Hyundai HX130 LCR Service Manual

Hyundai HX130 LCR Service Manual

Crawler excavator
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HX130 LCR
CRAWLER EXCAVATOR
SERVICE MANUAL

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Summary of Contents for Hyundai HX130 LCR

  • Page 1 HX130 LCR CRAWLER EXCAVATOR SERVICE MANUAL...
  • Page 2: Table Of Contents

    Table of Content FOREWORD 1. Structure 2. How To Read The Service Manual 3. Conversion Table SECTION 1 GENERAL Group 1 Safety Group 2 Specifications 1. Major Component 2. Specifications 3. Working Range 4. Weight 5. Lifting Capacities 6. Bucket Selection Guide 7.
  • Page 3 Group 3 Automatic Deceleration System Group 4 Power Boost System Group 5 Travel Speed Control System Group 6 Automatic Warming Up System Group 7 Engine Overheat Prevention System Group 8 New Variable Power Control System Group 9 Attachment Flow Control System Group 10 Intelligent Power Control System Group 11 Anti-restart System Group 12 Self-diagnostic System...
  • Page 4: Foreword

    The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...
  • Page 5: How To Read The Service Manual

    Revised edition mark(①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.
  • Page 6: Conversion Table

    3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Method of using the Conversion Table to convert from millimeters to inches Convert 55mm into inches.
  • Page 7 Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457...
  • Page 8 Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189 8.454 8.718 8.982 9.246...
  • Page 9 kgf·m to lbf·ft 1kgf·m = 7.233lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9 253.2 260.4 267.6 274.9...
  • Page 10 kgf/cm to lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7 440.9 455.1 469.4...
  • Page 11 TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
  • Page 12: Section 1 General

    SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-10...
  • Page 13: Group 1 Safety

    SECTION 1 GENERAL GROUP 1 SAFETY FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. 13031GE01 WARN OTHERS OF SERVICE WORK Unexpected machine movement can cause serious injury.
  • Page 14 PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
  • Page 15 KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
  • Page 16 SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load.
  • Page 17 BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
  • Page 18 SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
  • Page 19 AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
  • Page 20 PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3.
  • Page 21 DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
  • Page 22: Group 2 Specifications 1. Major Component

    GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Main control valve Fuel tank Hydraulic tank Main pump After treatment device Engine Radiator Oil cooler Turning joint Swing motor Battery Bucket Tooth Arm cylinder Boom Boom cylinder Counterweight Dozer blade cylinder Sprocket...
  • Page 23: Specifications

    2. SPECIFICATIONS HX130LCR 4.30 m (14' 1") BOOM and 2.26 m (7' 5") ARM I (I') B (L) Description Unit Specification Operating weight kg (lb) 12700 (28000) Bucket capacity (SAE heaped), standard 0.40 (0.52) Overall length 6860 (22' 6") Overall width, with 500 mm shoe 2490 (8' 2") Overall height of boom 2750 (9' 0")
  • Page 24 HX130LCRD I (I') B (L) 130ZF2SP03 Description Unit Specification Operating weight kg (lb) 13400 (29500) Bucket capacity (SAE heaped), standard 0.40 (0.52) Overall length 7600 (24' 11") Overall width, with 500 mm shoe 2490 (8' 2") Overall height 2750 (9' 0") Overall height of guardrail 3165 (10' 5") Superstructure width...
  • Page 25 HX130LCR 2-PIECE BOOM Without dozer I (I') B (L) 130ZF2SP06 Specification Description Unit 1.96 m (6' 5") Arm 2.26 m (7' 5") Arm Operating weight kg (lb) 13060 (28790) 13090 (28860) Bucket capacity (SAE heaped), standard 0.40 (0.52) Overall length 7100 (23' 3") 7090 (23' 2") Overall width, with 500 mm shoe...
  • Page 26 With dozer I (I') B (L) 130ZF2SP07 Specification Description Unit 1.96 m (6' 5") Arm 2.26 m (7' 5") Arm Operating weight kg (lb) 13220 (29150) 13250 (29110) Bucket capacity (SAE heaped), standard 0.40 (0.52) Overall length 7840 (25' 9") 7830 (25' 8") Overall width, with 500 mm shoe 2490 (8' 2")
  • Page 27: Working Range

    3. WORKING RANGE 4.30 m (14' 1") MONO BOOM 130ZF2SP04 2.81 (9' 3") Arm Description 1.96 m (6' 5") Arm 2.26 m ( 7' 5") Arm 7410 mm (24' 4") 8220 mm (27' 0") Max digging reach 7690 mm (25' 3") 7250 mm (23' 9") 8080 mm (26' 6") Max digging reach on ground...
  • Page 28 4.556 m (14' 11") 2-PIECE BOOM 130ZF2SP08 Description 1.96 m (6' 5") Arm 2.26 m ( 7' 5") Arm Max digging reach 7715 mm (25' 4") 8000 mm (26' 3") Max digging reach on ground 7570 mm (24' 10") 7860 mm (25' 9") Max digging depth 4920 mm (16' 2") 5215 mm (17' 1")
  • Page 29: Weight

    4. WEIGHT 4. WEIGHT HX130LCR HX130LCRD Item Upper structure assembly ·Main frame weld assembly 1231 2710 ← ·Engine assembly ← ·Main pump assembly ← ·Main control valve assembly ← ·Swing motor assembly ← ·Hydraulic oil tank assembly ← ·Fuel tank assembly ←...
  • Page 30: Lifting Capacities

    The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
  • Page 31 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR Mono 4300 1960 2000 : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach 1.5 m (4.9 ft) 3.0 m (9.8 ft) 4.5 m (14.8 ft)
  • Page 32 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR Mono 4300 2260 2000 Down : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach Lift-point 1.5 m (4.9 ft) 3.0 m (9.8 ft)
  • Page 33 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR Mono 4300 2260 2000 : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach Lift-point 1.5 m (4.9 ft) 3.0 m (9.8 ft)
  • Page 34 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR Mono 4300 2810 2000 : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach 1.5 m (4.9 ft) 3.0 m (9.8 ft) 4.5 m (14.8 ft)
  • Page 35 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR 2PCS 4556 1960 2350 Down : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach 1.5 m (4.9 ft) 3.0 m (9.8 ft) 4.5 m (14.8 ft)
  • Page 36 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR 2PCS 4556 1960 2350 : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max. reach Capacity Reach Lift-point...
  • Page 37 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX130LCR 2PCS 4556 2260 2350 : Rating over-front : Rating over-side or 360 degree At max. reach Lift-point radius (B) 1.5 m (4.9 ft) 3.0 m (9.8 ft) 4.5 m (14.8 ft)
  • Page 38: Bucket Selection Guide

    Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom-arm-bucket combi- nation. 1-25...
  • Page 39: Undercarriage

    7. UNDERCARRIAGE 7. UNDERCARRIAGE 1) 1) TRACKS TRACKS X-leg type center frame is integrally welded with reinforced box-section track frames. The design includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock absorbing springs and assembled track-type tractor shoes with triple grousers. 2) 2) TYPES OF SHOES TYPES OF SHOES...
  • Page 40 4) 4) SELECTION OF TRACK SHOE SELECTION OF TRACK SHOE Suitable track shoes should be selected according to operating conditions. Method of selecting shoes Method of selecting shoes Confirm the category from the list of applications in table table 2 2, then use table table 1 1 to select the shoe.
  • Page 41: Specifications For Major Components

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