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Hyundai HX140A-L Service Manual
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Hyundai HX140A-L Service Manual

Crawler excavator
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HX140A-L
CRAWLER EXCAVATOR
SERVICE MANUAL

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Summary of Contents for Hyundai HX140A-L

  • Page 1 HX140A-L CRAWLER EXCAVATOR SERVICE MANUAL...

  • Page 2: Table Of Contents

    Table of Content Foreword 1. Structure 2. How to Read the Service Manual 3. Conversion Table Section 1 General Group 1 Safety Group 2 Specifications Section 2 Structure and Function Group 1 Pump Device Group 2 Main Control Valve Group 3 Swing Device Group 4 Travel Device (type 1, Std) Travel Device (type 2, High Walker) Group 5 Rcv Lever...
  • Page 3 Group 10 Intelligent Power Control System Group 11 Anti-restart System Group 12 Self-diagnostic System Group 13 Engine Control System Group 14 Eppr Valve Group 15 Monitoring System Group 16 Fuel Warmer System Section 6 Troubleshooting Group 1 Before Troubleshooting Group 2 Hydraulic and Mechanical System Group 3 Electrical System Group 4 Mechatronics Systegroup System Group 5 Air Conditioner &...

  • Page 4: Foreword

    The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...

  • Page 5: How To Read The Service Manual

    Revised edition mark (①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.

  • Page 6: Conversion Table

    3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example 1.
  • Page 7 Millimeters to inches Millimeters to inches 1 mm = 0.03937 in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260...
  • Page 8 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
  • Page 9 kgf·m to to lbf lbf·ft ft 1 kgf·m = 7.233 lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7...
  • Page 10 kgf/cm kgf/cm to to lbf/in lbf/in 1 kgf / cm = 14.2233 lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3...
  • Page 11 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.

  • Page 12: Section 1 General

    SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ---------------------------------------------------------------------------------------------------- 1-10...

  • Page 13: Group 1 Safety

    SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY GROUP 1 SAFETY FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.
  • Page 14 PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
  • Page 15 KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
  • Page 16 SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under 13031GE10 continuous load.
  • Page 17 BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
  • Page 18 SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
  • Page 19 AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
  • Page 20 PREVENT ACID BURNS PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
  • Page 21 DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

  • Page 22: Group 2 Specifications

    GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Tool box DEF/AdBlue tank Fuel tank Hydraulic tank Main pump After treatment device Engine Charge air cooler Oil cooler Bucket Turning joint Swing motor Main control valve Radiator Tooth Arm cylinder Boom...
  • Page 23 2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX140A L, 4.6 HX140A L, 4.6 m MONO BOOM MONO BOOM I(I') B(L) 140A2SP02 Unit Specifi cation Boom 4.6 (15' 1") Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") 3.0 (9' 10") mm (in) Shoe 600 (24) Operating weight...
  • Page 24 2) 2) HX140A L, 4.1 HX140A L, 4.1 m MONO BOOM MONO BOOM I(I') B(L) 140A2SP02 Unit Specifi cation Boom 4.1 (13' 5") Description m (ft-in) 1.9 (6' 3") 2.1 (6' 11") mm (in) Shoe 600 (24) Operating weight kg (lb) 14190 (31280) 14230 (31370) Overall length...
  • Page 25 3) 3) HX140A LD, 4.6 HX140A LD, 4.6 m MONO BOOM MONO BOOM I(I') B(L) 140A2SP03 Unit Specifi cation Boom 4.6 (15' 1") Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") 3.0 (9' 10") mm (in) Shoe 600 (24) Operating weight kg (lb)
  • Page 26 4) 4) HX140A LD, 4.1 HX140A LD, 4.1 m MONO BOOM MONO BOOM I(I') B(L) 140A2SP03 Unit Specifi cation Boom 4.1 (13' 5") Description m (ft-in) 1.9 (6' 3") 2.1 (6' 11") mm (in) Shoe 600 (24) Operating weight kg (lb) 14190 (31280) 14230 (31370) Overall length...
  • Page 27 5) 5) HX140A L, 4.9 HX140A L, 4.9 m 2-PIECE BOOM 2-PIECE BOOM I(I') B(L) 140A2SP04 Unit Specifi cation Boom 4.9 (16' 1") 2-PCS Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") mm (in) Shoe 600 (24) Operating weight kg (lb) 15100 33290...
  • Page 28 6) 6) HX140A LD, 4.9 HX140A LD, 4.9 m 2-PIECE BOOM 2-PIECE BOOM I(I') B(L) 140A2SP05 Unit Specifi cation Boom 4.9 (16' 1") 2-PCS Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") mm (in) Shoe 600 (24) Operating weight kg (lb) 15100 33290...
  • Page 29 7) 7) HX140A HW, 800 HX140A HW, 800 mm mm SHOE SHOE I(I') B(L) 140A2SP06 Unit Specifi cation Boom 4.6 (15' 1") MONO 4.9 (16' 1") 2-PCS Description m (ft-in) 2.5 (8' 2") 3.0 (9' 10") 2.5 (8' 2") mm (in) Shoe 800 (32) Operating weight kg (lb)
  • Page 30 8) 8) HX140A HW, 900 HX140A HW, 900 mm mm SHOE SHOE I(I') B(L) 140A2SP06 Unit Specifi cation Boom 4.6 (15' 1") MONO 4.9 (16' 1") 2-PCS Description m (ft-in) 2.5 (8' 2") 3.0 (9' 10") 2.5 (8' 2") mm (in) Shoe 900 (36) Operating weight kg (lb)
  • Page 31 3. WORKING RANGE AND DIGGING FORCE 3. WORKING RANGE AND DIGGING FORCE 1) 1) HX140A L/LD/HW, 4.6 HX140A L/LD/HW, 4.6 m MONO BOOM MONO BOOM 140A2SP10 Boom 4.6 (15' 1") Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") 3.0 (9' 10") Max digging reach 8320 (27' 4")
  • Page 32 2) 2) HX140A L/LD/HW, 4.1 HX140A L/LD/HW, 4.1 m MONO BOOM MONO BOOM 140A2SP10 Boom 4.1 (13' 5") Description m (ft-in) 1.9 (6' 3") 2.1 (6' 11") Max digging reach 7250 (23' 9") 7420 (24' 4") Max digging reach on ground 7080 (23' 3") 7250 (23' 9") Max digging depth...
  • Page 33 3) 3) HX140A L/LD/HW, 4.9 HX140A L/LD/HW, 4.9 m 2-PIECE BOOM 2-PIECE BOOM 140A2SP11 Boom 4.9 (16' 1") 2-PCS Description m (ft-in) 2.5 (8' 2") 1.9 (6' 3") 2.1 (6' 11") Max digging reach 8720 (28' 7") 8140 (26' 8") 8320 (27' 4") Max digging reach on ground 8580 (28' 2")
  • Page 34 4. WEIGHT 4. WEIGHT HX140A L HX140A LD HX140A HW Item Upperstructure assembly ·Main frame weld assembly 1141 2515 1141 2515 1141 2515 ·Engine assembly ·Aftertreatment assy ·Main pump assembly ·Main control valve assembly ·Swing motor assembly ·Hydraulic oil tank WA ·Fuel tank WA ·Counterweight 2100...
  • Page 35 HX140A L HX140A LD HX140A HW Item Front attachment assembly ·4.6 m mono boom assembly 1797 1797 1797 ·4.1 m mono boom assembly 1675 1675 1675 ·4.9 m 2-piece boom assembly 1024 2258 1024 2258 1024 2258 ·2.5 m arm assembly ·1.9 m arm assembly ·2.1 m arm assembly ·3.0 m arm assembly...
  • Page 36 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 37 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 38 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 39 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 40 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
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