CornellCookson FS-200EP Series Installation Instructions And Operation Manual

Rolling fire door operators

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INSTALLATION INSTRUCTIONS
AND
OPERATION MANUAL
FS-200EP Series
(v2)
Rolling Fire Door Operators
UL325-2010 Compliant
Restricted Duty Operators
SMART Control

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Summary of Contents for CornellCookson FS-200EP Series

  • Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL FS-200EP Series (v2) Rolling Fire Door Operators UL325-2010 Compliant Restricted Duty Operators SMART Control...
  • Page 2: Table Of Contents

    CONTENTS IMPORTANT INSTALLATION INSTRUCTIONS ................. 2 SPECIFICATIONS ..........................3 TYPES AND SIZES OF DOORS ......................4 INSTALLATION INSTRUCTIONS ....................... 4 OPERATOR MOUNTING POSITIONS ..................4 OPERATOR MOUNTING ......................5 DRIVE CHAIN ADJUSTMENT ...................... 5 WIRING INSTRUCTIONS ........................6 CONTROL WIRING ........................7 ENTRAPMENT DEVICES WIRING ....................
  • Page 3: Important Installation Instructions

    IMPORTANT INSTALLATION INSTRUCTIONS WARNING – To reduce the risk of death or serious injury to persons: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. WARNING! – Components under extreme spring tension can cause death or serious injury. 2. Install only on a properly operating and balanced door. A door that is operating improperly could cause death or serious injury.
  • Page 4: Specifications

    SPECIFICATIONS MOTOR Duty Cycle: Restricted cycle duty (30 cycles per hour) Horsepower: 2 hp Speed: 1700 RPM Voltage: 208/230, 460, 575 – 3 phase 230 volt 3 phase motor is suitable for use with 208 volts (see Wiring Diagrams and Appendix 5 for wiring change instruction) Current: See motor nameplate ELECTRICAL...
  • Page 5: Types And Sizes Of Doors

    TYPES AND SIZES OF DOORS Consult factory for details. INSTALLATION INSTRUCTIONS OPERATOR MOUNTING POSITIONS NOTE: Any change in mounting position may result in a change of operator rotation and consequently in a change of control functions. Consult factory for any changes. (LS and RA mounting positions are LH operators, RS and LA positions are RH operators)
  • Page 6: Operator Mounting

    OPERATOR MOUNTING 1. Before the operator is installed, verify that the door is properly operating and balanced. 2. Make sure the layout of the mounting holes on the bracket is correct. 3. Mount the operator base to the mounting plate. 4.
  • Page 7: Wiring Instructions

    WIRING INSTRUCTIONS WARNING Disconnect power at the fuse box before proceeding with any wiring. 1. Do not install any wiring or attempt to run this operator without checking the wiring diagram located on the inside of the control box cover. 2.
  • Page 8: Control Wiring

    CONTROL WIRING WARNING Disconnect power at the fuse box before proceeding with any wiring. 1. Locate the control station where the user can clearly see the operation of the door. Mount the enclosed placard adjacent or near the door. WARNING Controls shall be located far enough away from the door, or positioned such that the user is prevented from coming in contact with the door, while operating the controls.
  • Page 9: Entrapment Devices Wiring

    ENTRAPMENT DEVICES WIRING WARNING If the door is not visible from the control station, or if any device other than the control station is used to activate the door, an entrapment protection device must be installed on the door. Failure to install an entrapment protection device may result in serious injury or death to person(s) trapped beneath the door.
  • Page 10: Input Power Connections

    INPUT POWER CONNECTIONS Three-phase power source See operator plate for correct voltage. FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 11: Limit Switch Adjustment

    LIMIT SWITCH ADJUSTMENT Make sure the limit cams are positioned between the limit switch actuators before proceeding with adjustments. 1. Open / Remove the control panel cover. 2. Open or close door to determine the moving direction of the limit switch cams. 3.
  • Page 12: Control Settings

    CONTROL SETTINGS CONTROL FUNCTION During Alarm S.E. Reverse 0 Cycle S.E. Reverse 1 Cycle A-2. A-2. S.E. Reverse 3 Cycles EDGE EDGE REV 3S A. DLY F. DLY M.OP M.CL PHOTO A. OPEN Momentary Pressure Open Open CN26 : Constant Pressure Optional extra open and Momentary Pressure close limits connector...
  • Page 13: Auxiliary Function

    AUXILIARY FUNCTION B-2. Radio control 24VAC Push button 24VAC B-1. Open door STOP CLOSE OPEN STOP CLOSE OPEN Close door Stop door STOP CLOSE OPEN FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 14: Timer Instruction

    TIMER INSTRUCTION C-1. Decrease time. Increase time. Timer 2 setup. Timer 1 setup. 1. Time 1 – Mid-open timer : Timer starts counting when door leaves close limit. Door stops after opening for set time. Pressing open again at mid-open position will cause door to open limit.
  • Page 15: Lcd Display Instruction

    3. To Set Timer 1 (Mid-open Timer)  Press and hold for 5 seconds. Display will flash. Mid-Open Timer  Use to increase or to decrease time. Set the Max. 99 Sec desired time. Max. 99 Sec  Press to save setting. Without Min.
  • Page 16: Light Indication

    LIGHT INDICATION LED30 VVS VVS Flashing: Alarm warning signal or terminal CN2(1,4) not connected. OFF: Normal Condition. LED6 OLS Open limit switch ON: Open limit switch activated. OFF: Open limit switch not activated. LED9 DEVICE Device light ON: When the sensing device connected on terminal CN2 (E5,E6/P5,P6) is normal.
  • Page 17: Wiring Diagrams

    WIRING DIAGRAMS NOTE : ˙ ˙ INPUT POWER 208V / 230V 3 PHASE OPEN CLOSE STOP FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 18 STOP CLOSE OPEN INPUT POWER 208V / 230V 3 PHASE NOTE : ˙ ˙ FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 19 INPUT POWER 460V 3 PHASE OPEN CLOSE STOP FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 20 STOP CLOSE OPEN INPUT POWER 460V 3 PHASE FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 21 INPUT POWER 575V 3 PHASE OPEN CLOSE STOP FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 22 STOP CLOSE OPEN INPUT POWER 575V 3 PHASE FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 23: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING –To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened.
  • Page 24: Fusible Link Connections

    FUSIBLE LINK CONNECTIONS  REMOVE COTTER PIN FROM RELEASE ASSEMBLY AFTER INSTALLATION IS COMPLETE. Refer to the fire door installation instructions for connection of the release assembly or consult NFPA-80 and the authority having jurisdiction for fusible link location(s) and method. * Illustration only, not drawn to scale.
  • Page 25: Testing

    TESTING PUSH BUTTON STATION TESTING 1. If a 3-button control station is used to operate the door, push the “OPEN” button to open the door, push the “CLOSE” button to close the door, push the “STOP” button to stop movement of the door while opening or closing.
  • Page 26: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS The brake is a self-adjusting brake. It is maintenance free. The brake assembly requires no additional adjustments for its lifetime. If an entrapment protection device is used, i.e. sensing edge or photoelectric sensors, please consult the manufacturer for maintenance instruction. WARNING Disconnect power supply to the operator before servicing.
  • Page 27: Appendix 1: Multiple Sensing Devices Connection Instruction

    APPENDIX 1: Multiple Sensing Devices Connection Instruction Multiple Sensing Devices Connection Instruction Warning: Power OFF When Connecting. QST-FS-EP-ADAPTER-7 Plug back the jumper Unplug the jumper connector connector if no additional to add modules. module is used. Secondary sensing device connects on 1st sensing module.
  • Page 28: Appendix 2: Control Connections Diagrams

    APPENDIX 2: Control Connections Diagrams Control Connections Diagrams CCD-PCB-A01 Control Wiring for 3 Button Stations Control Wiring for Key Switch with Stop Button 1 Set of 3 Button Stations Key Switch with Stop Button 3-1 BUTTON KEY SWITCH Key switch OPEN OPEN CLOSE...
  • Page 29: Appendix 3: Control Connections Diagrams

    APPENDIX 3: Control Connections Diagrams Control Connections Diagrams CCD-PCB-B02 Wiring 3 Button Stations With Key Lockout 1 Set KEY LOCKOUT 3 BUTTON OPEN OPEN OPEN CLOSE CLOSE CLOSE STOP STOP Key switch STOP With and without key lockout KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN...
  • Page 30: Appendix 4: External Timer Defeat Switch Connection

    APPENDIX 4: External Timer Defeat Switch Connection FS200-EP SERIES REVISION # 0002 DATE: 11/15/2021...
  • Page 31: Appendix 5: Wiring Change Instruction From 230V To 208V 3 Phase Operator

    APPENDIX 5: Wiring Change Instruction from 230V to 208V 3 Phase Operator Wiring Change Instruction from 230V to 208V 3 Phase Operator FS EP Series FS-EP-3P-V02 CONNECT (FOR 208V) REMOVE (FACTORY INSTALLED FOR 230V) Insulate the wire 2. Put t 1.

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