Lennox are shown. In Canada, nominal motor horsepower is also maximum usable motor horsepower. If motors of comparable horsepower are used, be sure to keep within the service factor limitations outlined on the motor nameplate.
  • Page 11 BLOWER DATA EL072-090XA ACCESSORY AIR RESISTANCE Total Resistance - in. w.g. Air Volume Wet Coil 4-Inch Filters Electric Hot Water (cfm) Economizer Heat Coil MERV 8 MERV 13 1600 0.05 0.07 0.00 0.03 0.02 0.00 0.08 1700 0.06 0.08 0.00 0.03 0.03 0.00...
  • Page 12 BLOWER DATA EL180-240XA ACCESSORY AIR RESISTANCE Total Resistance - in. w.g. Air Volume Wet Coil 4-Inch Filters Electric Hot Water (cfm) Economizer Heat Coil MERV 8 MERV 13 3250 0.07 0.06 0.00 0.01 0.02 0.04 0.16 3500 0.07 0.07 0.00 0.01 0.02 0.05...
  • Page 13 OPTIONAL ELECTRIC HEAT DATA - EL072XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 1.5 hp 2 hp 1.5 hp 2 hp 10 kW 25,600 28,700 31,400...
  • Page 14 OPTIONAL ELECTRIC HEAT DATA - EL090XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 2 hp 3 hp 2 hp 3 hp 10 kW 25,600 28,700 31,400...
  • Page 15 OPTIONAL ELECTRIC HEAT DATA - EL120XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 2 hp 3 hp 2 hp 3 hp 10 kW 25,600 28,700 31,400...
  • Page 16 OPTIONAL ELECTRIC HEAT DATA - EL150XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 3 hp 5 hp 3 hp 5 hp 10 kW 25,600 28,700 31,400...
  • Page 17 OPTIONAL ELECTRIC HEAT DATA - EL180XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 3 hp 5 hp 3 hp 5 hp 20 kW 14.8 50,600 16.5...
  • Page 18 OPTIONAL ELECTRIC HEAT DATA - EL240XA Total Unit + Electric Heat Total Unit + Electric Heat Minimum Circuit Maximum Overcurrent Electric Heat Volts Btuh Ampacity Protection Size Input Input Output Steps 5 hp 7.5 hp 5 hp 7.5 hp 20 kW 14.8 50,600 16.5...
  • Page 19: I - Unit Components

    I - UNIT COMPONENTS G – Freezestats S49, S50 Each unit is equipped with a low temperature switch A − Variable Frequency Drive A96 (freezestat) located on the evaporator coil; S49 (first cir- Air handler units are equipped with a VFD which alters cuit), S50 (second circuit), on the corresponding evapora- the supply power frequency and voltage to the blower mo- tor coils.
  • Page 20: Refrigeration System

    BLOWER SPEED SWITCHING RELAY (K264) GROUND LUG BLOWER RELAY TERMINAL BLOCK (K43) (TB13) TERMINAL STRIP (TB1) MSAV CONTROL BOARD (A183) MSAV RELAY (K232) K220 RELAY (FIELD INSTALLED) INVERTER (A96) CONTROL PANEL FIGURE 2. Unit Control Box Arrangement II − REFRIGERATION SYSTEM Units are equipped with single refrigerant circuit (072) or dual refrigerant circuit (090−240).
  • Page 21: Electric Heat Components

    Adjusting Belt Tension Place belt over all three pulleys. BELT TENSIONER Using a 15/16" wrench on the tensioner body nut, apply force until marks align as shown. While holding the tensioner in this position, tighten the mounting bolt to 23 ft−lbs using a 9/16"...
  • Page 22: Supply Air Inverter Startup

    Set Low Speed Minimum Position Supply Air Inverter Startup 1 - Initiate a blower (G) only AND occupied demand A-General from the room thermostat or control system. Units equipped with a supply air inverter are available 2 - Set the ventilation speed switch on the VFD control which provide three blower speeds.
  • Page 23: Verify Proper Operation

    TABLE 1 LVC2 BOARD TERMINAL DESIGNATIONS LVC2 BOARD BLOWER OUTPUTS Output Voltage Blower Operation Terminals RL-SD 1VDC Low Speed RH-SD 24VDC RL-SD 24VDC High Speed 24VDC 24VAC RH-SD 1VDC VFD INPUTS; THERMOSTAT INPUTS; RL-SD 1VDC H2 HEADER H1 HEADER Illegal State (replace board) RH-SD 1VDC...
  • Page 24: Sequence Of Operation

    Sequence of Operation EL072/240XA − BLOWER COOLING SEQUENCE OF OPERATION (refer to figures 7, 8) – ALL (NO ECONO) NOTE – An A96 alarm condition will de-energize K232 inverter protection relay, opening K232-2 contacts shutting off thermostat power. First Stage Cooling Call Y1 cooling demand energizes both C1 and Y1 inputs to A183 control board.
  • Page 25 24VAC J248 P248 VFD CONTROL (G) S149 DL58 P248 J248 TB13 COMPONENT CONTROL, INVERTER CONTROL, VFD BOARD A183 MOTOR-BLOWER DL58 DELAY, ADJUSTABLE, ON MAKE K43,-1 RELAY-ECONOMIZER BLOWER J246 K220,-1 RELAY-OVERFLOW P246 K232,-1 RELAY-INVERTER PROTECTION K264,-1 RELAY-A96 SIGNAL SWITCHING J/P246 JACK/PLUG POWER TO VFD J/P247 JACK/PLUG VFD TO MTR J/P248 JACK/PLUG VFD CONTROL S50 LOCATION ON UNITS WITH TWO...
  • Page 26 FIGURE 8. Typical Thermostat Wiring Page 26...
  • Page 27 S50 LOCATION ON UNITS WITH ONE DISCONNECT ALL POWER BEFORE SERVICING COMPRESSOR WIRING DIAGRAM 10/22 HEATING - ELECTRIC T3EH - ELITE 072 - 150 UNITS - Y 10,15 kW SECTION B3 REV 1 Supersedes New Form No. 538288-01 2022 Lennox Commercial FIGURE 9 Page 27...
  • Page 28 T3EH ELECTRIC HEAT SEQUENCE OF OPERATION (refer to figure 10) – 2 STAGE HEAT First Stage Heat Call Heat Pumps (ELXP) - W1 heat demand operates the heat pump in heating mode. Air Conditioners (ELXC) - W1 heat demand energizes the K9 heat relay. K9−1 closes energizing K15 contactor.
  • Page 29 S50 LOCATION ON UNITS WITH ONE DISCONNECT ALL POWER BEFORE SERVICING COMPRESSOR WIRING DIAGRAM 10/22 HEATING - ELECTRIC T3EH - ELITE 072 - 150 UNITS - Y 25,35 kW SECTION B3 REV 1 New Form No. Supersedes 538289-01 2022 Lennox Commercial FIGURE 10 Page 29...
  • Page 30 T3EH ELECTRIC HEAT SEQUENCE OF OPERATION (refer to figure 11) – 2 STAGE HEAT (50kW – Y Volt) First Stage Heat Call Heat Pumps (ELXP) - W1 heat demand operates the heat pump in heating mode. Air Conditioners (ELXC) - W1 heat demand energizes the K9 heat relay. K9−1 closes energizing K15, K16 contactors.
  • Page 31 DENOTES OPTIONAL COMPONENTS DISCONNECT ALL POWER BEFORE SERVICING COMPRESSOR WIRING DIAGRAM 10/22 HEATING - ELECTRIC T3EH - ELITE 180,240 UNITS - Y 50 kW SECTION B3 REV 1 New Form No. Supersedes 538292-01 2022 Lennox Commercial FIGURE 11 Page 31...

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El072xassEl090xasdEl120xasdEl150xasdEl180xasdEl240xasd

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