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SECTION 1 GENERAL
SECTION 1 GENERAL
Group 1 Safety Hints --------------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications (HX160 L) ----------------------------------------------------------------------------------- 1-10
Group 3 Specifications (HX180 L) ------------------------------------------------------------------------------------ 1-29
SECTION 2 STRUCTURE AND FUNCTION
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device ------------------------------------------------------------------------------------------------------ 2-1
Group 2 Main Control Valve --------------------------------------------------------------------------------------------- 2-19
Group 3 Swing Device (type 1) ---------------------------------------------------------------------------------------- 2-46
Group 3 Swing Device (type 2) ---------------------------------------------------------------------------------------- 2-57
Group 4 Travel Device ------------------------------------------------------------------------------------------------------ 2-68
Group 5 RCV Lever ---------------------------------------------------------------------------------------------------------- 2-76
Group 6 RCV Pedal ---------------------------------------------------------------------------------------------------------- 2-83
SECTION 3 HYDRAULIC SYSTEM
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit -------------------------------------------------------------------------------------------------- 3-1
Group 2 Main Circuit --------------------------------------------------------------------------------------------------------- 3-2
Group 3 Pilot Circuit ---------------------------------------------------------------------------------------------------------- 3-5
Group 4 Single Operation ------------------------------------------------------------------------------------------------- 3-15
Group 5 Combined Operation ------------------------------------------------------------------------------------------ 3-27
SECTION 4 ELECTRICAL SYSTEM
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location ------------------------------------------------------------------------------------------ 4-1
Group 2 Electrical Circuit -------------------------------------------------------------------------------------------------- 4-3
Group 3 Electrical Component Specification ------------------------------------------------------------------ 4-22
Group 4 Connectors ---------------------------------------------------------------------------------------------------------- 4-33
SECTION 5 MECHATRONICS SYSTEM
SECTION 5 MECHATRONICS SYSTEM
Group 1 Outline ----------------------------------------------------------------------------------------------------------------- 5-1
Group 2 Mode selection System ------------------------------------------------------------------------------------- 5-3
Group 3 Automatic Deceleration System ----------------------------------------------------------------------- 5-6
Group 4 Power Boost System ----------------------------------------------------------------------------------------- 5-7
Group 5 Travel Speed Control System --------------------------------------------------------------------------- 5-8
Group 6 Automatic Warming Up Function ---------------------------------------------------------------------- 5-9
Group 7 Engine Overheat Prevention Function ------------------------------------------------------------- 5-10
CONTENTS
CONTENTS
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Summary of Contents for Hyundai HX180L
- Page 1 CONTENTS CONTENTS SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints --------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications (HX160 L) ----------------------------------------------------------------------------------- 1-10 Group 3 Specifications (HX180 L) ------------------------------------------------------------------------------------ 1-29 SECTION 2 STRUCTURE AND FUNCTION SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device ------------------------------------------------------------------------------------------------------ 2-1 Group 2 Main Control Valve --------------------------------------------------------------------------------------------- 2-19 Group 3 Swing Device (type 1) ---------------------------------------------------------------------------------------- 2-46 Group 3 Swing Device (type 2) ---------------------------------------------------------------------------------------- 2-57...
- Page 2 Group 8 Variable Power Control System ------------------------------------------------------------------------ 5-11 Group 9 Attachment Flow Control System -------------------------------------------------------------------- 5-12 Group 10 Boom Floating Control System------------------------------------------------------------------------- 5-13 Group 11 Intelligent Power Control System---------------------------------------------------------------------- 5-14 Group 12 Anti-Restart System ------------------------------------------------------------------------------------------ 5-16 Group 13 Self-Diagnostic System ------------------------------------------------------------------------------------- 5-17 Group 14 Engine Control System ------------------------------------------------------------------------------------- 5-53 Group 15 EPPR Valve ------------------------------------------------------------------------------------------------------- 5-54 Group 16 Monitoring System --------------------------------------------------------------------------------------------- 5-59...
- Page 3 The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.
- Page 4 Revised edition mark(①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.
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Page 5: Conversion Table
3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example Method of using the Conversion Table to convert from millimeters to inches... - Page 6 Millimeters to inches Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339...
- Page 7 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
- Page 8 kgf·m to to lbf lbf·ft ft 1kgf·m = 7.233lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9 253.2...
- Page 9 kgf/cm kgf/cm to to lbf/in lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7...
- Page 10 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
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Page 11: Section 1 General
SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications (HX160 L) ---------------------------------------------------------------------------------- 1-10 Group 2 Specifications (HX180 L) ---------------------------------------------------------------------------------- 1-29... - Page 12 SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY GROUP 1 SAFETY FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe work practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.
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Page 13: Prepare For Emergencies
PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;... -
Page 14: Move And Operate Machine Safely
KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner. -
Page 15: Support Machine Properly
SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under 13031GE10 continuous load. -
Page 16: Beware Of Exhaust Fumes
BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area. -
Page 17: Stay Clear Of Moving Parts
SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. -
Page 18: Prevent Battery Explosions
AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. -
Page 19: Prevent Acid Burns
PREVENT ACID BURNS PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. -
Page 20: Live With Safety
DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. -
Page 21: Major Component
GROUP 2 SPECIFICATIONS (HX160 L) 1. MAJOR COMPONENT Tool box DEF/AdBlue tank Fuel tank Hydraulic tank Main pump After treatment device Engine Oil cooler Charge air cooler Radiator Main control valve Tooth Bucket Turning joint Swing motor Air cleaner Arm cylinder Boom Boom cylinder Guardrail... -
Page 22: Specifications
2. SPECIFICATIONS HX160 L 5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM I(I') B(L) 180F2SP02 Description Unit Specification Operating weight kg (lb) 18100 (39900) Bucket capacity (SAE heaped), standard 0.70 (0.92) Overall length 8650 (28' 5") Overall width, with 600 mm shoe 2590 ( 8' 6") Overall height of boom 2990 ( 9' 10") - Page 23 HX160 L 5.1 m (16' 9") HYDRAULIC ADJUSTABLE BOOM AND 2.6 m (8' 6") ARM I(I') B(L) 180F2SP03 Description Unit Specification Operating weight kg (lb) 19000 (41890) Bucket capacity (SAE heaped), standard 0.70 (0.92) Overall length 8610 ( 28' 3") Overall width, with 600 mm shoe 2590 ( 8' 6") Overall height of boom...
- Page 24 3) 3) HX160 L HX160 L ·5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM 5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM WITH WITH DOZER DOZER I(I') B(L) 180F2SP04A Description Unit Specification Operating weight kg (lb) 18900 (41670) Bucket capacity (SAE heaped), standard...
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Page 25: Working Range
3. WORKING RANGE 5.1 m (16' 9") MONO BOOM 180F2SP06 Description 2.2 m (7' 3") Arm 2.6 m (8' 6") Arm 3.1 m (10' 2") Arm Max digging reach 8690 mm (28' 6") 9020 mm (29' 7") 9450 mm (31' 0") Max digging reach on ground 8530 mm (27'12") 8860 mm (29' 1")