KTM 125 EXC 2016 Owner's Manual page 5

TABLE OF CONTENTS
11.10 Adjusting the riding sag
11.11 Checking the basic setting of the fork ............... 45
11.12 Adjusting the compression damping of the
fork ............................................................... 46
11.13 Adjusting the rebound damping of the fork ........ 47
11.14 Adjusting the spring preload of the fork (EXC,
XC-W) ............................................................ 48
11.15 Handlebar position.......................................... 49
11.16 Adjusting the handlebar position
12 SERVICE WORK ON THE CHASSIS.............................. 52
12.1 Raising the motorcycle with a lift stand............. 52
12.2 Removing the motorcycle from the lift stand...... 52
12.3 Bleeding the fork legs...................................... 52
12.4 Cleaning the dust boots of the fork legs............. 53
12.5 Removing the fork protector ............................. 53
12.6 Installing the fork protector.............................. 54
12.7 Removing the fork legs
12.8 Installing the fork legs
12.9 Removing the lower triple clamp
(200 XC-W US, 250 XC-W US, 300 EXC BR,
300 XC-W US)................................................ 56
12.10 Removing the lower triple clamp
EXC Six Days, EXC EU/AU, Six Days) ................ 57
12.11 Installing the lower triple clamp
(200 XC-W US, 250 XC-W US, 300 EXC BR,
300 XC-W US)................................................ 57
12.12 Installing the lower triple clamp
EXC Six Days, EXC EU/AU, Six Days) ................ 59
12.13 Checking the play of the steering head
bearing .......................................................... 62
12.14 Adjusting the play of the steering head
bearing ....................................................... 63
12.15 Greasing the steering head bearing
12.16 Removing the front fender ............................... 64
12.17 Installing the front fender ................................ 65
12.18 Removing the shock absorber
12.19 Installing the shock absorber
12.20 Removing the seat .......................................... 66
12.21 Mounting the seat ........................................... 66
12.22 Removing the air filter box lid .......................... 67
12.23 Installing the air filter box lid ........................... 67
12.24 Removing the air filter
12.25 Installing the air filter
12.26 Cleaning the air filter and air filter box
12.27 Sealing the air filter box
12.28 Removing the main silencer ............................. 69
12.29 Installing the main silencer.............................. 69
12.30 Changing the glass fiber yarn filling of the
main silencer
12.31 Removing the fuel tank
12.32 Installing the fuel tank
12.33 Checking the chain for dirt............................... 72
12.34 Cleaning the chain .......................................... 72
12.35 Checking the chain tension .............................. 72
12.36 Adjusting the chain tension.............................. 73
12.37 Checking the chain, rear sprocket, motor
sprocket, and chain guide ................................ 74
12.38 Checking the frame
12.39 Checking the swingarm
12.40 Checking the routing of the throttle cable.......... 76
12.41 Checking the rubber grip ................................. 77
12.42 Additionally securing the rubber grip................. 77
............................... 45
................... 50
................................. 54
................................. 55
(EXC EU,
(EXC EU,
................ 64
....................... 65
........................ 65
................................. 67
.................................. 68
.......... 68
............................... 69
.............................................. 69
................................ 70
................................. 71
..................................... 75
................................ 76
12.43 Adjusting the basic position of the clutch
lever .............................................................. 77
12.44 Checking/correcting the fluid level of the
hydraulic clutch.............................................. 78
12.45 Changing the hydraulic clutch fluid
12.46 Removing the engine guard.............................. 80
12.47 Installing the engine guard .............................. 80
13 BRAKE SYSTEM ........................................................ 81
13.1 Checking the free travel of the hand brake
lever .............................................................. 81
13.2 Adjusting free travel of hand brake lever (All
EXC models)................................................... 81
13.3 Adjusting the basic position of the hand brake
lever (All XC-W models) ................................... 81
13.4 Checking the brake discs ................................. 82
13.5 Checking the front brake fluid level .................. 82
13.6 Adding front brake fluid
13.7 Checking the front brake linings ....................... 83
13.8 Changing the front brake linings
13.9 Checking the free travel of foot brake lever ........ 85
13.10 Adjusting the basic position of the foot brake
lever ........................................................... 85
13.11 Checking the rear brake fluid level.................... 86
13.12 Adding brake fluid for the rear brake
13.13 Checking the rear brake linings ........................ 87
13.14 Changing the brake linings of the rear
brake ......................................................... 88
14 WHEELS, TIRES ........................................................ 90
14.1 Removing the front wheel
14.2 Installing the front wheel
14.3 Removing the rear wheel
14.4 Installing the rear wheel
14.5 Checking the tire condition .............................. 92
14.6 Checking the tire air pressure........................... 93
14.7 Checking the spoke tension.............................. 93
15 ELECTRICAL SYSTEM ................................................ 95
15.1 Removing the battery
(All 200/250/300 models)............................... 95
15.2 Installing the battery
(All 200/250/300 models)............................... 95
15.3 Recharging the battery
(All 200/250/300 models)............................... 96
15.4 Changing the main fuse
(All 200/250/300 models)............................... 97
15.5 Removing the headlight mask with the
headlight........................................................ 98
15.6 Refitting the headlight mask with the
headlight........................................................ 98
15.7 Changing the headlight bulb ............................ 99
15.8 Changing the turn signal bulb (All EXC
models).......................................................... 99
15.9 Checking the headlight setting ....................... 100
15.10 Adjusting the headlight range......................... 100
15.11 Changing the speedometer battery .................. 101
16 COOLING SYSTEM ................................................... 102
16.1 Cooling system ............................................. 102
16.2 Checking the antifreeze and coolant level ........ 102
16.3 Checking the coolant level ............................. 103
16.4 Draining the coolant
16.5 Refilling with coolant
17 TUNING THE ENGINE.............................................. 106
17.1 Checking the play in the throttle cable ............ 106
17.2 Adjusting the play in the throttle cable
............... 78
............................... 82
................... 84
............. 87
............................. 90
............................. 90
.............................. 91
............................... 92
.................................. 103
................................. 104
........ 106
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