Related Manuals for CornellCookson SDCL-5025
Summary of Contents for CornellCookson SDCL-5025
- Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL SDCL-5025 UL325-2010 Compliant Commercial and Industrial Door Operator Logic Control Duty Cycle – 10 Cycles per Hour 04/17...
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Page 2: Important Installation Instructions
IMPORTANT INSTALLATION INSTRUCTIONS WARNING – To reduce the risk of severe injury or death to persons: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies, and other hardware before installing the operator. -
Page 3: Specifications
SPECIFICATIONS MOTOR Duty Cycle: 10 Cycles per hour Horsepower: 1/2 hp Speed: 1600 RPM Voltage: 24VDC Current: See motor nameplate ELECTRICAL Transformer: Power 21VAC 530VA, Control 25VAC 120VA Wiring Type: Momentary pressure open, stop, constant pressure close (provided standard), with provision for momentary pressure close* Limit Adjustment: Linear driven, fully adjustable screw type cams. -
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS INSTALLATION POSITIONS Consult factory for changes in installation positions. Illustrations only, consult door manufacturer for install details. NOTE: Any change in mounting position may result in a change of operator rotation and consequently in a change of control functions. Consult factory for any changes. (LH=LS and RA, RH=RS and LA) Please see page 12 for Left and Right Switch. -
Page 5: Operator Mounting
OPERATOR MOUNTING 1. Before the operator is installed, verify that the door is properly operating and balanced. 2. Make sure the layout of the mounting holes on the bracket are correct. 3. Bolt the operator mounting plate to the door bracket plate. 4. -
Page 6: Drive Chain Adjustment
6. When the operator assembly is attached to the door bracket, be sure the door driven sprocket is properly aligned with the operator drive sprocket before securing the driven sprocket to the shaft. 7. The shelf or bracket must provide adequate support for the operator. Prevent play between the operator and the door shaft. -
Page 7: Brake Release Lever
HAND CHAIN ADJUSTMENT Cut and reconnect chain with different color link provided. BRAKE RELEASE LEVER RELEASE Releasing the door operator brake, or loosening or removing any part of the door operator drive system, can cause the door to close and cause death or serious injury. -
Page 8: Limit Switch Adjustment
LIMIT SWITCH ADJUSTMENT Make sure the limit cams are positioned between the limit switch actuators before proceeding with adjustments. 1. Open / Remove the control panel cover. 2. Open or close door to determine the moving direction of the limit switch cams. 3. - Page 9 INTERNAL LOCK SENSOR NOTE: All units are factory adjusted to the most sensitive level. A RED paint seal is applied on the hex nut and the shaft. Once the seal has been broken, interlock sensitivity has been changed. Door and/or door lock may be damaged.
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Page 10: Wiring Instructions
WIRING INSTRUCTIONS Disconnect power at the fuse box before proceeding with any wiring. WARNING 1. Do not install any wiring or attempt to run this operator without checking the wiring diagram located on the inside of the control box cover. 2. -
Page 11: Control Wiring
CONTROL WIRING If the door is not visible from the control station, or if any device other than the control station is used to activate the door, an entrapment protection device must be installed on the door. Failure to install an entrapment protection device may result in serious injury or death to person(s) trapped WARNING beneath the door. - Page 12 Disconnect power at the fuse box before proceeding with any wiring. WARNING 2. Locate the control station where the user can clearly see the operation of the door. Mount the enclosed placard adjacent or near the door. Controls shall be far enough from the door, or positioned such that the user is prevented from coming in contact with door while operating the WARNING controls.
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Page 13: Control Overview
CONTROL OVERVIEW Limit Switch Connections To Brake Wires Charging IC Fuse To Motor Wires (0.2A Fast) Control Power I nput (24VAC) nput Power Fuse of the Board (2.5A Fast) Motor Power I nput LED100 Battery Control Power LED100 Connections POWER Battery Output Fuse (30A Slow) Display... - Page 14 Lights Indication L E D 1 B ra k e L E D 1 L E D 1 0 0 I n p u t P o w e r L E D 1 0 0 L E D 1 0 1 L E D 5 S e n s in g D e v ic e B a tte ry F a ilu re...
- Page 15 FIELD PROGRAMMING Battery Power AC 000V DC 00.0V AC Power CNT: 0000056 00:06 Current Time Counter Constant/Momentary pressure setting of OPEN/CLOSE Button Press “SET” for three seconds to enter setting mode. Use “SELECT” to choose “Constant Pressure”. Use “+” and “-” to Constant Pressure or Momentary Pressure. Press “SET” again to save setting.
- Page 16 Battery load test time and setting: (Every 24 hours and 10 seconds of load test.) Press “SET” for three seconds to enter setting. Use “SELECT” to choose “Battery test time”. Use “+” and “-” to set hour. (00~23 Hours) Press “SELECT” again to set minute. Use “+” and “-” to set minute. (00~59 Minutes) Press “SELECT”...
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Page 17: Terminal Connections
TERMINAL CONNECTIONS SDCL-5025 Terminal Connections WARNING : DISCONNECT ALL POWER BEFORE WORKING ON CONTROLS NOTE: Input Power NPUT : 16AWG (WITHIN 50FT) 230VAC DOOR POWER INDICATOR DOOR POWER INDICATOR CHECK AC/DC POWER CN103 WHEN RED LIGHT FLASHING EAP101A V3 Auto-Locking at close limit... -
Page 18: Wiring Connections
WIRING CONNECTIONS SDCL-5025 Wiring Connections WARNING : DISCONNECT ALL POWER BEFORE WORKING ON CONTROLS NOTE: Input Power NPUT : 16AWG (WITHIN 50FT) 230VAC DOOR POWER INDICATOR DOOR POWER INDICATOR CHECK AC/DC POWER WHEN RED LIGHT FLASHING CN103 EAP101A V3 Battery Compartment... - Page 19 WIRING DIAGRAM U.S. Gear 04/17...
- Page 20 U.S. Gear 04/17...
- Page 21 U.S. Gear 04/17...
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Page 22: Battery Specification
BATTERY SPECIFICATION Type Battery Rating Lead Acid Rechargeable Battery 12VDC, Max. 17.2Ah IMPORTANT SAFETY INSTRUCTIONS WARNING –To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children. -
Page 23: Emergency Manual Operation
OPERATING INSTRUCTIONS 1. If a 3-button control station is used to operate the door, push the “OPEN” button to open the door, push the “CLOSE” button to close the door, push the “STOP” button to stop movement of the door while opening or closing. Removing pressure from the “CLOSE” button will cause the door to stop. -
Page 24: Maintenance Instructions
MAINTENANCE INSTRUCTIONS The brake is a self-adjusting brake. It is maintenance free. The brake assembly requires no additional adjustments for its lifetime. If an entrapment protection device is used, i.e. sensing edge or photoelectric sensors, please consult the manufacturer for maintenance instruction. Disconnect power supply to the operator before servicing. - Page 25 APPENDIX 1 Control Connections Diagrams CCD-PCB-A01 Control Wiring for 3 Button Stations Control Wiring for Key Switch with Stop Button Key Switch with Stop Button 1 Set of 3 Button Stations 3-1 BUTTON KEY SWITCH Key switch OPEN OPEN CLOSE OPEN OPEN OPEN...
- Page 26 APPENDIX 2 Control Connections Diagrams CCD-PCB-B02 Wiring 3 Button Stations With Key Lockout 1 Set KEY LOCKOUT 3 BUTTON OPEN OPEN OPEN CLOSE CLOSE CLOSE STOP STOP Key switch STOP With and without key lockout KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN OPEN...